A safety protection device for a pumping unit
Patent Information
- Application Number
- CN202522552833.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-01
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-01
AI Technical Summary
[0003]本实用新型的目的在于提供一种抽油机安全防护装置,解决现有技术中抽油机运动部件易卷入杂质、现有防护不全面的问题
本实用新型通过可升降的防护网全面覆盖抽油机运动部件,有效防止杂质卷入,减少设备磨损和安全事故,采用步进电机驱动蜗轮蜗杆、丝杆等传动机构,实现防护网的自动展开和收卷,操作简便,自动化程度高,通过锥齿轮组实现绕设辊的同步转动,确保防护网收放整齐,不占用多余空间。
Smart Images

Figure CN224903187U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of oil and gas development technology, and in particular to a safety protection device for an oil pumping unit. Background Technology
[0002] Pumping units are critical equipment in oil extraction. A power unit drives a reducer, converting high-speed rotation into low-speed crank rotation. This crank rotation, via a connecting rod-walking beam mechanism, further converts the rotary motion into the reciprocating motion of the pump head, driving the deep well pump. During operation, moving parts of the pumping unit, such as the crank, counterweights, and connecting rods, are prone to accumulating debris like weeds and sand, leading to equipment wear, malfunctions, and even safety accidents. Existing protective devices mostly protect the gearbox and motor, failing to provide comprehensive protection for moving parts like the crank and counterweights. Utility Model Content
[0003] The purpose of this utility model is to provide a safety protection device for oil pumping units, which solves the problems of impurities easily getting into the moving parts of oil pumping units and the incomplete protection of existing devices.
[0004] To achieve the purpose of this utility model, this utility model provides a safety protection device for an oil pumping unit, comprising: a base, on which an oil pumping unit assembly and a protective assembly are mounted, the oil pumping unit assembly being disposed within the protective assembly, and the protective assembly comprising: a protective frame, the protective frame being fixedly connected to the base, the oil pumping unit assembly being disposed within the protective frame, a lifting frame being mounted on the top of the protective frame, the top of the protective frame having a slot in which a first winding roller and a second winding roller are mounted, a protective net being wound on the first winding roller and the second winding roller, the free end of the protective net being connected to the lifting frame, a movable seat being slidably connected to the inner wall of the protective frame, the lifting frame being connected to the movable seat via a support arm, and the movable seat being controlled to move by a drive mechanism.
[0005] As a preferred embodiment of this utility model, the driving mechanism includes a stepper motor, which is fixedly connected to one side of the protective frame. The output shaft of the stepper motor is connected to a worm gear, and a lead screw is provided at the bottom end of the worm gear. A worm wheel is sleeved on the lead screw and meshes with the worm gear. A slider is connected to the lead screw and is fixedly connected to the movable seat.
[0006] As a preferred embodiment of this utility model, the movable seat is slidably connected to the groove opened in the inner wall of the protective frame via the slider, and the slider is threadedly connected to the lead screw.
[0007] As a preferred embodiment of this utility model, a bevel gear one is connected to the end of the lead screw, and a bevel gear two is connected to the end of the winding roller one, wherein the bevel gear one meshes with the bevel gear two.
[0008] As a preferred embodiment of this utility model, the two ends of the winding roller are connected to a bevel gear three via a rotating rod, and the outer side of the bevel gear two is connected to a bevel gear four via a rotating rod, with the bevel gear three meshing with the bevel gear four.
[0009] As a preferred embodiment of this utility model, the bottom of the lifting frame is provided with a slot near the corner, in which the support arm is rotatably installed, and the other end of the support arm is rotatably connected to the movable seat.
[0010] As a preferred embodiment of this utility model, there are two winding rollers and two winding rollers. The two winding rollers are arranged in one set of side frames parallel to the protective frame, and the two winding rollers are arranged in another set of side frames parallel to the protective frame.
[0011] As a preferred embodiment of this utility model, the number of protective nets is four, and the four protective nets are respectively connected to two winding rollers one and two winding rollers two.
[0012] As a preferred technical solution of this utility model, the slot opened at the top of the protective frame includes a first fixed slot and a second fixed slot. The first winding roller is rotatably connected to the first fixed slot, and the second winding roller is rotatably connected to the second fixed slot.
[0013] As a preferred embodiment of this utility model, the pumping unit assembly includes a support frame, which is fixedly connected to the base and disposed within the protective frame. A gearbox and a support tower are fixedly connected to the support frame. A walking beam is rotatably connected to the top of the support tower. A donkey head is fixedly connected to one end of the walking beam, and a connecting rod is rotatably connected to the other end of the walking beam. A crank driven by a pulley assembly is powered to the gearbox. One end of the connecting rod is rotatably connected to the walking beam, and the other end of the connecting rod is rotatably connected to the free end of the crank. A balance block is fixedly connected to the free end of the crank.
[0014] Compared with the prior art, this utility model provides a safety protection device for an oil pumping unit, which has the following beneficial effects: This utility model uses a liftable protective net to fully cover the moving parts of the oil pumping unit, effectively preventing impurities from being drawn in, reducing equipment wear and safety accidents. It adopts a stepper motor to drive the worm gear, lead screw and other transmission mechanisms to realize the automatic unfolding and rewinding of the protective net. It is easy to operate and has a high degree of automation. The synchronous rotation of the winding roller is realized through the bevel gear set to ensure that the protective net is neatly unfolded and rewound without taking up extra space. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a front view of the protective component of this utility model; Figure 3 This is a schematic diagram of the protective component structure of this utility model; Figure 4 This is a schematic diagram of the drive mechanism structure of this utility model; Figure 5 This is a utility model Figure 4 Enlarged detail view of point A in the middle; Figure 6 This is a utility model Figure 4 Enlarged detail view at point B in the middle; Figure 7 This is a schematic diagram of the structure of the oil pumping unit component of this utility model.
[0016] 1 is the base, 2 is the pumping unit assembly, 3 is the protective assembly, 4 is the protective frame, 5 is the lifting frame, 6 is the winding roller one, 7 is the winding roller two, 8 is the protective net, 9 is the moving seat, 10 is the support arm, 11 is the stepper motor, 12 is the worm gear, 13 is the lead screw, 14 is the worm wheel, 15 is the slider, 16 is the bevel gear one, 17 is the bevel gear two, 18 is the rotating rod, 19 is the bevel gear three, 20 is the bevel gear four, 21 is the support frame, 22 is the gearbox, 23 is the gearbox, 24 is the walking beam, 25 is the donkey head, 26 is the connecting rod, 27 is the crank, and 28 is the balance block. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Please see Figures 1-7 This utility model provides a safety protection device for an oil pumping unit, including: a base 1, on which an oil pumping unit assembly 2 and a protective assembly 3 are installed. The oil pumping unit assembly 2 is disposed within the protective assembly 3. The protective assembly 3 includes: a protective frame 4, which is fixedly connected to the base 1. The oil pumping unit assembly 2 is disposed within the protective frame 4. A lifting frame 5 is installed on the top of the protective frame 4. The top of the protective frame 4 has a slot in which a first winding roller 6 and a second winding roller 7 are installed. A protective net 8 is wound on the first winding roller 6 and the second winding roller 7. The free end of the protective net 8 is connected to the lifting frame 5. A movable seat 9 is slidably connected to the inner wall of the protective frame 4. The lifting frame 5 is connected to the movable seat 9 through a support arm 10. The movable seat 9 is controlled to move by a drive mechanism.
[0019] In one embodiment of this utility model, the driving mechanism includes a stepper motor 11, which is fixedly connected to one side of the protective frame 4. The output shaft of the stepper motor 11 is connected to a worm gear 12. A lead screw 13 is provided at the bottom end of the worm gear 12. A worm wheel 14 is sleeved on the lead screw 13 and meshes with the worm gear 12. A slider 15 is connected to the lead screw 13 and is fixedly connected to the movable seat 9.
[0020] In one embodiment of the present invention, the movable seat 9 is slidably connected to the groove opened in the inner wall of the protective frame 4 via the slider 15, and the slider 15 is threadedly connected to the lead screw 13.
[0021] In one embodiment of this utility model, a bevel gear 16 is connected to the end of the lead screw 13, and a bevel gear 17 is connected to the end of the winding roller 6, wherein the bevel gear 16 meshes with the bevel gear 17.
[0022] In one embodiment of this utility model, the end of the winding roller 7 is connected to a bevel gear 19 via a rotating rod 18, and the outer side of the bevel gear 17 is connected to a bevel gear 20 via a rotating rod, wherein the bevel gear 19 meshes with the bevel gear 20.
[0023] In one embodiment of the present invention, the bottom of the lifting frame 5 is provided with a slot near the corner, in which the support arm 10 is rotatably installed, and the other end of the support arm 10 is rotatably connected to the movable seat 9.
[0024] In one embodiment of this utility model, there are two winding rollers 6 and two winding rollers 7. The two winding rollers 6 are arranged in one set of side frames parallel to the protective frame 4, and the two winding rollers 7 are arranged in another set of side frames parallel to the protective frame 4.
[0025] In one embodiment of this utility model, the number of protective nets 8 is four, and the four protective nets 8 are respectively connected to two winding rollers 6 and two winding rollers 7.
[0026] In one embodiment of the present invention, the slot opened at the top of the protective frame 4 includes a first fixed slot and a second fixed slot. The first winding roller 6 is rotatably connected to the first fixed slot, and the second winding roller 7 is rotatably connected to the second fixed slot.
[0027] During operation, the stepper motor is started, the worm gear drives the worm wheel to rotate, the worm wheel drives the lead screw to rotate, the lead screw moves the slider, the slider moves the moving seat, and the moving seat pushes the lifting frame up or down through the support arm. When the lifting frame rises, it pulls the protective net out from winding roller one and winding roller two, covering the moving parts of the pumping unit; when the lifting frame falls, the protective net is rolled up onto the winding roller. When the lead screw rotates, it drives winding roller one to rotate through bevel gear four and bevel gear three, and simultaneously drives winding roller two to rotate synchronously through bevel gear two and bevel gear one, realizing the automatic winding of the protective net.
[0028] In one embodiment of this utility model, the pumping unit assembly 2 includes a support frame 21, which is fixedly connected to the base 1 and disposed within the protective frame 4. A gearbox 22 and a support tower 23 are fixedly connected to the support frame 21. A walking beam 24 is rotatably connected to the top of the support tower 23. A donkey head 25 is fixedly connected to one end of the walking beam 24, and a connecting rod 26 is rotatably connected to the other end of the walking beam 24. A crank 27 driven by a pulley assembly is poweredly connected to the gearbox 22. One end of the connecting rod 26 is rotatably connected to the walking beam 24, and the other end of the connecting rod 26 is rotatably connected to the free end of the crank 27. A balance block 28 is fixedly connected to the free end of the crank 27.
[0029] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.
Claims
1. A safety protection device for an oil pumping unit, characterized in that, include: A base (1) is provided with an oil pump assembly (2) and a protective assembly (3). The oil pump assembly (2) is located inside the protective assembly (3). The protective assembly (3) includes a protective frame (4), which is fixedly connected to the base (1). The oil pump assembly (2) is located inside the protective frame (4). A lifting frame (5) is installed on the top of the protective frame (4). The top of the protective frame (4) has a slot, in which a first winding roller (6) and a second winding roller (7) are installed. A protective net (8) is wound on the first winding roller (6) and the second winding roller (7). The free end of the protective net (8) is connected to the lifting frame (5). A movable seat (9) is slidably connected to the inner wall of the protective frame (4). The lifting frame (5) is connected to the movable seat (9) through a support arm (10). The movable seat (9) is controlled to move by a drive mechanism.
2. The safety protection device for an oil pumping unit according to claim 1, characterized in that: The driving mechanism includes a stepper motor (11), which is fixedly connected to one side of the protective frame (4). The output shaft of the stepper motor (11) is connected to a worm (12). The bottom end of the worm (12) is provided with a lead screw (13). A worm wheel (14) is sleeved on the lead screw (13). The worm wheel (14) meshes with the worm (12). A slider (15) is connected to the lead screw (13). The slider (15) is fixedly connected to the moving seat (9).
3. The safety protection device for an oil pumping unit according to claim 2, characterized in that: The movable seat (9) is slidably connected to the groove opened in the inner wall of the protective frame (4) via the slider (15), and the slider (15) is threadedly connected to the lead screw (13).
4. The safety protection device for an oil pumping unit according to claim 2, characterized in that: The end of the lead screw (13) is connected to a bevel gear one (16), and the end of the winding roller one (6) is connected to a bevel gear two (17). The bevel gear one (16) meshes with the bevel gear two (17).
5. The safety protection device for an oil pumping unit according to claim 4, characterized in that: The end of the winding roller 2 (7) is connected to a bevel gear 3 (19) via a rotating rod (18), and the outer side of the bevel gear 2 (17) is connected to a bevel gear 4 (20) via a rotating rod. The bevel gear 3 (19) meshes with the bevel gear 4 (20).
6. The safety protection device for an oil pumping unit according to claim 1, characterized in that: The bottom of the lifting frame (5) is provided with a slot near the corner, and the support arm (10) is rotatably installed in the slot. The other end of the support arm (10) is rotatably connected to the movable seat (9).
7. The safety protection device for an oil pumping unit according to claim 1, characterized in that: The number of winding roller one (6) and winding roller two (7) are both two. The two winding roller one (6) are arranged in one set of side frames parallel to the protective frame (4), and the two winding roller two (7) are arranged in another set of side frames parallel to the protective frame (4).
8. A safety protection device for an oil pumping unit according to claim 7, characterized in that: The number of protective nets (8) is four, and the four protective nets (8) are respectively connected to two winding rollers one (6) and two winding rollers two (7).
9. A safety protection device for an oil pumping unit according to claim 7, characterized in that: The slots opened at the top of the protective frame (4) include a first fixed slot and a second fixed slot. The first winding roller (6) is rotatably connected to the first fixed slot, and the second winding roller (7) is rotatably connected to the second fixed slot.
10. A safety protection device for an oil pumping unit according to claim 1, characterized in that: The pumping unit assembly (2) includes a support frame (21), which is fixedly connected to the base (1) and located inside the protective frame (4). A gearbox (22) and a support tower (23) are fixedly connected to the support frame (21). A walking beam (24) is rotatably connected to the top of the support tower (23). A donkey head (25) is fixedly connected to one end of the walking beam (24), and a connecting rod (26) is rotatably connected to the other end of the walking beam (24). A crank (27) driven by a pulley set is powered on the gearbox (22). One end of the connecting rod (26) is rotatably connected to the walking beam (24), and the other end of the connecting rod (26) is rotatably connected to the free end of the crank (27). A balance block (28) is fixedly connected to the free end of the crank (27).