Tunnel lining trolley with adjustable bracket
Patent Information
- Application Number
- CN202522695969.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-19
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-19
AI Technical Summary
虽然具有一定的使用效果,但在脱模操作中,施工人员先需要使用锤子敲击模板部件5,使模板部件5与烟道板牛腿混凝土之间形成间隙,由于封堵块在第一液压伸缩杆的作用下只能进行水平移动,又由于封堵块与模板部件进行接触支撑,因此封堵块会对模板部件的下降调节进行限位,敲击模板部件时会给封堵块和第一液压伸缩杆施加外力,造成液压伸缩杆变形,且主架体外侧的支撑部件固定在底面,架体移动过程中支撑部件反复拆装操作不便
[0013]本实用新型的模板部件下方设置有升降台,升降台上设置有用于对模板部件底面支撑的下支撑杆,同时还设置有第一液压伸缩杆和封堵块,可以带动下支撑杆和封堵块同步升降,对模板部件进行有效的支撑和防护,也便于脱模过程中进行调节。
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Figure CN224903230U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of building construction, specifically, it relates to a tunnel lining trolley with adjustable brackets. Background Technology
[0002] Tunnel lining refers to the permanent structure that supports and maintains the long-term stability and durability of a tunnel. Its functions include: supporting and maintaining the stability of the tunnel; maintaining the space required for vehicle operation; preventing weathering of the surrounding rock; and mitigating the influence of groundwater. Currently, when a corbel structure for constructing flue slabs is installed inside the tunnel, the flue corbel is usually poured after the main arch lining has been constructed and formed.
[0003] Application No. CN202422662053.1 discloses a tunnel lining trolley with an adjustable corbel. By setting the pad block, a gap can be formed between the deformable part and the first template. When the deformable part is compressed, it can prevent it from contacting the first template. Alternatively, when the deformable part is compressed, the deformation generated can be transferred to the gap. This weakens the force of the deformable part pushing the first template upward, thereby effectively suppressing the deformation of the first template and improving the forming quality of the flue slab corbel. Although it has certain effectiveness, during the demolding operation, the construction workers first need to use a hammer to strike the template component 5 to create a gap between the template component 5 and the flue slab corbel concrete. Since the sealing block can only move horizontally under the action of the first hydraulic telescopic rod, and since the sealing block is in contact with the template component for support, the sealing block will limit the descent adjustment of the template component. When striking the template component, external force will be applied to the sealing block and the first hydraulic telescopic rod, causing the hydraulic telescopic rod to deform. In addition, the support components on the outside of the main frame are fixed to the bottom surface, and the repeated disassembly and assembly of the support components during the movement of the frame is inconvenient.
[0004] In view of this, this utility model is proposed. Utility Model Content
[0005] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a tunnel lining trolley with an adjustable corbel. The basic concept of the technical solution adopted by this utility model to solve the above-mentioned technical problem is as follows: A tunnel lining trolley with adjustable corbels includes a main frame and a main arch. A side fitting frame is provided on the upper side of the main frame, and a fitting slide rail is provided on the outer side of the side fitting frame. A template component is slidably connected to the fitting slide rail. The template component has a fitting groove, the groove and its specifications of which are adapted to the fitting slide rail. A second hydraulic telescopic rod is provided on the main frame below the template component. A lifting platform is provided at the upper end of the second hydraulic telescopic rod, and a first hydraulic telescopic rod is provided on the lifting platform. A lower support rod is provided on the side of the first hydraulic telescopic rod, and the upper end of the lower support rod contacts the bottom surface of the template component. A sealing block is provided at the telescopic end of the first hydraulic telescopic rod. Support fitting seats are provided on corresponding surfaces between the main frames, and an adjustable support structure is provided between the two support fitting seats for effective support of the main frames on both sides.
[0006] As a further embodiment of this utility model: the adjustable support structure includes a central main support rod, a transmission coupling rod, a clamping sleeve, and a clamping block. A motor mounting base is fixedly provided at the middle position of the outer side of the central main support rod, and an adjusting motor is installed on the outer side of the motor mounting base. The adjusting motor is used to provide power for the telescopic adjustment of the adjustable support structure.
[0007] As a further embodiment of this utility model: a driving gear is mounted on the output shaft of the regulating motor, driven gears are meshed on both sides of the driving gear, the driven gears are mounted on the transmission coupling rod, the transmission coupling rod is provided with an external thread on the outside, and the transmission coupling rod rotates synchronously with the driven gear.
[0008] As a further improvement of this utility model: a support bearing seat is provided between the inner wall of the transmission coupling rod and the intermediate main support rod, and a coupling bearing is provided between the support bearing seat and the transmission coupling rod, so that the transmission coupling rod has good rotational stability.
[0009] As a further embodiment of this utility model: the inner wall of the tightening sleeve is provided with an internal thread, the tightening sleeve is threadedly connected to the transmission mating rod, the inner wall of the intermediate main support rod is provided with a movable sliding groove, and the outer side of the mating end of the tightening sleeve and the intermediate main support rod is provided with a mating slider, the specifications of the mating groove and the mating slider are adapted to each other, so that the tightening sleeve can be extended and retracted relative to the intermediate main support rod.
[0010] As a further improvement of this utility model: a tightening block is provided at the outer end of the tightening sleeve, and a mating groove is provided on the support mating seat. The shape and specifications of the mating groove are adapted to the shape and specifications of the tightening block, thereby improving the stability of the adjustable support structure in conjunction with the main frame.
[0011] As a further improvement of this utility model: lifting guide rods are provided on both sides of the second hydraulic telescopic rod, and a telescopic cooperating rod is slidably connected to the upper end of the lifting guide rod. The upper end of the telescopic cooperating rod is fixedly connected to the bottom surface of the lifting platform, thereby improving the stability of the lifting adjustment of the lifting platform.
[0012] By adopting the above technical solution, this utility model has the following beneficial effects compared with the prior art.
[0013] The template component of this utility model is provided with a lifting platform below it. The lifting platform is provided with a lower support rod for supporting the bottom surface of the template component. It is also provided with a first hydraulic telescopic rod and a sealing block, which can drive the lower support rod and the sealing block to rise and fall synchronously, so as to effectively support and protect the template component and facilitate adjustment during demolding.
[0014] This utility model has a telescopically adjustable intermediate main support rod between the two main frame bodies. The two ends of the intermediate main support rod are equipped with a gear transmission assembly, a transmission matching rod, a tightening sleeve and a tightening block, which cooperate with the tightening block on the main frame body to effectively support the main frame body. The device has a simple structure and is easy to disassemble and assemble.
[0015] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description
[0016] The accompanying drawings, which form part of this application, are used to provide a further understanding of the present invention. The illustrative embodiments and descriptions of the present invention are used to explain the present invention, but do not constitute an undue limitation of the present invention. Obviously, the drawings described below are merely some embodiments; those skilled in the art can obtain other drawings based on these drawings without creative effort. In the drawings: Figure 1 This is a schematic diagram of the present invention; Figure 2 This is a partial enlarged view of point A of this utility model; Figure 3 This is a schematic diagram of the interior of the central main support rod of this utility model; Figure 4 This is a schematic diagram of the mating groove of this utility model; Figure 5 This is a schematic diagram of the internal structure of the lifting guide rod of this utility model.
[0017] In the diagram: 1. Main frame; 2. Main arch; 3. Template component; 4. Side support frame; 5. Sealing block; 6. Central main support rod; 7. Support support seat; 8. Support slide rail; 9. Support slide groove; 10. Lower support rod; 11. Lifting platform; 12. Lifting guide rod; 13. Second hydraulic telescopic rod; 14. First hydraulic telescopic rod; 15. Adjusting motor; 16. Motor mounting base; 17. Drive gear; 18. Driven gear; 19. Support bearing seat; 20. Moving slide groove; 21. Supporting slider; 22. Transmission support rod; 23. Tightening sleeve; 24. Tightening block; 25. Telescopic support rod.
[0018] It should be noted that these accompanying drawings and textual descriptions are not intended to limit the scope of the present invention in any way, but rather to illustrate the concept of the present invention to those skilled in the art by referring to specific embodiments. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model, but are not intended to limit the scope of this utility model.
[0020] like Figures 1 to 5 As shown, a tunnel lining trolley with adjustable corbels includes a main frame 1 and a main arch 2. A side fitting frame 4 is provided on the upper side of the main frame 1, and a fitting slide rail 8 is provided on the outer side of the side fitting frame 4. A template component 3 is slidably connected to the fitting slide rail 8. A fitting groove 9 is provided on the template component 3, and the fitting groove 9 and its specifications are adapted to the fitting slide rail 8. A second hydraulic telescopic rod 13 is provided on the main frame 1 below the template component 3. A lifting platform 11 is provided at the upper end of the second hydraulic telescopic rod 13. A first hydraulic telescopic rod 14 is provided on the lifting platform 11. A lower support rod 10 is provided on the side of the first hydraulic telescopic rod 14. The upper end of the lower support rod 10 contacts the bottom surface of the template component 3. A sealing block 5 is provided at the telescopic end of the first hydraulic telescopic rod 14. Support fitting seats 7 are provided on corresponding surfaces between the main frame bodies 1. An adjustable support structure is provided between the two support fitting seats 7 to effectively support the main frame bodies 1 on both sides.
[0021] The adjustable support structure includes a central main support rod 6, a transmission coupling rod 22, a clamping sleeve 23, and a clamping block 24. A motor mounting base 16 is fixedly installed at the middle position of the outer side of the central main support rod 6. An adjusting motor 15 is installed on the outer side of the motor mounting base 16. The adjusting motor 15 is used to provide power for the telescopic adjustment of the adjustable support structure.
[0022] A drive gear 17 is mounted on the output shaft of the regulating motor 15. Driven gears 18 are meshed on both sides of the drive gear 17. Driven gears 18 are mounted on the transmission mating rod 22. The transmission mating rod 22 has an external thread on its outer side. The transmission mating rod 22 and the driven gear 18 rotate synchronously.
[0023] A support bearing seat 19 is provided between the inner wall of the transmission connecting rod 22 and the intermediate main support rod 6, and a matching bearing is provided between the support bearing seat 19 and the transmission connecting rod 22, so that the transmission connecting rod 22 has good rotational stability.
[0024] The inner wall of the tightening sleeve 23 is provided with internal threads. The tightening sleeve 23 is threadedly connected to the transmission mating rod 22. The inner wall of the intermediate main support rod 6 is provided with a movable slide groove 20. The outer side of the mating end of the tightening sleeve 23 and the intermediate main support rod 6 is provided with a mating slider 21. The specifications of the mating slide groove 9 and the mating slider 21 are matched, so that the tightening sleeve 23 can be adjusted relative to the intermediate main support rod 6.
[0025] A tightening block 24 is provided at the outer end of the tightening sleeve 23, and a mating groove is provided on the support mating seat 7. The shape and specifications of the mating groove are adapted to the shape and specifications of the tightening block 24, thereby improving the stability of the adjustable support structure and the main frame 1.
[0026] The second hydraulic telescopic rod 13 is provided with lifting guide rods 12 on both sides. The upper end of the lifting guide rod 12 is slidably connected with a telescopic cooperation rod 25. The upper end of the telescopic cooperation rod 25 is fixedly connected to the bottom surface of the lifting platform 11 to improve the stability of the lifting adjustment of the lifting platform 11.
[0027] The working principle of this utility model is as follows: When installing the template component 3, the matching groove 9 on the template component 3 is matched with the matching slide rail 8, and slidably connected to the side matching frame 4. The second hydraulic telescopic rod 13 drives the lifting platform 11 to rise and fall, so that the upper end of the lower support rod 10 contacts the bottom surface of the template component 3 for effective support. The first hydraulic telescopic rod 14 extends and retracts, driving the sealing block 5 to move horizontally, so that the deformed part on the outside of the sealing block 5 effectively abuts against the inner wall of the main arch 2. The sealing block 5 effectively supports the template component 3, and the deformed part is effectively protected by the pouring. One end of the middle main support rod 6 is... The top clamping block 24 engages with the top groove on the support mating seat 7. The adjusting motor 15 is started, and the adjusting motor 15 drives the drive gear 17 to rotate. The drive gear 17 meshes with the driven gear 18, which in turn drives the transmission mating rod 22 to rotate. The transmission mating rod 22 is threadedly engaged with the top clamping sleeve 23, causing the mating slider 21 on the outside of the top clamping sleeve 23 to move horizontally along the moving slide groove 20. The top clamping sleeve 23 extends outward to effectively support the main frame 1 on both sides. The adjusting motor 15 is equipped with a self-locking structure. The self-locking structure adopts existing technology, which makes the adjustable support structure have good support stability. When demolding is required, first retract the second hydraulic telescopic rod 13 to drive the lifting platform 11 down, release the support on the template component 3, and provide sufficient space for demolding. Then, use a hammer to strike the template component 3, and the template component 3 moves down along the matching slide rail 8 to form a gap between the template component 3 and the flue slab corbel concrete, making the demolding operation more convenient and safe. The template component 3 of this utility model is provided with a lifting platform 11 below it. The lifting platform 11 is provided with a lower support rod 10 for supporting the bottom surface of the template component 3. It is also provided with a first hydraulic telescopic rod 14 and a sealing block 5. It can drive the lower support rod 10 and the sealing block 5 to lift and lower synchronously, so as to effectively support and protect the template component 3 and facilitate adjustment during demolding. A telescopically adjustable intermediate main support rod 6 is provided between the two main frame bodies 1. The two ends of the intermediate main support rod 6 are provided with a gear transmission assembly, a transmission matching rod 22, a tightening sleeve 23 and a tightening block 24, which cooperate with the tightening block 24 on the main frame body 1 to effectively support the main frame body 1. The device has a simple structure and is easy to disassemble and assemble.
[0028] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-described technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.
Claims
1. A tunnel lining trolley with adjustable corbels, comprising a main frame (1) and a main arch (2), characterized in that, A side fitting frame (4) is provided on the upper side of the main frame (1). A fitting slide rail (8) is provided on the outer side of the side fitting frame (4). A template component (3) is slidably connected to the fitting slide rail (8). A fitting groove (9) is provided on the template component (3). The fitting groove (9) and its specifications are adapted to the fitting slide rail (8). A second hydraulic telescopic rod (13) is provided on the main frame (1) below the template component (3). A lifting platform (11) is provided at the upper end of the frame, and a first hydraulic telescopic rod (14) is provided on the lifting platform (11). A lower support rod (10) is provided on the side of the first hydraulic telescopic rod (14). The upper end of the lower support rod (10) contacts the bottom surface of the template component (3). A sealing block (5) is provided at the telescopic end of the first hydraulic telescopic rod (14). Support mating seats (7) are provided on the corresponding surfaces between the main frame bodies (1). An adjustable support structure is provided between the two support mating seats (7).
2. A tunnel lining trolley with adjustable corbels according to claim 1, characterized in that, The adjustable support structure includes a central main support rod (6), a transmission coupling rod (22), a clamping sleeve (23), and a clamping block (24). A motor mounting seat (16) is fixedly installed at the middle position of the outer side of the central main support rod (6), and an adjustable motor (15) is installed on the outer side of the motor mounting seat (16).
3. A tunnel lining trolley with adjustable corbels according to claim 2, characterized in that, A drive gear (17) is mounted on the output shaft of the regulating motor (15). Driven gears (18) are meshed on both sides of the drive gear (17). The driven gears (18) are mounted on the transmission mating rod (22). The transmission mating rod (22) has an external thread on its outer side.
4. A tunnel lining trolley with adjustable corbels according to claim 3, characterized in that, A support bearing seat (19) is provided between the transmission mating rod (22) and the inner wall of the intermediate main support rod (6), and a mating bearing is provided between the support bearing seat (19) and the transmission mating rod (22).
5. A tunnel lining trolley with adjustable corbels according to claim 4, characterized in that, The inner wall of the tightening sleeve (23) is provided with an internal thread. The tightening sleeve (23) is threadedly connected to the transmission mating rod (22). The inner wall of the intermediate main support rod (6) is provided with a movable slide groove (20). The outer side of the mating end of the tightening sleeve (23) and the intermediate main support rod (6) is provided with a mating slider (21). The specifications of the mating slide groove (9) and the mating slider (21) are adapted.
6. A tunnel lining trolley with adjustable corbels according to claim 5, characterized in that, The outer end of the top-tightening sleeve (23) is provided with a top-tightening block (24), and the support mating seat (7) is provided with a mating top groove, the shape and specifications of which are adapted to the shape and specifications of the top-tightening block (24).
7. A tunnel lining trolley with adjustable corbels according to claim 6, characterized in that, The second hydraulic telescopic rod (13) is provided with lifting guide rods (12) on both sides. The upper end of the lifting guide rod (12) is slidably connected with a telescopic cooperation rod (25). The upper end of the telescopic cooperation rod (25) is fixedly connected to the bottom surface of the lifting platform (11).
Citation Information
Patent Citations
Tunnel lining trolley with adjustable brackets
CN223190443U