A pump head assembly for an emulsion pump that prevents bypassing
Patent Information
- Application Number
- CN202522315703.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-10-31
AI Technical Summary
[0003]现有乳化液泵多采用固定的剪切元件,导致乳化过程中剪切元件(如转子,定子结构)无法根据使用场景进行调节,且结构复杂,不便于拆卸和检修
1、通过设置多个乳化元件和连接罩,多个连接轴和转动轴之间通过联轴器相连接,并通过多个连通管通过固定杆相互组装,选择合适长度的固定杆和相对应数量的乳化元件和连接罩进行组装,可根据使用场景自由调节乳化泵的剪切效果,提高乳化泵的性能;
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Figure CN224903438U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of emulsion pump technology, and more specifically, to a pump head assembly for an emulsion pump that prevents slippage. Background Technology
[0002] As the core power source of hydraulic supports in fully mechanized coal mining faces, the performance of emulsion pumps directly determines the support strength, response speed, and operational stability of the hydraulic supports, playing an irreplaceable role in ensuring efficient mining and safe operation in underground coal mines. The preparation of emulsions relies on the synergistic effect of the emulsion pump and its supporting emulsification device. The emulsion pump, as the power core, transports fluid and drives emulsification elements (such as shear heads and agitators) to generate shear force, achieving the dispersion and mixing of the oil and water phases. Its performance directly affects the particle size distribution, uniformity, and stability of the emulsion.
[0003] Existing emulsion pumps mostly use fixed shearing elements, which means that the shearing elements (such as rotor and stator structures) cannot be adjusted according to the usage scenario during the emulsification process, and the structure is complex and inconvenient to disassemble and maintain. Utility Model Content
[0004] The main objective of this invention is to provide a pump head assembly for emulsion pumps that prevents slippage, which can effectively solve the problems in the background art.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A pump head assembly for an emulsion pump designed to prevent cross-flow includes a connecting head, a fixing member fixedly connected to the side of the connecting head, a plurality of emulsifying elements and a connecting cover fixedly connected to the side of the connecting head, and a fixing cap fixedly connected to the side of the connecting cover. The connecting head, the plurality of connecting covers and the fixing cap are connected together by the fixing member. The emulsifying element includes a fixed plate and a rotating plate. A guide ring is fixedly connected to the right side of the fixed plate, and a first sealing ring is fixedly sleeved on the outer surface of the guide ring. Multiple top rings are fixedly connected to the side of the fixed plate. Multiple connecting grooves are opened inside the multiple top rings, and multiple partition plates are fixedly connected inside the connecting grooves. A connecting shaft is fixedly connected inside the rotating plate. Multiple rotating rings are fixedly connected to the left side of the rotating plate. A pushing groove is opened inside the rotating rings. A guiding groove is opened inside the guide rings.
[0006] Preferably, the fixing plate is movably sleeved on the outer surface of the connecting shaft, the connecting shafts inside the multiple emulsifying elements are connected by couplings, the multiple rotating rings and multiple top rings are staggered, and the rotating rings are rotatably installed inside the top rings, and the width of the pushing grooves and connecting grooves inside the multiple emulsifying elements gradually decreases from left to right.
[0007] Preferably, the connecting head includes a pump head, a connector is fixedly connected to the side of the pump head, a drain pipe is fixedly connected to the top of the pump head, a connecting ring is fixedly connected to the other side of the pump head, a rotating shaft is fixedly connected inside the connector, and the rotating shaft is connected to the connecting shaft through a coupling.
[0008] Preferably, the fixing component includes a mounting plate, and a plurality of fixing rods are fixedly connected to the side of the mounting plate. One end of each of the plurality of fixing rods is fixedly connected to a fixing bolt, and a fixing nut is threaded on the outer surface of the fixing bolt. The mounting plate is fixedly installed on the side of the pump head by bolts.
[0009] Preferably, the connecting cover includes a connecting pipe, a protruding ring is fixedly connected to the left side of the connecting pipe, a connecting groove is opened on the left side of the connecting pipe, an assembly groove is opened on the right side of the connecting pipe, a third sealing ring is embedded in the assembly groove, the connecting pipe is movably sleeved on the outer surface of the fixed rod, the assembly groove is movably sleeved on the outer surface of the connecting ring, and the assembly grooves of multiple connecting pipes are movably sleeved on the outer surfaces of the protruding rings of adjacent connecting pipes.
[0010] Preferably, the fixing cover includes a side cover plate, one end of which is fixedly connected to a liquid inlet pipe, a limiting groove is formed on the side of the side cover plate, a second sealing ring is embedded in the limiting groove, the side cover plate is movably sleeved on the outer surface of the fixing rod, and the limiting groove is movably sleeved on the outer surface of the convex ring.
[0011] Preferably, the rotating plate and the rotating ring are rotatably installed inside the connecting pipe, and the fixed plate is embedded in the connecting groove and sealed by the first sealing ring.
[0012] Compared with the prior art, the present invention has the following beneficial effects: 1. By setting multiple emulsifying elements and connecting covers, multiple connecting shafts and rotating shafts are connected by couplings and assembled with each other through multiple connecting pipes and fixing rods. By selecting a suitable length of fixing rod and a corresponding number of emulsifying elements and connecting covers for assembly, the shearing effect of the emulsifying pump can be freely adjusted according to the usage scenario, thereby improving the performance of the emulsifying pump. 2. Multiple connecting pipes are movably sleeved on the outer surface of the fixed rod, and the side cover plate is sleeved on one end of the fixed rod and fixed by the fixing nut. This makes disassembly and assembly convenient and improves the flexibility and maintenance efficiency of the device. 3. The emulsion passes through the pusher groove, then through the top ring of the flow groove and impacts the connecting groove, generating shear. It also passes through multiple partition plates inside the connecting groove. The width of the pusher groove and connecting groove inside the multiple emulsifying elements gradually decreases from left to right, increasing the shear force on the emulsion. The oil phase is broken into smaller and more uniform droplets. The emulsion is then guided by the guide groove to prevent it from moving around. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the connector structure of this utility model; Figure 3 This is a schematic diagram of the fastener structure of this utility model; Figure 4 This is a schematic diagram of the connecting cover structure of this utility model; Figure 5 This is a schematic diagram of the emulsifying element structure of this utility model; Figure 6 This is a partial working schematic diagram of the emulsifying element of this utility model; Figure 7 This is a schematic diagram of the fixed cover structure of this utility model.
[0014] The attached figures are labeled as follows: 1. Connecting head; 2. Fixing component; 3. Emulsifying element; 4. Connecting cover; 5. Fixing cover; 11. Pump head; 12. Connecting component; 13. Drain pipe; 14. Connecting ring; 15. Rotating shaft; 21. Mounting plate; 22. Fixing rod; 23. Fixing bolt; 24. Fixing nut; 31. Fixing plate; 32. Guide ring; 33. First sealing ring; 34. Guide groove; 35. Top ring; 36. Separator plate; 37. Rotating plate; 38. Connecting shaft; 39. Rotating ring; 310. Push groove; 41. Connecting pipe; 42. Protruding ring; 43. Connecting groove; 44. Assembly groove; 45. Third sealing ring; 51. Side cover plate; 52. Liquid inlet pipe; 53. Limiting groove. Detailed Implementation
[0015] To make the technical problems, technical solutions and advantages of this utility model clearer, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.
[0016] As attached Figure 1 To be continued Figure 7 As shown, an embodiment of the present invention provides a pump head assembly for an emulsion pump to prevent cross-flow, including a connecting head 1, a fixing member 2 fixedly connected to the side of the connecting head 1, a plurality of emulsifying elements 3 and a connecting cover 4 fixedly connected to the side of the connecting head 1, and a fixing cover 5 fixedly connected to the side of the connecting cover 4. The connecting head 1, the plurality of connecting covers 4 and the fixing cover 5 are connected by the fixing member 2. like Figures 5-6 As shown, the emulsifying element 3 includes a fixed plate 31 and a rotating plate 37. A guide ring 32 is fixedly connected to the right side of the fixed plate 31. A first sealing ring 33 is fixedly sleeved on the outer surface of the guide ring 32. Multiple top rings 35 are fixedly connected to the side of the fixed plate 31. Multiple connecting grooves are opened inside the multiple top rings 35, and multiple partition plates 36 are fixedly connected inside the connecting grooves. A connecting shaft 38 is fixedly connected inside the rotating plate 37. Multiple rotating rings 39 are fixedly connected to the left side of the rotating plate 37. A pushing groove 310 is opened inside the rotating ring 39. A guide groove 34 is opened inside the guide ring 32.
[0017] Among them, the fixing plate 31 is movably sleeved on the outer surface of the connecting shaft 38, the connecting shaft 38 inside the multiple emulsifying elements 3 is connected by a coupling, the multiple rotating rings 39 and the multiple top rings 35 are staggered, and the rotating rings 39 are rotatably installed inside the top rings 35. The width of the pushing groove 310 and the connecting groove inside the multiple emulsifying elements 3 gradually decreases from the left to the right.
[0018] In this process, the connecting shaft 38 is controlled by the drive device of the emulsification pump to drive the rotating ring 39 to rotate between the top rings 35, so that the emulsion passes through the push groove 310, passes through the top ring 35 of the flow groove and collides with the connecting groove, generating shear. The shear force on the emulsion is increased by multiple partition plates 36 inside the connecting groove, and the oil phase is broken into smaller and more uniform droplets.
[0019] like Figure 2 As shown, the connecting head 1 includes a pump head 11, a connector 12 is fixedly connected to the side of the pump head 11, a drain pipe 13 is fixedly connected to the top of the pump head 11, a connecting ring 14 is fixedly connected to the other side of the pump head 11, and a rotating shaft 15 is fixedly connected inside the connector 12. The rotating shaft 15 is connected to the connecting shaft 38 through a coupling.
[0020] like Figure 3 As shown, the fixing component 2 includes a mounting plate 21, and multiple fixing rods 22 are fixedly connected to the side of the mounting plate 21. Each of the multiple fixing rods 22 is fixedly connected to a fixing bolt 23 at one end. A fixing nut 24 is installed on the outer surface of the fixing bolt 23. The mounting plate 21 is fixedly installed on the side of the pump head 11 by bolts.
[0021] like Figure 4 As shown, the connecting cover 4 includes a connecting pipe 41. A protruding ring 42 is fixedly connected to the left side of the connecting pipe 41. A connecting groove 43 is opened on the left side of the connecting pipe 41, and an assembly groove 44 is opened on the right side of the connecting pipe 41. A third sealing ring 45 is embedded in the assembly groove 44. The connecting pipe 41 is movably sleeved on the outer surface of the fixing rod 22, and the assembly groove 44 is movably sleeved on the outer surface of the connecting ring 14. The assembly grooves 44 of multiple connecting pipes 41 are movably sleeved on the outer surfaces of the protruding rings 42 of adjacent connecting pipes 41.
[0022] like Figure 7 As shown, the fixed cover 5 includes a side cover plate 51. One end of the side cover plate 51 is fixedly connected to the liquid inlet pipe 52. A limiting groove 53 is opened on the side of the side cover plate 51. A second sealing ring is embedded in the inside of the limiting groove 53. The side cover plate 51 is movably sleeved on the outer surface of the fixed rod 22, and the limiting groove 53 is movably sleeved on the outer surface of the convex ring 42.
[0023] The rotating plate 37 and the rotating ring 39 are rotatably installed inside the connecting pipe 41, and the fixed plate 31 is embedded in the connecting groove 43 and sealed by the first sealing ring 33.
[0024] The working process of this utility model is as follows: During assembly, the mounting plate 21 is fitted onto the outer surface of the connecting ring 14, and the mounting plate 21 is installed on the side of the pump head 11 with bolts. The rotating shaft 15 is fixedly connected to the connecting shaft 38 through a coupling, and the connecting pipe 41 is movably fitted onto the outer surface of the fixing rod 22, so that the assembly groove 44 is movably fitted onto the outer surface of the connecting ring 14 and sealed by the third sealing ring 45. Then, the fixing plate 31 is pressed into the interior of the connecting groove 43, so that the connecting pipe 41 is fixedly connected to the fixing plate 31. The connecting shaft 38 of another emulsifying element 3 is fixedly connected to the connecting shaft 38 through a coupling. Then, the other connecting pipe 41 is movably fitted onto the outer surface of the fixing rod 22. This completes the assembly. Finally, the side cover plate 51 is fitted onto one end of the fixing rod 22 and fixedly connected by the fixing nut 24.
[0025] Finally, it should be noted that: the accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other. The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A pump head assembly for an emulsion pump designed to prevent cross-flow, comprising a connecting head (1), characterized in that: The side of the connecting head (1) is fixedly connected to a fastener (2), and the side of the connecting head (1) is fixedly connected to a plurality of emulsifying elements (3) and a connecting cover (4). The side of the connecting cover (4) is fixedly connected to a fixing cap (5). The connecting head (1), the plurality of connecting covers (4) and the fixing cap (5) are connected to each other through the fastener (2). The emulsifying element (3) includes a fixed plate (31) and a rotating plate (37). A guide ring (32) is fixedly connected to the right side of the fixed plate (31). A first sealing ring (33) is fixedly sleeved on the outer surface of the guide ring (32). Multiple top rings (35) are fixedly connected to the side of the fixed plate (31). Multiple connecting grooves are opened inside the multiple top rings (35), and multiple partition plates (36) are fixedly connected inside the connecting grooves. A connecting shaft (38) is fixedly connected inside the rotating plate (37). Multiple rotating rings (39) are fixedly connected to the left side of the rotating plate (37). A pushing groove (310) is opened inside the rotating ring (39), and a guiding groove (34) is opened inside the guide ring (32).
2. The pump head assembly for preventing cross-flow of emulsion pumps according to claim 1, characterized in that: The fixing plate (31) is movably sleeved on the outer surface of the connecting shaft (38). The connecting shafts (38) inside the multiple emulsifying elements (3) are connected by couplings. The multiple rotating rings (39) are staggered with the multiple top rings (35), and the rotating rings (39) are rotatably installed inside the top rings (35). The width of the pushing groove (310) and the connecting groove inside the multiple emulsifying elements (3) gradually decreases from the left to the right.
3. The pump head assembly for preventing cross-flow of emulsion pump according to claim 2, characterized in that: The connecting head (1) includes a pump head (11), a connector (12) is fixedly connected to the side of the pump head (11), a drain pipe (13) is fixedly connected to the top of the pump head (11), a connecting ring (14) is fixedly connected to the other side of the pump head (11), and a rotating shaft (15) is fixedly connected inside the connector (12). The rotating shaft (15) is connected to the connecting shaft (38) through a coupling.
4. A pump head assembly for preventing cross-flow of emulsions according to claim 3, characterized in that: The fastener (2) includes a mounting plate (21), and a plurality of fixing rods (22) are fixedly connected to the side of the mounting plate (21). A fixing bolt (23) is fixedly connected to one end of each fixing rod (22). A fixing nut (24) is threaded on the outer surface of the fixing bolt (23). The mounting plate (21) is fixedly installed on the side of the pump head (11) by bolts.
5. A pump head assembly for preventing cross-flow of emulsions according to claim 4, characterized in that: The connecting cover (4) includes a connecting pipe (41), a protruding ring (42) is fixedly connected to the left side of the connecting pipe (41), a connecting groove (43) is opened on the left side of the connecting pipe (41), an assembly groove (44) is opened on the right side of the connecting pipe (41), a third sealing ring (45) is embedded in the assembly groove (44), the connecting pipe (41) is movably sleeved on the outer surface of the fixing rod (22), the assembly groove (44) is movably sleeved on the outer surface of the connecting ring (14), and the assembly grooves (44) of multiple connecting pipes (41) are movably sleeved on the outer surface of the protruding ring (42) of adjacent connecting pipes (41).
6. A pump head assembly for preventing cross-flow of emulsions according to claim 5, characterized in that: The fixed cover (5) includes a side cover plate (51), one end of which is fixedly connected to an inlet pipe (52). A limiting groove (53) is opened on the side of the side cover plate (51). A second sealing ring is embedded in the inside of the limiting groove (53). The side cover plate (51) is movably sleeved on the outer surface of the fixed rod (22), and the limiting groove (53) is movably sleeved on the outer surface of the convex ring (42).
7. A pump head assembly for preventing cross-flow of emulsions according to claim 6, characterized in that: The rotating plate (37) and rotating ring (39) are rotatably installed inside the connecting pipe (41), and the fixing plate (31) is embedded in the connecting groove (43) and sealed by the first sealing ring (33).