Belt tensioning wheel structure of agricultural machine
Patent Information
- Application Number
- CN202522318606.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-10-31
AI Technical Summary
[0003]现有的农机带皮带张紧轮结构多采用传统固定式或简单调节式设计,常见方案包括通过螺栓固定的支撑盘结构,或基于螺杆的手动微调机构;例如,固定式张紧轮通过焊接或刚性连接将支撑盘安装在机架上,结构简单且成本较低,但缺乏灵活性,无法适应皮带厚度或宽度的变化;当农机更换不同规格的皮带时,需停机拆卸并重新安装张紧轮,不仅操作繁琐、耗时耗力,还容易因调节不当导致皮带张紧不均,引发打滑、噪音增大或过早磨损等问题,并且会增加维护成本,甚至影响整机性能,所以需要对此进行改进
通过设置调节机构和调节板,实现了对不同厚度的皮带进行调节,使得张紧轮可以根据不同厚度的皮带进行调节,便于对张紧轮进行使用;通过设置伸缩机构和滑动框,实现了对滑动盘和支撑盘之间的间距进行调节,使得张紧轮可以根据不同宽度的皮带进行调节。
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Figure CN224903903U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tensioner structure technology, and in particular to a tensioner structure for agricultural machinery belts. Background Technology
[0002] In the field of agricultural machinery, belt drive systems are widely used in various agricultural equipment, such as tractors and harvesters, to transmit power and motion. As a key component in belt drive, the tensioner pulley's main function is to maintain the proper tension of the belt, prevent slippage, detachment, or excessive wear, thereby ensuring transmission efficiency and operational reliability.
[0003] Existing agricultural machinery belt tensioner structures mostly adopt traditional fixed or simple adjustable designs. Common solutions include support plate structures fixed by bolts or manual fine-tuning mechanisms based on screws. For example, fixed tensioners mount the support plate to the frame by welding or rigid connection. The structure is simple and low-cost, but it lacks flexibility and cannot adapt to changes in belt thickness or width. When changing belts of different specifications, the machine must be stopped to disassemble and reinstall the tensioner. This is not only cumbersome, time-consuming, and labor-intensive, but also prone to uneven belt tension due to improper adjustment, leading to slippage, increased noise, or premature wear. It also increases maintenance costs and may even affect the overall performance of the machine. Therefore, improvements are needed. Utility Model Content
[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a belt tensioner structure for agricultural machinery, which aims to solve the above-mentioned technical problems.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: A belt tensioner structure for agricultural machinery includes a support plate and a support frame, wherein the support frame is fixedly connected to the support plate; and further includes: A support block is disposed on the support plate and is fixedly connected to the support plate; A support groove is formed on the support block; A sliding frame is disposed within the support frame, slidably connected to the support frame, and slidably connected to the support block; A sliding disk is fixedly connected to the sliding frame; The adjustment plate is multiple, and the multiple adjustment plates are evenly arranged on the support plate and fixedly connected to the support plate; An adjustment mechanism, mounted on the support plate, is used to adjust belts of different thicknesses; A telescopic mechanism, mounted on the support block, is used to adjust the connection between the support plate and the sliding plate.
[0006] Preferably, the adjustment mechanism includes: An adjusting block is disposed on the support plate and fixedly connected to the support plate; The adjusting shaft is rotatably connected to the adjusting block; The adjusting disc is fixedly connected to the adjusting shaft; A sliding component is disposed within the adjusting block.
[0007] Preferably, the sliding component includes: An adjustment groove is provided on the adjustment block; A sliding toothed block is disposed in the adjusting groove, slidably connected to the adjusting groove, and threadedly connected to the adjusting shaft; A sliding sleeve is disposed on the support plate and is rotatably connected to the support plate; A sliding gear is fixedly connected to the sliding sleeve and meshes with the sliding tooth block; A rotating component is disposed within the support plate.
[0008] Preferably, the rotating component includes: A rotating groove is formed within the support plate; A rotating disk is disposed within the rotating groove, rotatably connected to the rotating groove, and fixedly connected to the sliding sleeve; A rotating hole is formed on the rotating disk; A rotating column is slidably connected to the rotating hole; The transmission component is mounted on the support plate.
[0009] Preferably, the transmission component includes: A transmission groove is formed on the support plate; The transmission block is disposed in the transmission groove, slidably connected to the transmission groove, fixedly connected to the adjusting plate, and also fixedly connected to the rotating column.
[0010] Preferably, the telescopic mechanism includes: A telescopic shaft is mounted on the support block and is rotatably connected to the support block; The telescopic block is fixedly connected to the telescopic shaft; The telescopic rod has two parts, and the two telescopic rods are symmetrically arranged in the support groove and fixedly connected to the support block; The telescopic disc is slidably connected to the telescopic rod, threadedly connected to the telescopic shaft, and also slidably connected to the support groove; A movable component is mounted on the support block.
[0011] Preferably, the moving component includes: A movable groove is formed on the support block; There are two movable blocks, which are symmetrically arranged in the movable groove, slidably connected to the movable groove, fixedly connected to the telescopic disc, and also fixedly connected to the sliding frame.
[0012] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are: By setting up an adjustment mechanism and adjustment plate, the belts of different thicknesses can be adjusted, allowing the tensioning pulley to be adjusted according to different belt thicknesses, which facilitates the use of the tensioning pulley; by setting up a telescopic mechanism and sliding frame, the distance between the sliding plate and the support plate can be adjusted, allowing the tensioning pulley to be adjusted according to different belt widths. Attached Figure Description
[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 A three-dimensional structural diagram of a belt tensioner structure for agricultural machinery is shown.
[0015] Figure 2 A three-dimensional cross-sectional schematic diagram of a belt tensioner structure for agricultural machinery is shown.
[0016] Figure 3 A three-dimensional cross-sectional schematic diagram of a belt tensioner structure for agricultural machinery is shown.
[0017] Figure 4 An exploded three-dimensional view of a belt tensioner structure for agricultural machinery is shown.
[0018] Figure 5 An exploded view of a telescopic mechanism with a belt tensioner pulley structure is shown.
[0019] Figure 6 An exploded view of an adjustment mechanism for a belt tensioner structure in agricultural machinery is shown.
[0020] Legend: 1. Support plate; 2. Support frame; 3. Support block; 4. Support groove; 5. Sliding frame; 6. Sliding plate; 7. Adjusting plate; 8. Adjusting block; 9. Adjusting shaft; 10. Adjusting plate; 11. Adjusting groove; 12. Sliding tooth block; 13. Sliding sleeve; 14. Sliding gear; 15. Rotating groove; 16. Rotating plate; 17. Rotating hole; 18. Rotating column; 19. Transmission groove; 20. Transmission block; 21. Telescopic shaft; 22. Telescopic block; 23. Telescopic rod; 24. Telescopic plate; 25. Moving groove; 26. Moving block. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0022] In the description of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0023] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.
[0024] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0025] Reference Figures 1 to 6The present invention provides a further description of an embodiment of a belt tensioner structure for agricultural machinery.
[0026] A belt tensioner structure for agricultural machinery includes a support plate 1 and a support frame 2, with the support frame 2 fixedly connected to the support plate 1. It also includes: a support block 3, disposed on the support plate 1 and fixedly connected to it; a support groove 4, formed on the support block 3; a sliding frame 5, disposed within the support frame 2 and slidably connected to both the support frame 2 and the support block 3; a sliding plate 6, fixedly connected to the sliding frame 5; multiple adjusting plates 7, evenly distributed on the support plate 1 and fixedly connected to it; an adjusting mechanism disposed on the support plate 1 for adjusting belts of different thicknesses; and a telescopic mechanism disposed on the support block 3 for adjusting the connection between the support plate 1 and the sliding plate 6.
[0027] Reference Figure 6 In a preferred embodiment, the adjustment mechanism includes: an adjustment block 8, which is disposed on the support plate 1 and fixedly connected to the support plate 1; an adjustment shaft 9, which is rotatably connected to the adjustment block 8; an adjustment plate 10, which is fixedly connected to the adjustment shaft 9; and a sliding component disposed inside the adjustment block 8.
[0028] During operation, rotating the adjustment disc 10 causes the adjustment shaft 9, which is fixedly connected to the adjustment disc 10, to rotate on the adjustment block 8.
[0029] Reference Figure 3 and Figure 6 In a preferred embodiment, the sliding component includes: an adjusting groove 11, which is formed on the adjusting block 8; a sliding tooth block 12, which is disposed in the adjusting groove 11, slidably connected to the adjusting groove 11, and threadedly connected to the adjusting shaft 9; a sliding sleeve 13, which is disposed on the support plate 1 and rotatably connected to the support plate 1; a sliding gear 14, which is fixedly connected to the sliding sleeve 13 and meshes with the sliding tooth block 12; and a rotating component, which is disposed in the support plate 1.
[0030] During operation, the sliding tooth block 12, which is threadedly connected to the adjusting shaft 9, slides in the adjusting groove 11, driving the sliding gear 14, which meshes with the sliding tooth block 12, to rotate, causing the sliding sleeve 13, which is fixedly connected to the sliding gear 14, to rotate on the support plate 1.
[0031] Reference Figure 3 , Figure 4 and Figure 6In a preferred embodiment, the rotating component includes: a rotating groove 15 formed within the support plate 1; a rotating plate 16 disposed within the rotating groove 15, rotatably connected to the rotating groove 15, and fixedly connected to the sliding sleeve 13; a rotating hole 17 formed on the rotating plate 16; a rotating column 18 slidably connected to the rotating hole 17; a transmission groove 19 formed on the support plate 1; and a transmission block 20 disposed within the transmission groove 19, slidably connected to the transmission groove 19, fixedly connected to the adjusting plate 7, and also fixedly connected to the rotating column 18.
[0032] During operation, the rotating disk 16, which is fixedly connected to the sliding sleeve 13, slides in the rotating groove 15, causing the rotating column 18 to slide in the rotating hole 17, which in turn drives the transmission block 20, which is fixedly connected to the rotating column 18, to slide in the transmission groove 19, causing the adjusting plate 7, which is fixedly connected to the transmission block 20, to move.
[0033] Reference Figure 5 In a preferred embodiment, the telescopic mechanism includes: a telescopic shaft 21, which is mounted on the support block 3 and rotatably connected to the support block 3; a telescopic block 22, which is fixedly connected to the telescopic shaft 21; two telescopic rods 23, which are symmetrically arranged in the support groove 4 and fixedly connected to the support block 3; a telescopic disc 24, which is slidably connected to the telescopic rods 23, threadedly connected to the telescopic shaft 21, and also slidably connected to the support groove 4; and a moving component, which is mounted on the support block 3.
[0034] During operation, rotating the telescopic block 22 causes the telescopic shaft 21, which is fixedly connected to the telescopic block 22, to rotate on the support block 3, causing the telescopic disc 24, which is threadedly connected to the telescopic shaft 21, to rotate, and causing the telescopic disc 24 to slide on the telescopic rod 23.
[0035] Reference Figure 5 In a preferred embodiment, the moving component includes: a moving groove 25, which is formed on the support block 3; and two moving blocks 26, which are symmetrically arranged in the moving groove 25, slidably connected to the moving groove 25, fixedly connected to the telescopic disc 24, and also fixedly connected to the sliding frame 5.
[0036] During operation, the movable block 26, which is fixedly connected to the telescopic disc 24, slides within the movable groove 25, causing the sliding frame 5, which is fixedly connected to the movable block 26, to slide between the support block 3 and the support frame 2, thereby moving the sliding disc 6, which is fixedly connected to the sliding frame 5.
[0037] Working principle: When it is necessary to adjust the distance between the sliding disc 6 and the support disc 1, rotate the telescopic block 22, which drives the telescopic shaft 21 fixedly connected to the telescopic block 22 to rotate on the support block 3, causing the telescopic disc 24 threadedly connected to the telescopic shaft 21 to rotate, which drives the telescopic disc 24 to slide on the telescopic rod 23, causing the moving block 26 fixedly connected to the telescopic disc 24 to slide in the moving groove 25, which drives the sliding frame 5 fixedly connected to the moving block 26 to slide between the support block 3 and the support frame 2, causing the sliding disc 6 fixedly connected to the sliding frame 5 to move, thereby realizing the adjustment of the distance between the sliding disc 6 and the support disc 1, which is convenient for the installation and use of belts of different widths; Next, rotating the adjusting disc 10 causes the adjusting shaft 9, which is fixedly connected to the adjusting disc 10, to rotate on the adjusting block 8. This causes the sliding tooth block 12, which is threadedly connected to the adjusting shaft 9, to slide in the adjusting groove 11. This causes the sliding gear 14, which meshes with the sliding tooth block 12, to rotate. This causes the sliding sleeve 13, which is fixedly connected to the sliding gear 14, to rotate on the support disc 1. This causes the rotating disc 16, which is fixedly connected to the sliding sleeve 13, to slide in the rotating groove 15. This causes the rotating column 18 to slide in the rotating hole 17. This causes the transmission block 20, which is fixedly connected to the rotating column 18, to slide in the transmission groove 19. This causes the adjusting plate 7, which is fixedly connected to the transmission block 20, to move. This allows the adjusting disc 10 to be adjusted, making it easier to adjust belts of different thicknesses.
[0038] The above description of the embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A belt tensioner structure for agricultural machinery, comprising a support disc (1) and a support frame (2), wherein the support frame (2) is fixedly connected to the support disc (1); characterized in that, Also includes: The support block (3) is disposed on the support disk (1) and is fixedly connected to the support disk (1); A support groove (4) is formed on the support block (3); A sliding frame (5) is disposed within the support frame (2), and is slidably connected to the support frame (2) and to the support block (3); The sliding disk (6) is fixedly connected to the sliding frame (5); The adjustment plate (7) has multiple plates, and the multiple adjustment plates (7) are evenly arranged on the support plate (1) and fixedly connected to the support plate (1); An adjustment mechanism is provided on the support plate (1) for adjusting belts of different thicknesses; The telescopic mechanism is provided on the support block (3) and is used to adjust the connection between the support plate (1) and the sliding plate (6).
2. The structure of a belt tensioner for agricultural machinery according to claim 1, characterized in that, The adjustment mechanism includes: An adjusting block (8) is disposed on the support plate (1) and is fixedly connected to the support plate (1); The adjusting shaft (9) is rotatably connected to the adjusting block (8); The adjusting disc (10) is fixedly connected to the adjusting shaft (9); A sliding component is disposed within the adjusting block (8).
3. The structure of a belt tensioner for agricultural machinery according to claim 2, characterized in that, The sliding component includes: An adjustment groove (11) is provided on the adjustment block (8); The sliding tooth block (12) is disposed in the adjustment groove (11), is slidably connected to the adjustment groove (11), and is threadedly connected to the adjustment shaft (9); A sliding sleeve (13) is disposed on the support disk (1) and is rotatably connected to the support disk (1); The sliding gear (14) is fixedly connected to the sliding sleeve (13) and meshes with the sliding tooth block (12); The rotating component is disposed within the support disk (1).
4. The agricultural machinery belt tensioner structure according to claim 3, characterized in that, The rotating component includes: A rotating groove (15) is formed inside the support plate (1); A rotating disk (16) is disposed in the rotating groove (15), rotatably connected to the rotating groove (15), and fixedly connected to the sliding sleeve (13); A rotating hole (17) is formed on the rotating disk (16); The rotating column (18) is slidably connected to the rotating hole (17); The transmission component is mounted on the support plate (1).
5. The structure of a belt tensioner for agricultural machinery according to claim 4, characterized in that, The transmission component includes: A transmission groove (19) is formed on the support plate (1); The transmission block (20) is disposed in the transmission groove (19), is slidably connected to the transmission groove (19), is fixedly connected to the adjusting plate (7), and is also fixedly connected to the rotating column (18).
6. The structure of a belt tensioner for agricultural machinery according to claim 5, characterized in that, The telescopic mechanism includes: The telescopic shaft (21) is mounted on the support block (3) and is rotatably connected to the support block (3); The telescopic block (22) is fixedly connected to the telescopic shaft (21); There are two telescopic rods (23), and the two telescopic rods (23) are symmetrically arranged in the support groove (4) and fixedly connected to the support block (3); The telescopic disc (24) is slidably connected to the telescopic rod (23), threadedly connected to the telescopic shaft (21), and also slidably connected to the support groove (4); The movable component is mounted on the support block (3).
7. The structure of a belt tensioner for agricultural machinery according to claim 6, characterized in that, The movable component includes: A movable slot (25) is provided on the support block (3); There are two movable blocks (26), and the two movable blocks (26) are symmetrically arranged in the movable groove (25), slidably connected to the movable groove (25), fixedly connected to the telescopic disk (24), and also fixedly connected to the sliding frame (5).