End cap tubing structure
Patent Information
- Application Number
- CN202522327622.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-03
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-03
AI Technical Summary
[0003]现有的端盖多采用铝制材料制造,铝制端盖虽具备一定的强度和耐腐蚀性,但其密度较大导致端盖重量偏重,尤其在管路系统批量安装或高空作业时,增加运输难度和人工搬运强度,甚至需要借助吊装设备,大幅提升施工成本,并且铝制端盖的导流与密封功能仍需分体设计:需额外焊接铝制导流管、装配橡胶密封件,不仅结构复杂,还存在焊接处易腐蚀、密封件装配精度要求高等问题,因此提出一种端盖管路结构
1、该端盖管路结构,通过设置内部导流通道和内部导流管,其全部使用PA6GF35材料制成,无需额外安装导流管件,较金属端盖重量减轻,运输和安装便捷,且塑料原材料成本低,加工工艺焊接即可,制造成本较金属端盖降低,且耐腐蚀性能优异,无需定期维护,使用成本低。
Smart Images

Figure CN224904292U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pipeline sealing and flow guiding technology, specifically to an end cap pipeline structure. Background Technology
[0002] Pipe end caps are devices used to seal pipe ends in a piping system. They are usually fixed by welding to provide a permanent seal. As a key end sealing and flow guiding component in a piping system, end caps are of great significance.
[0003] Existing end caps are mostly made of aluminum. Although aluminum end caps have certain strength and corrosion resistance, their high density makes them heavy, especially during batch installation of pipeline systems or high-altitude operations. This increases the difficulty of transportation and the intensity of manual handling, and may even require the use of hoisting equipment, significantly increasing construction costs. Furthermore, the flow guiding and sealing functions of aluminum end caps still require separate design: additional aluminum flow guiding pipes need to be welded and rubber seals need to be assembled. This not only makes the structure complex, but also causes problems such as easy corrosion at the weld joints and high precision requirements for the assembly of seals. Therefore, an end cap pipeline structure is proposed. Utility Model Content
[0004] This utility model provides an end cap pipeline structure that has the advantages of low transportation cost, low material cost, simple processing technology, and low usage cost. It also has the advantages of improved installation efficiency compared to traditional split end caps, and is more convenient to install and use by a single person.
[0005] This utility model provides the following technical solution: an end cap pipeline structure, including an inner wall of a container, wherein a flow guiding structure is provided at the top of the inner wall of the container; The inner wall of the container is provided with a sealing structure.
[0006] As a preferred technical solution of this utility model, the flow guiding structure includes a container outer wall disposed at the top of the inner wall of the container, a plastic clip is fixedly connected to the top of the container outer wall, and a plurality of threaded connectors are fixedly connected to one side of the outer wall of the plastic clip.
[0007] As a preferred embodiment of this utility model, the inner walls of the plurality of threaded connectors are connected with bushings, and the inner walls of the bushings are all fixedly connected to the outer wall of the container by connecting bolts.
[0008] As a preferred technical solution of this utility model, the flow guiding structure further includes an internal flow guiding channel opened at the top of the plastic card block, an internal flow guiding pipe fixedly connected to the bottom end of the internal flow guiding channel, and a plastic top cover welded to the top end of the internal flow guiding channel, and the internal flow guiding pipe is located inside the inner wall of the container.
[0009] As a preferred embodiment of this utility model, a drain port is fixedly connected to one side of the outer wall of the plastic card block, and a guide port is provided on the inner wall of the drain port, which is connected to the internal guide channel.
[0010] As a preferred technical solution of this utility model, the sealing structure includes an internal dam fixed to the bottom of the plastic card block, and the internal dam surrounds the internal guide pipe.
[0011] As a preferred technical solution of this utility model, a sealing ring is embedded at the bottom edge of the plastic card block, one end of the sealing ring surrounds the outer wall of the inner cofferdam, and the other end of the sealing ring surrounds the bottom outer wall of the guide port.
[0012] Compared with the prior art, the present invention provides an end cap pipeline structure, which has the following beneficial effects: 1. This end cap pipeline structure, through the setting of internal flow channels and internal flow pipes, is made entirely of PA6GF35 material. It does not require additional flow pipe fittings, is lighter than metal end caps, and is convenient to transport and install. Moreover, the cost of plastic raw materials is low, and the processing technology can be welding, which reduces the manufacturing cost compared to metal end caps. It also has excellent corrosion resistance, requires no regular maintenance, and has low operating costs.
[0013] 2. This end cap pipeline structure integrates the flow guiding structure and the sealing structure into one unit, eliminating the need for additional flow guiding pipes and seals. This reduces the number of components and allows for quick fixing via threaded connectors. The installation process can be completed simply by tightening bolts, and can be done by a single person, thus improving installation efficiency compared to traditional split end caps. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a multi-angle three-dimensional structural diagram of the present invention; Figure 3 This is a schematic diagram of the internal structure of this utility model; Figure 4 This is a schematic diagram of the right-side cross-sectional structure of this utility model.
[0015] In the diagram: 1. Inner wall of container; 2. Outer wall of container; 3. Plastic clamp; 4. Plastic top cover; 5. Sealing ring; 6. Bushing; 7. Internal guide pipe; 8. Internal dike; 9. Guide port; 10. Drain port; 11. Internal guide channel; 12. Threaded connection seat. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figures 1-4 This utility model discloses an end cap pipeline structure, including a container inner wall 1, and a flow guiding structure is provided at the top of the container inner wall 1; The inner wall of container inner wall 1 is provided with a sealing structure.
[0018] Specifically, the inner wall 1 of the container is made of PA6GF35 engineering plastic, which provides the mounting base for the flow guiding structure and sealing structure, and also serves as a channel for temporary storage or transmission of fluid.
[0019] In this embodiment, the flow guiding structure includes a container outer wall 2 disposed at the top of the container inner wall 1, a plastic clip 3 fixedly connected to the top of the container outer wall 2, and a plurality of threaded connectors 12 fixedly connected to one side of the outer wall of the plastic clip 3.
[0020] Specifically, a plastic clip 3 is integrally formed and fixed at the top of the outer wall 2 of the container. The plastic clip 3 is made of thickened plastic material and serves as the installation carrier for the flow channel and sealing structure. Multiple threaded connectors 12 are evenly fixed on one side of the outer wall of the plastic clip 3 to ensure that the plastic clip 3 and the outer wall 2 of the container are connected more firmly.
[0021] In this embodiment, the inner walls of multiple threaded connectors 12 are connected to bushings 6, and the inner walls of the bushings 6 are all fixedly connected to the outer wall 2 of the container by connecting bolts.
[0022] Specifically, a bushing 6 is connected to the inner wall of the threaded connector 12 to ensure that the plastic clip 3 is firmly connected to the outer wall 2 of the container and to prevent loosening under fluid pressure.
[0023] In this embodiment, the flow guiding structure also includes an internal flow guiding channel 11 opened at the top of the plastic card block 3. An internal flow guiding pipe 7 is fixedly connected to the bottom end of the internal flow guiding channel 11, and a plastic top cover 4 is welded to the top end of the internal flow guiding channel 11. The internal flow guiding pipe 7 is located inside the inner wall 1 of the container.
[0024] Specifically, the top of the plastic card block 3 has an internal flow channel 11, which is a straight cylindrical design. The bottom of the internal flow channel 11 is integrally formed and fixed with an internal flow pipe 7. The internal flow pipe 7 extends into the inner wall 1 of the container and is coaxially arranged with the inner wall 1 of the container to ensure that the fluid can be stably transmitted. The top of the internal flow channel 11 is welded with a plastic top cover 4, which is used to conduct the fluid medium into the flow port 9.
[0025] In this embodiment, a drainage port 10 is fixedly connected to one side of the outer wall of the plastic card block 3, and a guide port 9 is opened on the inner wall of the drainage port 10. The guide port 9 is connected to the internal guide channel 11.
[0026] Specifically, a flow port 10 is integrally formed and fixed on one side of the outer wall of the plastic card block 3. The flow port 10 is used to realize the branch transmission of fluid. A guide port 9 is opened on the inner wall of the flow port 10. The guide port 9 is connected to the internal guide channel 11 to ensure that the branch fluid can be drawn out.
[0027] In this embodiment, the sealing structure includes an internal dam 8 fixed to the bottom of the plastic block 3, and the internal dam 8 surrounds the internal guide pipe 7.
[0028] Specifically, the internal cofferdam 8 is an annular protruding structure, integrally formed with the plastic clip 3, and surrounds the internal guide pipe 7. When the end cap is connected to the pipeline, the internal cofferdam 8 is inserted into the inside of the pipeline interface, forming the first sealing barrier to prevent fluid from leaking from the gap between the end cap and the pipeline.
[0029] In this embodiment, a sealing ring 5 is embedded at the bottom edge of the plastic card block 3. One end of the sealing ring 5 surrounds the outer wall of the inner cofferdam 8, and the other end of the sealing ring 5 surrounds the bottom outer wall of the guide port 9.
[0030] Specifically, a sealing ring 5 is embedded at the bottom edge of the plastic block 3. The sealing ring 5 is made of rubber and has good elasticity and corrosion resistance. One end of the sealing ring 5 is wrapped around the outer wall of the inner cofferdam 8, and the other end is wrapped around the bottom outer wall of the guide port 9, forming a second sealing barrier. Through the compression deformation when the bolts are tightened, the tiny gap between the plastic block 3 and the pipeline interface is filled, achieving double sealing protection.
[0031] The working principle and usage process of this utility model are as follows: During use, the internal cofferdam 8 of the end cap pipeline structure is aligned with and inserted into the inner wall 1 of the container. Through the threaded connection seat 12 on the outer wall of the plastic clip 3, the connecting bolt is passed through the bushing 6 and screwed into the preset screw hole on the outer wall 2 of the container. As the bolt is tightened, the plastic clip 3 gradually approaches the outer wall 2 of the container. The sealing ring 5 is compressed and undergoes elastic deformation, filling the gap between the parts and forming a seal. When the fluid enters the end cap from the container, it first flows along the hole on one side of the inner wall 1 of the container, enters the plastic top cap 4 through the hole, and then enters the internal guide channel 11 of the plastic clip 3. The fluid enters the outlet 10 through the guide port 9 from the internal guide channel 11, and then is transported to the target position through the branch pipeline connected to the outlet 10. Finally, it flows out from the internal guide pipe 7. During the fluid transmission process, the internal cofferdam 8 prevents the fluid from seeping into the gap between the end cap and the pipeline, forming the first layer of protection. The sealing ring 5 is compressed and deformed to fit tightly against the mating surface, further preventing fluid leakage. The double sealing structure ensures no leakage.
[0032] It should be noted that, in this document, terms such as "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An end cap pipeline structure, comprising an inner wall of a container (1), characterized in that: A flow guiding structure is provided at the top of the inner wall (1) of the container; The inner wall of the container (1) is provided with a sealing structure; The flow guiding structure includes an outer wall (2) of the container located at the top of the inner wall (1) of the container, a plastic clip (3) is fixedly connected to the top of the outer wall (2), and a plurality of threaded connectors (12) are fixedly connected to one side of the outer wall of the plastic clip (3). The flow guiding structure also includes an internal flow guiding channel (11) opened at the top of the plastic card block (3), the bottom end of the internal flow guiding channel (11) is fixedly connected to an internal flow guiding pipe (7), and the top end of the internal flow guiding channel (11) is welded with a plastic top cover (4), and the internal flow guiding pipe (7) is located inside the inner wall (1) of the container. A sealing ring (5) is embedded at the bottom edge of the plastic card block (3). One end of the sealing ring (5) surrounds the outer wall of the inner cofferdam (8), and the other end of the sealing ring (5) surrounds the bottom outer wall of the guide port (9).
2. The end cap pipeline structure according to claim 1, characterized in that: The inner walls of the multiple threaded connectors (12) are connected to bushings (6), and the inner walls of the bushings (6) are all fixedly connected to the outer wall (2) of the container by connecting bolts.
3. The end cap pipeline structure according to claim 1, characterized in that: The plastic card block (3) has a drainage port (10) fixedly connected to one side of its outer wall. The drainage port (10) has a guide port (9) on its inner wall and the guide port (9) is connected to the internal guide channel (11).
4. The end cap pipeline structure according to claim 1, characterized in that: The sealing structure includes an internal dam (8) fixed to the bottom of the plastic block (3), the internal dam (8) surrounding the internal guide pipe (7).