A heat-cured resin accelerated solidification device for pipe repair
Patent Information
- Application Number
- CN202522592561.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-06
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-06
AI Technical Summary
[0003]现市面上的管道修复的热固化性树脂加速凝固装置在应用时存在以下问题:传统的管道修复的热固化性树脂加速凝固装置在使用时,通常采用紫外线照射,从而对管道外部的树脂进行凝固,但是紫外线设备长时间进行照射后,容易对周边的工作人员造成皮肤伤害以及眼镜伤害,其副作用比较强,因此在使用时树脂凝固安全性差
该一种用于管道修复的热固化性树脂加速凝固装置,通过在下壳体的顶部通过转轴连接上壳体,以及在壳体结构的内侧安装夹持座与加热管,在壳体结构的外部安装防尘结构,方便对管道修复处进行快速凝固树脂,等工作人员将树脂胶涂抹在受损的管道外部后,工作人员先反向打开防尘结构,在打开上壳体,将下壳体安装在管道的外部,并拧动紧固结构将壳体结构进行拼接,后续启动温控装置、加热装置对加热管进行温度控制,便可对树脂胶进行快速凝固,等凝固时间结束后,将凝固装置进行拆卸即可,避免紫外线光照凝固,在使用时安全性较强。
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Figure CN224904420U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of pipeline repair technology, and in particular relates to a device for accelerating the curing of thermosetting resins for pipeline repair. Background Technology
[0002] Thermosetting resin is a material that undergoes a chemical reaction and cures under heating conditions. It is often used for trenchless pipeline repair. After curing, it adheres tightly to the inner wall of the pipeline to form a structural lining. The equipment used to accelerate the curing of thermosetting resin in pipeline repair is the ultraviolet curing system. By pulling the resin-impregnated fiberglass hose into the old pipe, the resin is promoted to cure quickly and form a new pipeline lining.
[0003] The following problems exist in the application of thermosetting resin accelerated curing devices for pipe repair on the market: Traditional thermosetting resin accelerated curing devices for pipe repair usually use ultraviolet irradiation to solidify the resin on the outside of the pipe. However, after long-term exposure to ultraviolet light, it is easy to cause skin and eye damage to the surrounding workers. The side effects are relatively strong, so the safety of resin curing is poor when using it. Utility Model Content
[0004] The purpose of this invention is to provide a device for accelerating the curing of thermosetting resins for pipeline repair, so as to solve the technical problems mentioned in the background art.
[0005] To achieve the above objectives, the specific technical solution of this utility model is as follows: A thermosetting resin accelerated curing device for pipeline repair includes an upper shell and a lower shell. The bottom of the upper shell is connected to the lower shell via a rotating shaft. A clamping seat is provided on the inner side of the upper shell, and a clamping seat is provided inside the lower shell. A heating tube is installed inside the clamping seat, and a fixing frame is provided on the outer side of the heating tube. A mesh cover is provided on the inner side of the fixing frame. A first dustproof plate is connected to the outer side of the upper shell via a rotating shaft, and a second dustproof plate is connected to the side of the first dustproof plate via a rotating shaft. An mounting plate is provided on the side of the lower shell, and the mounting plates are symmetrically distributed. An mounting groove is opened on the inner side of the mounting plate, and a handle is installed on the top of the upper shell.
[0006] Preferably, a slot is provided on the side of the upper housing, and an insert plate is provided on the top of the lower housing, the insert plate being embedded inside the slot.
[0007] Preferably, the first dustproof plate has a metal sheet on its side, and the second dustproof plate has a magnetic sheet on its outer side, wherein the magnetic sheet attracts the metal sheet by magnetic force.
[0008] Preferably, the top of the upper housing is connected to a fixing frame, the inside of the fixing frame is provided with a telescopic plate, and the top of the telescopic plate is provided with a rubber clamp.
[0009] Preferably, the lower housing has a fixing plate on its side, the fixing plate has a shaft on its side, the shaft has a bushing on its outside, and the bushing has a spherical screw on its outside.
[0010] Preferably, the external thread of the spherical screw is connected to a locking nut, a limiting plate is provided on the outer side of the upper housing, and the spherical screw is embedded in the inner side of the limiting plate.
[0011] The present invention provides a thermosetting resin accelerated curing device for pipeline repair, which has the following advantages: This device for accelerating the curing of thermosetting resin for pipe repair involves connecting an upper shell to the top of a lower shell via a rotating shaft, and installing a clamping seat and heating tube inside the shell structure. A dustproof structure is installed on the outside of the shell structure, facilitating rapid resin curing at the pipe repair site. After the worker applies the resin to the outside of the damaged pipe, they first open the dustproof structure in reverse, then open the upper shell, install the lower shell on the outside of the pipe, and tighten the fastening structure to assemble the shell structure. Subsequently, the temperature control device and heating device are activated to control the temperature of the heating tube, allowing the resin to cure rapidly. After the curing time is complete, the curing device can be disassembled. It avoids curing under ultraviolet light, making it safe to use. Attached Figure Description
[0012] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the handle structure of this utility model; Figure 3 This is a schematic diagram of the fixed frame structure of this utility model; Figure 4 This is a schematic diagram of the mesh cover structure of this utility model.
[0014] The markings in the diagram are as follows: 1. Lower housing; 2. Upper housing; 3. Clamping seat; 4. Fixing frame; 5. Mesh cover; 6. Fixing plate; 7. Shaft; 8. Bushing; 9. Ball screw; 10. Locking nut; 11. Limiting plate; 12. Insert plate; 13. Slot; 14. Fixing frame; 15. Telescopic plate; 16. Rubber clamping plate; 17. First dustproof plate; 18. Second dustproof plate; 19. Metal sheet; 20. Magnetic suction piece; 21. Handle; 22. Mounting plate; 23. Mounting groove; 24. Heating element. Detailed Implementation
[0015] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and description are considered to be exemplary in nature and not restrictive.
[0016] In the description of the embodiments of this utility model, it should be understood that the terms "length", "vertical", "horizontal", "top", "bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this utility model.
[0017] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of embodiments of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0018] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.
[0019] The following disclosure provides many different implementations or examples for different structures of the embodiments of the present invention. To simplify the disclosure of the embodiments of the present invention, specific examples of components and arrangements are described below. Of course, these are merely examples and are not intended to limit the embodiments of the present invention. Furthermore, reference numerals and / or reference letters may be repeated in different examples of the embodiments of the present invention; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various implementations and / or arrangements discussed.
[0020] To better understand the purpose, structure, and function of this utility model, the following detailed description of a thermosetting resin accelerated coagulation device for pipeline repair, in conjunction with the accompanying drawings, is provided.
[0021] like Figure 1-4 As shown, this utility model discloses a thermosetting resin accelerated curing device for pipe repair, comprising an upper shell 2 and a lower shell 1. The bottom of the upper shell 2 is connected to the lower shell 1 via a pivot. A clamping seat 3 is provided on the inner side of the upper shell 2, and a clamping seat 3 is also provided inside the lower shell 1. A heating tube 24 is installed inside the clamping seat 3, a fixing frame 4 is provided on the outer side of the heating tube 24, and a mesh cover 5 is provided on the inner side of the fixing frame 4. A first dustproof plate 17 is connected to the outer side of the upper shell 2 via a pivot, and a second dustproof plate 18 is connected to the side of the first dustproof plate 17 via a pivot. Mounting plates 22 are provided on the side of the lower shell 1, and the mounting plates 22 are symmetrically distributed. Mounting grooves 23 are formed on the inner side of the mounting plates 22. The presence of mounting plates 22 and mounting grooves 23 facilitates the installation of the curing device. Place it stably on a flat surface, remove the fasteners that penetrate the mounting slot 23, install a handle 21 on the top of the upper housing 2, connect the upper housing 2 to the top of the lower housing 1 via a pivot, and install a clamping seat 3 and a heating tube 24 on the inner side of the housing structure. Install a dustproof structure on the outside of the housing structure. After applying resin glue to the outside of the damaged pipe, open the dustproof structure in the opposite direction, open the upper housing 2, install the lower housing 1 on the outside of the pipe, and tighten the fastening structure to assemble the housing structure. Then, start the temperature control device and heating device to control the temperature of the heating tube 24, which will allow the resin glue to solidify quickly. After the solidification time is over, the solidification device can be disassembled. Avoid solidification by ultraviolet light, which makes it safe to use.
[0022] The upper housing 2 has a slot 13 on its side, and the lower housing 1 has a plate 12 on its top. The plate 12 is embedded in the slot 13. The plate 12 and the slot 13 facilitate the initial splicing of the upper housing 2 and the lower housing 1.
[0023] The first dustproof plate 17 has a metal sheet 19 on its side, and the second dustproof plate 18 has a magnetic absorbing sheet 20 on its outer side. The magnetic absorbing sheet 20 magnetically attracts the metal sheet 19. By installing the metal sheet 19 and the magnetic absorbing sheet 20, the metal sheet 19 can be attracted by strong ferromagnetic force, and the first dustproof plate 17 and the second dustproof plate 18 can be spliced together.
[0024] The top of the upper housing 2 is connected to a fixed frame 14. The inside of the fixed frame 14 is provided with a telescopic plate 15. The top of the telescopic plate 15 is provided with a rubber clamping plate 16. Due to the installation of the fixed frame 14 and the telescopic plate 15, the position of the rubber clamping plate 16 can be adjusted at any time, which facilitates the subsequent limiting work of the dustproof plate structure.
[0025] The lower housing 1 has a fixing plate 6 on its side, a shaft 7 on its side, a bushing 8 on the outside of the shaft 7, and a ball screw 9 on the outside of the bushing 8. The fixing plate 6 facilitates the installation of the shaft 7 and the bushing 8 on the outside of the lower housing 1.
[0026] The external thread of the ball screw 9 is connected to the locking nut 10. The outer side of the upper housing 2 is provided with a limiting plate 11. The ball screw 9 is embedded in the inner side of the limiting plate 11. Since there is a locking nut 10, a ball screw 9, and a limiting plate 11, after the ball screw 9 is installed on the inner side of the limiting plate 11, the external locking nut 10 can be turned to lock and fix it.
[0027] The working principle of this thermosetting resin accelerated curing device for pipeline repair is as follows: When using the device, firstly, the pipeline to be repaired needs to be removed and its surface cleaned. Next, the resin adhesive is prepared according to the formula. Then, the applicator is held and dipped into the resin adhesive liquid for uniform stirring. After stirring, it is directly applied to the repair area. After the worker has applied it evenly, they hold handle 21 and move the curing device to the outside of the pipeline to be repaired. Then, they hold handle 21 to open the upper housing 2 and move the lower housing 1 to the outside of the pipeline. The upper housing 2 is then closed in the opposite direction. The worker then rotates the bushing 8 outside the shaft 7 to insert the ball screw 9 into the inner side of the limiting plate 11. Subsequently... Simply tighten the external locking nut 10 to secure it, thus completing the initial assembly. Next, pull the first dustproof plate 17 and the second dustproof plate 18 to rotate them in opposite directions. Then, pull the telescopic plate 15 inside the fixing frame 14 again to install the rubber clamp 16 on the outside of the dustproof plate structure for limiting its position. Then, start the heating device (model DJR-B2-1500W) and the temperature control device (model E5AZ-C3) to control the heating temperature. Finally, start the heating device and the temperature control device to solidify the resin glue applied to the outside of the pipe through the heating tube 24 installed inside.
[0028] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.
Claims
1. A thermosetting resin accelerated curing device for pipeline repair, comprising an upper shell (2) and a lower shell (1), wherein the bottom of the upper shell (2) is connected to the lower shell (1) via a rotating shaft, characterized in that: The upper housing (2) has a clamping seat (3) on its inner side, the lower housing (1) has a clamping seat (3) inside, the clamping seat (3) has a heating tube (24) inside, the heating tube (24) has a fixing frame (4) on its outer side, the fixing frame (4) has a mesh cover (5) on its inner side, the upper housing (2) is connected to a first dustproof plate (17) by a rotating shaft, the side of the first dustproof plate (17) is connected to a second dustproof plate (18) by a rotating shaft, the side of the lower housing (1) has an installation plate (22) on its side, the installation plates (22) are symmetrically distributed, the installation plate (22) has an installation groove (23) on its inner side, and the upper housing (2) has a handle (21) installed on its top.
2. The device for accelerating the curing of thermosetting resin for pipeline repair according to claim 1, characterized in that: The upper housing (2) has a slot (13) on its side, and the lower housing (1) has a plate (12) on its top, which is embedded in the slot (13).
3. The device for accelerating the curing of thermosetting resin for pipeline repair according to claim 2, characterized in that: The first dustproof plate (17) has a metal sheet (19) on its side, and the second dustproof plate (18) has a magnetic sheet (20) on its outer side. The magnetic sheet (20) attracts the metal sheet (19) by magnetic force.
4. The device for accelerating the curing of thermosetting resin for pipeline repair according to claim 3, characterized in that: The top of the upper housing (2) is connected to a fixed frame (14), and the inside of the fixed frame (14) is provided with a telescopic plate (15), and the top of the telescopic plate (15) is provided with a rubber clamp (16).
5. The device for accelerating the curing of thermosetting resin for pipeline repair according to claim 4, characterized in that: The lower housing (1) has a fixing plate (6) on its side, a shaft (7) on its side, a bushing (8) on the outside of the shaft (7), and a spherical screw (9) on the outside of the bushing (8).
6. The device for accelerating the curing of thermosetting resin for pipeline repair according to claim 5, characterized in that: The external thread of the spherical screw (9) is connected to the locking nut (10), and the outer side of the upper housing (2) is provided with a limiting plate (11), and the spherical screw (9) is embedded in the inner side of the limiting plate (11).