Steel lined removable nylon pipe

CN224904427UActive Publication Date: 2026-10-27TONGLING QIANGWEI PIPE TECH CO LTD
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Patent Information

Application Number
CN202522368534.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-07
Publication Date
2026-10-27
Estimated Expiration
2035-11-07

AI Technical Summary

Technical Problem

[0004]虽然该装置有益效果较多,但依然存在下列问题:该种钢衬管道在输送浆料后,内部不可避免地会附着残留物,需定期进行彻底清洗以确保畅通和卫生,如若需清理或更换管道,需拆除外表面的钢衬,降低了系统的可维护性

Benefits of technology

[0042]与现有技术相比,本实用新型具有的有益效果是:该种钢衬可拆式尼龙管道,通过第一钢衬和第二钢衬配合铰链和固定螺栓,操作时只需拧下固定螺栓抬起或放下第二钢衬时通过铰链转动配合,并搭配支撑机构进行支撑,最终实现钢衬的无损和可重复地拆装,从而大幅降低维护成本和时间;

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Abstract

The utility model discloses a steel lining detachable nylon pipeline, it includes: steel lining, support mechanism, nylon pipeline, main flange, vice flange and quick release mechanism. The steel lining is equipped with the interlayer in the steel lining outside, wherein the steel lining is equipped with the interlayer in the steel lining outside, wherein the steel lining is equipped with the interlayer in the steel lining outside, wherein the steel lining is equipped with the interlayer in the steel lining outside, wherein the steel lining is equipped with the interlayer in the steel lining outside, wherein the steel lining is equipped with the interlayer in the steel lining outside, wherein the steel lining is equipped with the interlayer in the steel lining outside, wherein the steel lining is equipped with the interlayer in the steel lining outside, wherein the steel lining is equipped with the interlayer in the steel lining outside, wherein the steel lining is equipped with the interlayer in the steel lining outside, wherein the steel lining is equipped with the interlayer in the steel lining outside, wherein the steel lining is equipped with the interlayer in the steel lining outside, wherein the steel lining is equipped with the interlayer in the steel lining outside, wherein the steel lining is equipped with the interlayer in the steel lining outside, wherein the steel lining is equipped with the interlayer in the steel lining outside, wherein the steel lining is equipped with the interlayer in the steel lining outside, wherein the steel lining is equipped with the interlayer in the steel lining outside, wherein the steel lining is equipped with the interlayer in the steel lining outside, wherein the steel lining is equipped with the interlayer in the steel lining outside, wherein the steel lining is equipped with the interlayer in the steel lining outside, wherein the steel lining is equipped with the interlayer in the steel lining outside, wherein
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Description

Technical Field

[0001] This utility model relates to the field of nylon pipe technology, and in particular to a steel-lined detachable nylon pipe. Background Technology

[0002] Nylon pipes, as a type of high-performance engineering plastic pipe, are widely used in slurry material conveying systems in industries such as mining, power, and dredging due to their excellent wear resistance, corrosion resistance, smooth surface, and light weight. These pipes typically have large diameters (50-120 cm) and are used frequently under harsh operating conditions. To protect nylon pipes from external mechanical impacts, improve their pressure resistance, and facilitate connection with other metal components in the system, the industry commonly uses a composite structure with an external steel bushing (steel liner). This structure fully utilizes the wear and corrosion resistance of the nylon liner and the high strength of the external steel. However, most of these composite pipes currently employ a "fixed" or "encased" steel liner structure, meaning the steel liner is permanently or semi-permanently fixed to the outer wall of the nylon pipe through interference fits, welding, or numerous bolts.

[0003] The prior art patent document CN217482222U provides a steel-lined detachable nylon pipe, relating to the field of nylon pipe technology. It includes a pipe body with a first steel liner on its outer side. A second steel liner is rotatably connected to the first steel liner via a hinge. Both the first and second steel liners have a circular hole at their center, and a fixing mechanism is installed through each hole. The fixing mechanism includes a T-shaped tube penetrating the inner wall of the circular hole. In this invention, the pipe body and the first and second steel liners are detachable and detachable. The first and second steel liners are connected by a hinge, the opening angle of which facilitates installation and disassembly. Finally, fixing bolts are used to connect the fixing ears at the bottom of the first and second steel liners, facilitating their installation and disassembly. An anti-slip arc plate serves to fix the first and second steel liners to the pipe body.

[0004] Although the device has many beneficial effects, the following problems still exist: after the slurry is transported, the inside of the steel-lined pipe will inevitably have residues, which need to be thoroughly cleaned regularly to ensure smooth flow and hygiene. If the pipe needs to be cleaned or replaced, the outer steel lining needs to be removed, which reduces the maintainability of the system.

[0005] Secondly, when it is necessary to inspect or replace the internal nylon pipes, the steel lining needs to be separated, and the flanges are too cumbersome to fasten and disassemble by fixing bolts, which greatly increases the cost and time of disassembly and installation. Utility Model Content

[0006] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.

[0007] 1. Technical problems to be solved:

[0008] If the pipe needs to be cleaned or replaced, the outer steel lining needs to be removed, which reduces the maintainability of the entire pipeline system.

[0009] Secondly, the disassembly and installation are too complicated, which greatly increases the cost and time of disassembly and installation.

[0010] 2. Technical Solution:

[0011] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:

[0012] A steel-lined detachable nylon pipe includes: a steel liner, a sealing ring, a support mechanism, a nylon pipe, a main flange, a secondary flange, and a quick-release mechanism. The steel liner is sleeved on the outside of the nylon pipe, and the steel liner has an internal interlayer.

[0013] The main flange is sleeved on the front end of the outer side of the steel liner;

[0014] Substitute flange, which is sleeved on the rear end of the outer side of the steel liner;

[0015] A quick-release mechanism is provided on the side ends of the main flange and the secondary flange;

[0016] A support mechanism, wherein the support mechanism is provided with the outer ring of the steel liner.

[0017] As a preferred embodiment of the steel-lined detachable nylon pipe of this utility model, the steel lining includes: multiple bases, and the multiple bases are disposed on both sides of the main flange;

[0018] Multiple hooks are provided on both sides of the secondary flange;

[0019] A latch, wherein the latch is disposed at the upper end of the base;

[0020] A hanging ring is disposed in the middle of the latch bar.

[0021] As a preferred embodiment of the steel-lined detachable nylon pipe of this utility model, the quick-release mechanism includes: a rotating groove, which is disposed at the front section of the second steel lining;

[0022] A rotating shaft, wherein the rotating shaft is disposed within a rotating groove;

[0023] A support column, the upper end of which is connected to the outer ring of the rotating groove;

[0024] Support legs, wherein the support legs are disposed at the lower end of the support column;

[0025] The limiting hole is located on the outside of the rotating groove.

[0026] A pin, which is inserted into a limiting hole.

[0027] As a preferred embodiment of the steel-lined detachable nylon pipe of this utility model, the support mechanism includes: a first steel liner, which is disposed at the lower end of the outer ring of the nylon pipe;

[0028] The second steel liner is disposed at the upper end of the outer ring of the nylon pipe;

[0029] A sealing ring is disposed at the joint of the steel liner;

[0030] Thermal insulation layer, wherein the thermal insulation layer is disposed in the steel lining interlayer;

[0031] A sealing gasket is disposed at the joint between the first steel liner and the second steel liner.

[0032] As a preferred embodiment of the steel-lined detachable nylon pipe of this utility model, a positioning pin is provided on the front of the main flange.

[0033] Fixing holes are provided on the front of the main flange and the secondary flange.

[0034] As a preferred embodiment of the steel-lined detachable nylon pipe of this utility model, the secondary flange further includes: a positioning groove, wherein the positioning groove is disposed on the front of the secondary flange;

[0035] Multiple fastening bolt holes are provided at the lower ends of the main flange and the secondary flange;

[0036] A fastening bolt is disposed within the inner ring of the fastening bolt hole.

[0037] As a preferred embodiment of the steel-lined detachable nylon pipe of this utility model, the steel lining further includes a hinge, which is disposed at the connection between the rear ends of the first steel lining and the second steel lining.

[0038] Multiple fixing screw holes are provided at the front ends of the first steel liner and the second steel liner;

[0039] The fixing bolt is provided with the inner ring of the fixing screw hole;

[0040] A spring washer is disposed between the fixing screw hole and the fixing bolt.

[0041] 3. Beneficial effects:

[0042] Compared with the prior art, the beneficial effects of this utility model are: the steel-lined detachable nylon pipe, through the cooperation of the first steel liner and the second steel liner with hinge and fixing bolt, only needs to unscrew the fixing bolt to lift or lower the second steel liner, and the hinge will rotate to cooperate, and a support mechanism will be used for support, so as to achieve the non-destructive and repeatable disassembly and assembly of the steel liner, thereby greatly reducing maintenance costs and time;

[0043] This type of steel-lined detachable nylon pipe, through the cooperation of the base, latch, hanging ring, and hook, forms a lever-type quick-release mechanism. During operation, simply lifting or pressing down the latch allows for quick locking or releasing of the main and auxiliary flanges, greatly shortening the assembly and disassembly time compared to existing bolt fastening methods, and making operation much simpler. Attached Figure Description

[0044] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0045] Figure 1 This is a schematic diagram of a steel-lined detachable nylon pipe according to the present invention.

[0046] Figure 2 This is a schematic diagram of a steel-lined detachable nylon pipe main flange according to the present invention;

[0047] Figure 3 This is a schematic diagram of a steel-lined detachable nylon pipe sub-flange according to the present invention;

[0048] Figure 4 This is a schematic diagram of a quick-release mechanism for a steel-lined detachable nylon pipe according to the present invention.

[0049] Figure 5 This is a cross-sectional view of a detachable nylon-lined pipe according to the present invention.

[0050] The following are the labeling instructions in the diagram: 1. Steel lining; 2. Nylon pipe; 3. Main flange; 4. Secondary flange; 5. Sealing ring; 100. Support mechanism; 101. Fixing bolt hole; 102. Spring washer; 103. Fixing bolt; 104. Hinge; 105. Sealing gasket; 106. Insulation layer; 107. Limiting hole; 108. Support column; 109. Support leg; 110. Rotary groove; 111. Rotating shaft; 112. First steel lining; 113. Second steel lining; 114. Pin; 200. Quick release mechanism; 206. Hook; 207. Hanging ring; 208. Base; 209. Latch bar; 201. Positioning pin; 202. Positioning groove; 203. Mounting hole; 204. Fastening bolt; 205. Fastening bolt hole. Detailed Implementation

[0051] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0052] This utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views showing the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.

[0053] The orientation or positional relationship indicated in the terminology is based on the orientation or positional relationship shown in the accompanying drawings and is only for the convenience of describing the present invention and simplifying the description. It is not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0054] The term "connection method" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0055] The embodiments of this utility model will now be described in further detail with reference to the accompanying drawings.

[0056] This utility model provides an overall structural schematic diagram of an embodiment of a steel-lined detachable nylon pipe, including:

[0057] Please see Figures 1-5 This embodiment of a steel-lined detachable nylon pipe includes: a steel liner 1, a support mechanism 100, a nylon pipe 2, a main flange 3, a secondary flange 4, and a quick-release mechanism 200.

[0058] The nylon pipe 2 is fastened and covered inside by the first steel liner 112 and the second steel liner 113, wherein the steel liner 1 is provided with a heat insulation layer 106 inside;

[0059] The inner diameter of the main flange 3 matches the outer diameter of the steel liner 1, and it is nested on the top of the outer side of the steel liner 1 by interference fit; the inner diameter of the secondary flange 4 matches the outer diameter of the steel liner 1, and it is nested on the tail of the outer side of the steel liner 1 by interference fit; the quick release mechanism 200 is set on the side ends of the main flange 3 and the secondary flange 4, and the support mechanism 100 is set on the outer ring of the steel liner 1.

[0060] It is worth noting that, in order for the main flange 3 and the secondary flange 4 to be mated, the specific details include:

[0061] The inner diameter of the main flange 3 matches the outer diameter of the steel liner 1, and is nested in the front section of the steel liner 1 by interference fit for connecting the auxiliary flange 4.

[0062] The inner diameter of the secondary flange 4 matches the outer diameter of the steel liner 1. It is nested in the rear end of the steel liner 1 by interference fit. The lower ends of the main flange 3 and the secondary flange 4 are provided with fastening bolt holes 205. The main flange 3 and the secondary flange 4 can be locked and opened by tightening the fastening bolts 204.

[0063] Locating pin 201 is welded to the positive surface of main flange 3;

[0064] The positioning groove 202 is formed on the positive surface of the secondary flange 4 to mate with the positioning pin 201 and prevent rotation during the docking process;

[0065] The sealing ring 5 is clamped at the joint between the steel liner 1 and the steel liner 1 to fill the gap at the joint. The sealing ring 5 can be made of nitrile rubber.

[0066] Next, in order to protect the nylon pipe 2, specifically, the steel liner 1 is composed of two halves, the first steel liner 112 and the second steel liner 113, which are fitted on the outside of the nylon pipe 2 to protect the pipe. The steel liner 1 has an inner layer.

[0067] The insulation layer 106 is rock wool sandwiched inside the steel lining 1 to prevent the pipeline from being affected by external temperature.

[0068] The sealing gasket 105 is clamped at the opening and closing of the first steel liner 112 and the second steel liner 113 for sealing.

[0069] Meanwhile, for locking and unlocking, specifically, the quick-release mechanism 200 includes hooks 207, which are welded to both sides of the sub-flange 4;

[0070] The base 208 is welded to both sides of the main flange 3 and is used to fix and rotate the latch 209.

[0071] The outer wall of the latch 209 has a shaft that passes through the base 208. Through the rotatable connection of the shaft, the latch 209 can rotate around the base 208.

[0072] The hanging ring 206 is a fork-shaped hanging ring 206, which is threaded and inserted in the middle of the latch bar 209. When the latch bar 209 is rotated, the hanging ring 206 will move synchronously. Then the hanging ring 206 will be hooked onto the hook 207, and finally the hanging ring 206 will be tightened to lock and open the steel liner 1.

[0073] Furthermore, in order to support the second steel liner 113, specifically, the support mechanism 100 includes a rotating groove 110, which is welded to the front end of the second steel liner 113.

[0074] The support column 108 is rotatably connected to the rotating groove 110 via the rotating shaft 111, and is used to support and fix the steel liner 1 after it is opened;

[0075] The support leg 109 is welded and fixed to the lower end of the support column 108, providing more load-bearing area for the support column 108;

[0076] The rotating shaft 111 is welded and fixed to the upper end of the support column 108. The rotating shaft 111, in conjunction with the rotating groove 110, causes the support column 108 to rotate.

[0077] Limiting holes 107 are coaxially formed on the lower and side sides of the front of the support column 108 and the rotating groove 110, and the support column 108 is locked in place by inserting a pin.

[0078] Finally, in order to open and lock the first steel liner 112 and the second steel liner 113, specifically, the hinge 104 is connected via the hinge 104 at the rear end of the steel liner 1, so that it can be opened and closed like a box.

[0079] A fixing screw hole 101 is provided at the front section of the steel liner 1 to accommodate the fixing bolt 103;

[0080] The fixing bolt 103 is coaxially inserted into the fixing screw hole 101. The steel liner 1 can be opened or locked by turning the fixing bolt 103.

[0081] The spring washer 102 is sandwiched between the fixing screw hole 101 and the fixing bolt 103, and the spring washer 102 rebounds to cooperate with the self-locking of the fixing bolt 103.

[0082] Combination Figures 1-5 The specific usage process of the steel-lined detachable nylon pipe of this embodiment is as follows:

[0083] 1. First, place the nylon pipe 2 inside the steel liner 1, which consists of the first steel liner 112 and the second steel liner 113. Close the first steel liner 112 and the second steel liner 113, aligning the fixing bolt holes 101 at their front ends. Then, insert the fixing bolts 103 and tighten them with a wrench or electric gun. Utilize the self-locking property of the spring washer 102 to securely lock the steel liner 1 to the outside of the nylon pipe 2. Then, connect the main flange 3 and the locating pin 201 to the secondary flange 4 and the locating groove 202, respectively.

[0084] 2. After completing the flange connection, operate the quick-release mechanism 200 to lock it. Pull up the latch 209 so that the hanging ring 206 at its end is attached to the hook 207 of the secondary flange 4, and then press down the latch 209. This leverages the lever principle to tighten the main flange 3 and the secondary flange 4, achieving quick locking of the steel liner 1. This process can be completed by hand without the aid of tools.

[0085] 3: When the steel liner 1 is opened, rotate the support column 108 to the lower end, place the support leg 109 at its end on the ground, and insert the pin into the corresponding limiting hole 107 on the rotating groove 110 and the support column 108, thereby fixing the support column 108 at this angle and providing stable support for the opened second steel liner 113.

[0086] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A steel-lined detachable nylon pipe, characterized in that, It includes: a steel liner (1), a sealing ring (5), a support mechanism (100), a nylon pipe (2), a main flange (3), a secondary flange (4), and a quick-release mechanism (200). The steel liner (1) is fitted on the outside of the nylon pipe (2), and the steel liner (1) has an internal interlayer. The steel liner (1) includes a first steel liner (112) and a second steel liner (113). Main flange (3), which is sleeved on the front end of the outer side of the steel liner (1); Sub-flange (4), which is sleeved on the rear end of the outer side of the steel liner (1); A quick-release mechanism (200) is provided on the side of the main flange (3) and the secondary flange (4); Support mechanism (100), the support mechanism (100) is provided with the outer ring of the steel liner (1).

2. The steel-lined detachable nylon pipe according to claim 1, characterized in that, The quick-release mechanism (200) includes: multiple bases (208), the multiple bases (208) being disposed on both sides of the main flange (3); Multiple hooks (206) are provided on both sides of the secondary flange (4); A latch (209) is disposed at the upper end of the base (208); A hanging ring (207) is disposed in the middle of the latch (209).

3. The steel-lined detachable nylon pipe according to claim 2, characterized in that, The support mechanism (100) includes a rotating groove (110), which is disposed at the front section of the second steel liner (113); A rotating shaft (111) is disposed within a rotating groove (110); A support column (108) is provided, the upper end of which is connected to the outer ring of the rotating groove (110); Support leg (109), the support leg (109) is disposed at the lower end of the support column (108); The limiting hole (107) is provided on the outside of the rotating groove (110). A pin (114) is inserted into a limiting hole (107).

4. The steel-lined detachable nylon pipe according to claim 3, characterized in that, The steel liner (1) includes: a first steel liner (112), which is disposed at the lower end of the outer ring of the nylon pipe (2); The second steel liner (113) is provided at the upper end of the outer ring of the nylon pipe (2); A sealing ring (5) is provided at the joint of the steel liner (1); Thermal insulation layer (106) is disposed in the steel lining (1) interlayer; A sealing gasket (105) is disposed at the joint between the first steel liner (112) and the second steel liner (113).

5. The steel-lined detachable nylon pipe according to claim 4, characterized in that, The main flange (3) further includes: a locating pin (201), which is disposed on the front of the main flange (3); Fixing holes (203) are provided on the front of the main flange (3) and the secondary flange (4).

6. The steel-lined detachable nylon pipe according to claim 5, characterized in that, The secondary flange (4) further includes a positioning groove (202), which is disposed on the front side of the secondary flange (4); Multiple fastening bolt holes (205) are provided at the lower ends of the main flange (3) and the secondary flange (4); Fastening bolt (204) is disposed in the inner ring of the fastening bolt hole (205).

7. The steel-lined detachable nylon pipe according to claim 6, characterized in that, The steel liner (1) further includes a hinge (104), which is disposed at the rear end connection of the first steel liner (112) and the second steel liner (113). Multiple fixing screw holes (101) are provided at the front ends of the first steel liner (112) and the second steel liner (113); A fixing bolt (103) is provided with the inner ring of the fixing screw hole (101); A spring washer (102) is disposed between the fixing screw hole (101) and the fixing bolt (103).

Citation Information

Patent Citations

  • Nylon pipeline with detachable steel lining

    CN217482222U