An explosion-proof device for an acetylene cylinder
Patent Information
- Application Number
- CN202522495085.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-25
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-25
AI Technical Summary
[0004]本实用新型的目的在于提供一种乙炔气瓶防爆设备,其目的在于解决现有的乙炔气瓶操作不当引发爆炸,爆炸产生的冲击会对周围的环境和工作人员造成破坏的问题
[0014]1.本实用新型的第二防爆板通过连杆与第一防爆板转动连接,使得第二防爆板能与柜门协同工作,随柜门的开合而旋转,以便乙炔气瓶的拆装,第一防爆板和第二防爆板能够有效吸收和乙炔气瓶操作不当产生的爆炸冲击波,加强筋用于增强第一防爆板和第二防爆板的结构强度,确保在爆炸冲击下二者不会变形或损坏,吸能槽通过特殊的结构设计,能够吸收和耗散爆炸冲击波的能量,进一步提高防爆效果,多个阻尼器用于进一步耗散爆炸冲击波的能量,减少振动和冲击的幅度,提高设备的整体稳定性;
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Figure CN224904643U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of explosion-proof equipment technology, and in particular to an explosion-proof device for acetylene cylinders. Background Technology
[0002] Acetylene (C2H2), as a basic chemical raw material, is widely used in industrial fields such as metal welding and cutting because it can produce a high-temperature flame exceeding 3000°C when burned. It is also an important raw material for organic synthesis.
[0003] Currently, acetylene cylinders are widely used in industry for storing and transporting acetylene. Because acetylene molecules are unstable, especially under high pressure, they have a strong explosive tendency. Therefore, acetylene cylinders are usually filled with porous materials (such as diatomaceous earth) and impregnated with solvents such as acetone to stabilize the acetylene gas through dissolution. However, existing acetylene cylinders still face significant safety risks in practical use, especially in operations requiring continuous gas output such as welding and cutting. The most prominent problem is "backfire," which occurs when improper operation or equipment malfunction causes a flame to propagate backward along the gas pipeline, potentially entering the cylinder. Once backfire occurs, it can easily ignite the acetylene-acetone mixture or acetylene gas inside the cylinder, causing a sudden increase in internal pressure and triggering a violent explosion. Such an explosion not only completely destroys the cylinder itself, but the resulting shockwave and debris also pose a serious threat to surrounding personnel, equipment, and the environment. Therefore, we propose an acetylene cylinder explosion-proof device to address these problems. Utility Model Content
[0004] The purpose of this utility model is to provide an explosion-proof device for acetylene cylinders, which aims to solve the problem that improper operation of existing acetylene cylinders can cause explosions, and the resulting impact can damage the surrounding environment and workers.
[0005] To solve the above-mentioned technical problems, this utility model provides an acetylene cylinder explosion-proof device, including a housing. A fixing mechanism is provided in the middle of the inner side of the housing. Cabinet doors are hinged to both sides of the front of the housing. Explosion-proof mechanisms are provided on both the cabinet doors and the inner side of the housing. A locking mechanism is provided on the front of the cabinet doors. The explosion-proof mechanism includes a first explosion-proof plate disposed inside the housing. A connecting rod is fixedly connected to the outer surface of the first explosion-proof plate. A second explosion-proof plate is rotatably connected to the outer surface of the connecting rod. A reinforcing rib is fixedly connected to the middle of the inner side of the first and second explosion-proof plates. An energy-absorbing groove is fixedly connected to the inner side of the first and second explosion-proof plates near the reinforcing rib. Support arms are hinged to both sides of the outer surface of the first and second explosion-proof plates. The support arms are hinged to the housing and the cabinet doors. Dampers are fixedly connected to the edges and the middle of the outer surface of the first and second explosion-proof plates. The dampers are fixedly connected to the housing and the cabinet doors.
[0006] Preferably, a limiting groove is formed in the middle of the inner bottom wall of the housing, and a silicone sleeve is fixedly connected to the inner bottom wall of the limiting groove.
[0007] Preferably, the fixing mechanism includes a fixing plate fixedly connected to the middle of the inner side of the housing, a fixing rod fixedly connected to one side of the front of the fixing plate, a clamping plate rotatably connected to the outer surface of the fixing rod, and a rubber pad fixedly connected to the inner side of the clamping plate.
[0008] Preferably, a retaining seat is fixedly connected to the front side of the fixing plate away from the fixing rod, a spring is fixedly connected to the inner side of the retaining seat, a limit block is fixedly connected to one end of the spring, and the limit block is engaged with the clamping plate.
[0009] Preferably, a control rod is fixedly connected to the middle of the outer surface of the limiting block, the control rod passes through the card seat and is slidably connected thereto.
[0010] Preferably, the locking mechanism includes a support rod fixedly connected to the surface of the cabinet door, and a cam is rotatably connected to the outer surface of the support rod.
[0011] Preferably, a limiting ring is rotatably connected to one side of the outer surface of the cam, and a locking block is engaged on the inner side of the limiting ring. The cabinet door is provided in two sets, and the locking block is fixedly connected to the set of cabinet doors away from the cam.
[0012] Preferably, a connecting pipe is fixedly connected to the middle of the inner top wall of the housing. The connecting pipe penetrates the housing and is fixedly connected to it. Both ends of the connecting pipe are fixedly connected to joints.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. The second explosion-proof plate of this utility model is rotatably connected to the first explosion-proof plate via a connecting rod, so that the second explosion-proof plate can work in conjunction with the cabinet door and rotate with the opening and closing of the cabinet door to facilitate the disassembly and assembly of the acetylene cylinder. The first and second explosion-proof plates can effectively absorb the explosion shock wave generated by improper operation of the acetylene cylinder. The reinforcing ribs are used to enhance the structural strength of the first and second explosion-proof plates to ensure that they will not deform or be damaged under the explosion impact. The energy-absorbing groove, through a special structural design, can absorb and dissipate the energy of the explosion shock wave, further improving the explosion-proof effect. Multiple dampers are used to further dissipate the energy of the explosion shock wave, reduce the amplitude of vibration and impact, and improve the overall stability of the equipment.
[0015] 2. The fixing plate of this utility model is connected to the clamping plate through a fixing rod, ensuring that the clamping plate can rotate flexibly for the assembly and disassembly of the acetylene cylinder. The clamping plate clamps the acetylene cylinder with a rubber pad, which has good anti-slip and cushioning properties, protecting the cylinder surface and preventing pinching injuries. The limiting block is fixedly connected to one end of the spring and is engaged with the clamping plate to fix the position of the clamping plate. The spring provides elastic force to ensure that the clamping plate can firmly clamp the acetylene cylinder. The control rod is used to control the movement of the limiting block, thereby realizing the loosening and clamping of the clamping plate. The operation is simple and convenient, improving the flexibility of the equipment. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the main structure of an acetylene cylinder explosion-proof device provided by this utility model;
[0017] Figure 2 This is a schematic diagram of the internal structure of an acetylene cylinder explosion-proof device provided by this utility model;
[0018] Figure 3 This is a cross-sectional plan view of an acetylene cylinder explosion-proof device provided by this utility model;
[0019] Figure 4 This is a schematic diagram of the explosion-proof mechanism of an acetylene cylinder explosion-proof device provided by this utility model;
[0020] Figure 5 This is a schematic diagram of the fixing mechanism of an acetylene cylinder explosion-proof device provided by this utility model;
[0021] Figure 6 This is a schematic diagram of the locking mechanism of an acetylene cylinder explosion-proof device provided by this utility model.
[0022] In the diagram: 1. Shell; 2. Fixing mechanism; 201. Fixing plate; 202. Fixing rod; 203. Clamping plate; 204. Rubber pad; 205. Card seat; 206. Spring; 207. Limiting block; 208. Control rod; 3. Cabinet door; 4. Explosion-proof mechanism; 401. First explosion-proof plate; 402. Connecting rod; 403. Second explosion-proof plate; 404. Reinforcing rib; 405. Energy absorption groove; 406. Support arm; 407. Damper; 5. Locking mechanism; 501. Support rod; 502. Cam; 503. Limiting ring; 504. Card block; 6. Limiting groove; 7. Silicone sleeve; 8. Connecting pipe; 9. Connector. Detailed Implementation
[0023] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. The advantages and features of the present invention will become clearer from the following description and claims. It should be noted that the drawings are all in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of the present invention.
[0024] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0026] Example
[0027] This utility model provides an explosion-proof device for acetylene cylinders. Please refer to [link / reference]. Figures 1-6 The enclosure includes a housing 1, a fixing mechanism 2 is provided in the middle of the inner side of the housing 1, and cabinet doors 3 are hinged to both sides of the front of the housing 1. Explosion-proof mechanisms 4 are provided on both the cabinet doors 3 and the inner side of the housing 1, and a locking mechanism 5 is provided on the front of the cabinet doors 3.
[0028] The explosion-proof mechanism 4 includes a first explosion-proof plate 401 disposed inside the housing 1. A connecting rod 402 is fixedly connected to the outer surface of the first explosion-proof plate 401. A second explosion-proof plate 403 is rotatably connected to the outer surface of the connecting rod 402. A reinforcing rib 404 is fixedly connected to the middle of the inner side of the first explosion-proof plate 401 and the second explosion-proof plate 403. An energy-absorbing groove 405 is fixedly connected to the side of the inner side of the first explosion-proof plate 401 and the second explosion-proof plate 403 near the reinforcing rib 404. Support arms 406 are hinged to both sides of the outer surface of the first explosion-proof plate 401 and the second explosion-proof plate 403. The support arms 406 are hinged to the housing 1 and the cabinet door 3. Dampers 407 are fixedly connected to the edge and the middle of the outer surface of the first explosion-proof plate 401 and the second explosion-proof plate 403. The dampers 407 are fixedly connected to the housing 1 and the cabinet door 3.
[0029] A limiting groove 6 is provided in the middle of the inner bottom wall of the housing 1, and a silicone sleeve 7 is fixedly connected to the inner bottom wall of the limiting groove 6.
[0030] The fixing mechanism 2 includes a fixing plate 201 fixedly connected to the middle of the inner side of the housing 1. A fixing rod 202 is fixedly connected to one side of the front of the fixing plate 201. A clamping plate 203 is rotatably connected to the outer surface of the fixing rod 202. A rubber pad 204 is fixedly connected to the inner side of the clamping plate 203.
[0031] A card holder 205 is fixedly connected to the front side of the fixed plate 201 away from the fixed rod 202. A spring 206 is fixedly connected to the inner side of the card holder 205. A limit block 207 is fixedly connected to one end of the spring 206. The limit block 207 is engaged with the clamping plate 203.
[0032] A control rod 208 is fixedly connected to the middle of the outer surface of the limiting block 207. The control rod 208 passes through the card seat 205 and is slidably connected to it.
[0033] The locking mechanism 5 includes a support rod 501 fixedly connected to the surface of the cabinet door 3, and a cam 502 rotatably connected to the outer surface of the support rod 501.
[0034] A limiting ring 503 is rotatably connected to one side of the outer surface of the cam 502. A locking block 504 is engaged on the inner side of the limiting ring 503. Two sets of locking blocks 504 are provided for the cabinet door 3. The locking blocks 504 are fixedly connected to the set of cabinet doors 3 that are away from the cam 502.
[0035] A connecting pipe 8 is fixedly connected to the middle of the inner top wall of the housing 1. The connecting pipe 8 penetrates the housing 1 and is fixedly connected to it. Both ends of the connecting pipe 8 are fixedly connected to a joint 9.
[0036] It should be noted that the casing 1 is a robust metal box capable of withstanding significant explosive impact, protecting the internal structure and acetylene cylinder. A fixing mechanism 2 is located in the center of the inner side to secure the acetylene cylinder. An explosion-proof mechanism 4 provides explosion protection for the acetylene cylinder. A locking mechanism 5 locks the cabinet door 3 when closed. The second explosion-proof plate 403 is rotatably connected to the first explosion-proof plate 401 via a connecting rod 402. It is rotatably connected to the cabinet door 3 and the casing 1 via multiple sets of hinged support arms 406. The connecting rod 402 allows the second explosion-proof plate 403 to work in conjunction with the cabinet door 3, rotating as the door 3 opens and closes to facilitate the installation and removal of the acetylene cylinder. The first and second explosion-proof plates 401 and 403 effectively absorb and disperse the explosive shock wave generated by improper handling of the acetylene cylinder. The energy of the shock wave is reduced, and the direct impact of the shock wave on the shell 1 is minimized. The reinforcing rib 404 is used to enhance the structural strength of the first explosion-proof plate 401 and the second explosion-proof plate 403, ensuring that they will not deform or be damaged under the impact of an explosion. The energy-absorbing groove 405, through a special structural design, can absorb and dissipate the energy of the explosion shock wave, further improving the explosion-proof effect. Multiple sets of interlocking support arms 406 are used to support the first explosion-proof plate 401 and the second explosion-proof plate 403, adapting to the positional changes that occur when they are impacted. Multiple dampers 407 are used to further dissipate the energy of the explosion shock wave, reduce the amplitude of vibration and impact, and improve the overall stability of the equipment. The multi-protection design can effectively absorb and dissipate the impact energy generated by the explosion, significantly improving the safety of the acetylene cylinder during use and storage.
[0037] Preferably, the limiting groove 6 can ensure that the acetylene cylinder is stably placed inside the housing 1, preventing it from shifting under the impact of an explosion. The silicone sleeve 7 has good cushioning and anti-slip properties, which can further fix the bottom of the acetylene cylinder and reduce damage caused by collision or vibration.
[0038] Preferably, the fixing plate 201 is connected to the clamping plate 203 via the fixing rod 202, ensuring that the clamping plate 203 can rotate flexibly to facilitate the assembly and disassembly of the acetylene cylinder. The clamping plate 203 clamps the acetylene cylinder with a rubber pad 204. The rubber pad 204 has good anti-slip and cushioning properties, which can protect the surface of the cylinder and prevent pinching.
[0039] Preferably, a spring 206 is fixedly connected to the inner side of the card holder 205, and a limiting block 207 is fixedly connected to one end of the spring 206 and is engaged with the clamping plate 203 to fix the position of the clamping plate 203. The spring 206 provides elastic force to ensure that the clamping plate 203 can firmly clamp the acetylene cylinder.
[0040] Preferably, the control lever 208 is used to control the movement of the limit block 207, thereby realizing the loosening and clamping of the clamping plate 203. The operation is simple and convenient, and the flexibility of the equipment is improved.
[0041] Preferably, the support rod 501 provides a stable support point, ensuring that the cam 502 can rotate flexibly. By rotating the cam 502, the cabinet door 3 can be locked and unlocked, making the operation simple and convenient.
[0042] Preferably, the locking block 504 fixes the position of the limiting ring 503 by locking, ensuring that the cabinet door 3 remains closed under the impact of an explosion, thereby improving the safety of the equipment.
[0043] Preferably, the connecting pipe 8 provides a stable connection channel to ensure that the acetylene cylinder can be safely connected to external pipelines or equipment, facilitating the use of acetylene gas. The connector 9 can be easily connected to external pipelines or equipment, improving the versatility and flexibility of the equipment.
[0044] In summary, the acetylene cylinder is placed in the limiting groove 6 within the housing 1, ensuring that the bottom of the cylinder is in close contact with the silicone sleeve 7. The acetylene cylinder is clamped by the clamping plate 203 of the fixing mechanism 2, ensuring its stable placement within the housing 1. The movement of the limiting block 207 is controlled by the control rod 208, thereby releasing and clamping the clamping plate 203. The cabinet door 3 is closed, and the cam 502 is rotated to engage the limiting ring 503 with the locking block 504, ensuring that the cabinet door 3 remains closed under the impact of an explosion. The connector 9 of the connecting pipe 8 connects the acetylene cylinder to external pipelines or equipment, ensuring the normal operation of the cylinder. In the event of an explosion, the first explosion-proof plate 401 and the second explosion-proof plate 403 absorb and dissipate the energy of the explosion shock wave through the reinforcing ribs 404 and the energy-absorbing grooves 405. At the same time, the support arm 406 adapts to the positional changes of the first explosion-proof plate 401 and the second explosion-proof plate 403, and the damper 407 further dissipates energy, reducing the amplitude of vibration and impact. Through the multi-layer explosion-proof design, the energy of the explosion shock wave can be effectively absorbed and dissipated, significantly improving the safety of acetylene cylinders during use and storage, and effectively preventing personnel casualties and equipment damage caused by explosion shock waves.
[0045] The above description is only a description of the preferred embodiment of the present utility model and is not intended to limit the scope of the present utility model in any way. Any changes or modifications made by those skilled in the art based on the above disclosure shall fall within the protection scope of the claims.
Claims
1. An explosion-proof device for acetylene cylinders, characterized in that, Includes a housing (1), a fixing mechanism (2) is provided in the middle of the inner side of the housing (1), cabinet doors (3) are hinged to both sides of the front of the housing (1) by hinges, explosion-proof mechanisms (4) are provided on the inner side of the cabinet doors (3) and the housing (1), and a locking mechanism (5) is provided on the front of the cabinet doors (3). The explosion-proof mechanism (4) includes a first explosion-proof plate (401) disposed inside the housing (1). A connecting rod (402) is fixedly connected to the outer surface of the first explosion-proof plate (401). A second explosion-proof plate (403) is rotatably connected to the outer surface of the connecting rod (402). A reinforcing rib (404) is fixedly connected to the middle of the inner side of the first explosion-proof plate (401) and the second explosion-proof plate (403). The inner side of the first explosion-proof plate (401) and the second explosion-proof plate (403) is close to the reinforcing rib. An energy-absorbing groove (405) is fixedly connected to one side of (404). Support arms (406) are hinged to both sides of the outer surface of the first explosion-proof plate (401) and the second explosion-proof plate (403). The support arms (406) are hinged to the shell (1) and the cabinet door (3). Dampers (407) are fixedly connected to the edge and the middle of the outer surface of the first explosion-proof plate (401) and the second explosion-proof plate (403). The dampers (407) are fixedly connected to the shell (1) and the cabinet door (3).
2. The acetylene cylinder explosion-proof device as described in claim 1, characterized in that, A limiting groove (6) is provided in the middle of the inner bottom wall of the housing (1), and a silicone sleeve (7) is fixedly connected to the inner bottom wall of the limiting groove (6).
3. The acetylene cylinder explosion-proof device as described in claim 1, characterized in that, The fixing mechanism (2) includes a fixing plate (201) fixedly connected to the middle of the inner side of the housing (1). A fixing rod (202) is fixedly connected to one side of the front of the fixing plate (201). A clamping plate (203) is rotatably connected to the outer surface of the fixing rod (202). A rubber pad (204) is fixedly connected to the inner side of the clamping plate (203).
4. The acetylene cylinder explosion-proof device as described in claim 3, characterized in that, A card holder (205) is fixedly connected to the front side of the fixed plate (201) away from the fixed rod (202). A spring (206) is fixedly connected to the inner side of the card holder (205). A limit block (207) is fixedly connected to one end of the spring (206). The limit block (207) is engaged with the clamping plate (203).
5. The acetylene cylinder explosion-proof device as described in claim 4, characterized in that, A control rod (208) is fixedly connected to the middle of the outer surface of the limiting block (207). The control rod (208) passes through the card seat (205) and is slidably connected to it.
6. The acetylene cylinder explosion-proof device as described in claim 1, characterized in that, The locking mechanism (5) includes a support rod (501) fixedly connected to the surface of the cabinet door (3), and a cam (502) is rotatably connected to the outer surface of the support rod (501).
7. The acetylene cylinder explosion-proof device as described in claim 6, characterized in that, A limiting ring (503) is rotatably connected to one side of the outer surface of the cam (502). A locking block (504) is engaged on the inner side of the limiting ring (503). Two sets of cabinet doors (3) are provided. The locking block (504) is fixedly connected to one set of cabinet doors (3) away from the cam (502).
8. The acetylene cylinder explosion-proof device as described in claim 1, characterized in that, A connecting pipe (8) is fixedly connected to the middle of the inner top wall of the housing (1). The connecting pipe (8) penetrates the housing (1) and is fixedly connected to it. Both ends of the connecting pipe (8) are fixedly connected to joints (9).