Multi-scene compatible convenient replacement LED lamp module

CN224904777UActive Publication Date: 2026-10-27ZHONGSHAN FIAM LIGHTING CO LTD
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Patent Information

Application Number
CN202522604674.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-09
Publication Date
2026-10-27
Estimated Expiration
2035-12-09

AI Technical Summary

Technical Problem

[0004]本实用新型要解决的技术问题是适配性受限、维护成本高、安装操作繁琐、用电安全隐患以及散热效果不佳等问题

Benefits of technology

[0022]1、本方案通过可替换的外壳组件与LED子模组的灵活分布设计,能适配天镜灯、吊灯、壁灯等多种灯具类型。无需为不同灯具重新开发整套模组,仅需更换对应形状的铝框与透光罩,大幅提升了产品的场景覆盖能力。LED子模组的分散布局也能适配异形灯具的安装空间,打破了传统一体化模组的适配局限。

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Abstract

The utility model discloses a kind of multi-scene compatible convenient replacement LED lamps and lanterns module, including lamp shell subassembly, and the independent LED submodule, low voltage power supply unit and circuit connection structure of being arranged in lamp shell subassembly are set;Several the LED submodule is connected in parallel through circuit connection structure and forms light source component, each LED submodule can be dispersed according to the profile of lamp shell subassembly and is arranged according to preset topological rule, and the LED submodule is detachably connected with lamp shell subassembly through convenient installation structure;The low voltage power supply unit is electrically connected with light source component, for converting external commercial power into 24V / 36V extremely low safety voltage and power supply for LED submodule.The utility model relates to LED lighting technical field, and specifically is used to solve the problem of limited adaptability, high maintenance cost, complicated installation operation, electrical safety hazard and poor heat dissipation effect etc.
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Description

Technical Field

[0001] This utility model relates to the field of LED lighting technology, specifically to a convenient LED lighting module that is compatible with multiple scenarios. Background Technology

[0002] Current LED lamp module designs are generally large, integrated units, which can only fit lamp housings of fixed sizes and shapes. They cannot be flexibly adjusted to suit the installation space and shape requirements of different lamps, limiting application scenarios. In existing technologies, the lamps in these large modules are connected in series or centrally. If some lamps fail, the entire module must be replaced, resulting in significant material waste and high repair costs. Furthermore, the centralized installation of the entire module leads to concentrated heat accumulation during lamp operation, which cannot be quickly dissipated. Prolonged use can cause overheating and aging of the module, affecting its lifespan. From an installation and usage perspective, existing large modules are heavy, requiring considerable effort to install, and are difficult to disassemble by a single person, making installation cumbersome.

[0003] Even for lamps with some parallel light source modules, such as the LED hall lamp with a parallel light source module circuit disclosed in the utility model patent with publication number CN203215487U, the module is still a long strip centralized design, which cannot flexibly adapt to the housing of irregular lamps such as skylights and chandeliers, and there is also the problem of inconvenient installation. Utility Model Content

[0004] The technical problems to be solved by this utility model are limited compatibility, high maintenance costs, cumbersome installation and operation, potential electrical safety hazards, and poor heat dissipation.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0006] This utility model proposes a convenient replacement LED lighting module that is compatible with multiple scenarios, including a lamp housing assembly, and several independently set LED sub-modules, a low-voltage power supply unit and a circuit connection structure disposed within the lamp housing assembly.

[0007] Several LED sub-modules are connected in parallel through a circuit connection structure to form a light source assembly. Each LED sub-module can be distributed according to the outline of the lamp housing assembly and a preset topology rule. The LED sub-modules and the lamp housing assembly are detachably connected through a convenient installation structure.

[0008] The low-voltage power supply unit is electrically connected to the light source assembly and is used to convert external mains power into an extra-low safety voltage of 24V / 36V and power the LED sub-module.

[0009] Preferably, the lamp housing assembly includes a chassis, an aluminum frame, and an arc-shaped light-transmitting cover. The chassis is provided with a first mounting hole for fixing to the building roof and a second mounting hole adapted to the LED sub-module, which is used to support the LED sub-module and circuit connection structure. The aluminum frame is fixed to one end of the chassis, and the arc-shaped light-transmitting cover is sleeved on the outside of the aluminum frame. The arc-shaped light-transmitting cover is made of light-transmitting material and is used to perform secondary light distribution and diffusion of the emitted light from the LED sub-module.

[0010] Preferably, the first mounting hole is provided with a rubber nail and a self-tapping screw for fixing to the building roof surface, and the position of the second mounting hole corresponds to the preset topology rule for physical positioning of the LED sub-module. The LED sub-module is fixed to the second mounting hole by multiple washer screws.

[0011] Preferably, the convenient installation structure is a combination of a magnetic suction component and a thermally conductive adhesive layer. The magnetic suction component includes a permanent magnet fixed to the back of the LED sub-module and a metal adsorption component fixed to the second mounting hole. The thermally conductive adhesive layer is made of high-temperature resistant silicone and is disposed between the permanent magnet and the back of the LED sub-module, serving both as a fixation and auxiliary heat dissipation function.

[0012] Preferably, the number of LED sub-modules is 8 to 20, arranged in a ring array, matrix array, or irregular array with adaptive contours; each LED sub-module is an on-board structure, integrating 4 to 24 LED chips arranged in an array. Assuming the rated voltage of the LED chips is 6V, they are connected in series in 4 strings (adapted to 24V power supply) or 6 strings (adapted to 36V power supply) within a single LED sub-module.

[0013] Preferably, the LED chips within a single LED sub-module are connected in series to form a series branch that matches the 24V or 36V power supply voltage.

[0014] Preferably, the low-voltage power supply unit includes an AC-DC conversion circuit, which is adapted to 110V / 220V AC mains power input and outputs 24V / 36V constant voltage DC power, with a rated output power range of 30W to 100W.

[0015] Preferably, the circuit connection structure includes:

[0016] The circuit board has LED chips mounted on it, and corresponding input terminal IN and output terminal OUT are provided on it. The input and output terminals are used to realize the parallel electrical connection of each LED sub-module.

[0017] The drive control chip is mounted on the chassis and electrically connected to the circuit board and each LED sub-module. It is used to adjust the drive current or pulse width modulation signal of the LED chip.

[0018] The protection circuit is electrically connected to the drive control chip and the power input side, and includes at least filtering, voltage regulation and reverse connection protection components, such as resistor R1, capacitors C1-C2 and diode D1, to realize voltage regulation, filtering and reverse connection protection of the circuit.

[0019] Preferably, the drive control chip has multiple independent control channels, each channel being connected to one or more LED sub-modules to achieve grouped or independent dimming and color adjustment control of the LED sub-modules. Pins 2-7 of the drive control chip U1 are electrically connected to the control terminals of the LED chips, and pins 1 and 8 are electrically connected to the positive and negative terminals of the power supply, respectively, for realizing grouped control of the LED chips.

[0020] Preferably, it also includes a controller, which is communicatively connected to the low-voltage power supply unit and the circuit connection structure, and is used to send instructions to the drive control chip to realize the switching control, brightness adjustment and color temperature switching of the lamp module.

[0021] The present invention proposes a convenient LED lighting module that is compatible with multiple scenarios. The beneficial effects achieved by adopting the above structure are as follows:

[0022] 1. This solution, through its replaceable housing components and flexible distribution of LED sub-modules, can adapt to various lighting fixtures such as skylights, chandeliers, and wall lights. There's no need to redevelop an entire module for different lighting fixtures; only the aluminum frame and light-transmitting cover of the corresponding shape need to be replaced, significantly improving the product's scene coverage. The distributed layout of the LED sub-modules can also adapt to the installation space of irregularly shaped lighting fixtures, breaking the adaptation limitations of traditional integrated modules.

[0023] 2. This solution uses 24V / 36V extra-low voltage power supply, which can completely avoid the risk of high voltage electric shock and improve the safety performance of use, whether it is installation and commissioning, daily maintenance or long-term use.

[0024] 3. Based on the screw hole, a magnetic attraction combined with thermally conductive bonding installation structure is proposed, which is easy to disassemble, and the parallel connection method will not affect the normal lighting of other modules, reducing the trouble of maintenance.

[0025] 4. The distributed design of LED sub-modules avoids the concentrated accumulation of heat. Combined with the thermally conductive adhesive layer and the auxiliary heat dissipation of the aluminum frame, it effectively avoids the problems of light decay of LED beads and aging of the module caused by high temperature, thus extending the service life. Attached Figure Description

[0026] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0027] Figure 1 This is an exploded view of the overall structure of a conveniently replaceable LED lighting module that is compatible with multiple scenarios, as proposed in this application.

[0028] Figure 2 This is a schematic diagram showing the distribution of the LED sub-modules in this application;

[0029] Figure 3 This is a front view of the chassis in this application;

[0030] Figure 4 for Figure 3 A schematic diagram of the AA cross-sectional structure;

[0031] Figure 5 This is a schematic diagram of the chassis structure in this application;

[0032] Figure 6 This is a schematic diagram of the arc-shaped light-transmitting cover in this application;

[0033] Figure 7 for Figure 6 Schematic diagram of the BB cross-sectional structure;

[0034] Figure 8 This is a schematic diagram of the structure of the LED sub-module in this application;

[0035] Figure 9 This is a front view of the LED sub-module in this application;

[0036] Figure 10 A schematic diagram of the low-voltage power supply unit;

[0037] Figure 11 This is a schematic diagram of the circuit connection structure in this application.

[0038] Among them, 1. lamp housing assembly, 2. LED sub-module, 3. low-voltage power supply unit, and 4. circuit connection structure;

[0039] 11. Chassis; 12. Aluminum frame; 13. Curved light-transmitting cover;

[0040] 101. First mounting hole; 102. Second mounting hole;

[0041] 21. LED chips;

[0042] 41. Circuit board; 42. Drive control chip; 43. Controller;

[0043] 401, Input terminal; 402, Output terminal. Detailed Implementation

[0044] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0045] It should be noted that the terms “front,” “back,” “left,” “right,” “up,” and “down” used in the following description refer to the directions shown in the attached diagram, while the terms “inside” and “outside” refer to the directions toward or away from the geometric center of a specific component, respectively.

[0046] Example 1:

[0047] refer to Figures 1-4 As shown, this embodiment discloses a convenient replaceable LED lighting module compatible with multiple scenarios, including a lamp housing assembly 1, and several independently arranged LED sub-modules 2, a low-voltage power supply unit 3, and a circuit connection structure 4 disposed within the lamp housing assembly 1. The lamp housing assembly 1 includes a chassis 11, an aluminum frame 12, and an arc-shaped light-transmitting cover 13. The chassis 11 is provided with a first mounting hole 101 fixed to the roof surface of the building and a second mounting hole 102 adapted to the LED sub-modules 2, which is used to support the LED sub-modules 2 and the circuit connection structure 4. The aluminum frame 12 is fixed to one end of the chassis 11, and the arc-shaped light-transmitting cover 13 is sleeved on the outside of the aluminum frame 12.

[0048] like Figure 2 As shown, several LED sub-modules 2 are connected in parallel through a circuit connection structure 4 to form a light source assembly. Each LED sub-module 2 can be distributed according to the outline of the lamp housing assembly 1 and a preset topology rule. The LED sub-modules 2 and the lamp housing assembly 1 are detachably connected through a convenient installation structure.

[0049] like Figure 1 and Figure 5 As shown, the first mounting hole 101 is provided with a glue nail and a self-tapping screw for fixing to the building roof. The position of the second mounting hole 102 corresponds to the preset topology rule and is used to physically position the LED sub-module 2. The LED sub-module 2 is fixed to the second mounting hole 102 by a plurality of washer screws.

[0050] refer to Figure 6 and Figure 7 As shown, the arc-shaped light-transmitting cover 13 is set in an arc-shaped protrusion. The arc-shaped light-transmitting cover 13 is made of light-transmitting material and is used to perform secondary light distribution and diffusion of the emitted light from the LED sub-module 2.

[0051] like Figure 8 and Figure 9As shown, the number of LED sub-modules 2 is 8 to 20, arranged in a ring array, matrix array, or irregular array with adaptive contours. Each LED sub-module 2 is an onboard structure, integrating 4 to 24 LED chips 21 arranged in an array. The LED chips 21 within a single LED sub-module 2 are connected in series to form a series branch matching the 24V or 36V power supply voltage. Assuming the rated voltage of the LED chips 21 is 6V, they are connected in series in 4 strings (adapted to 24V power supply) or 6 strings (adapted to 36V power supply) within a single LED sub-module 2.

[0052] refer to Figure 8 , Figure 10 and Figure 11 As shown, the composition of the circuit connection structure 4 is disclosed. The low-voltage power supply unit 3 is electrically connected to the light source assembly and is used to convert the external mains power into a 24V / 36V extra-low safety voltage and power the LED sub-module 2.

[0053] The low-voltage power supply unit 3 includes an AC-DC conversion circuit, which is compatible with 110V / 220V AC mains power input and outputs 24V / 36V constant voltage DC power, with a rated output power range of 30W to 100W.

[0054] The circuit connection structure 4 includes:

[0055] The LED chip 21 is mounted on the circuit board 41, which is provided with corresponding input terminal IN interface and output terminal OUT interface. The input terminal and output terminal are used to realize the parallel electrical connection of each LED sub-module 2.

[0056] The drive control chip 42 is mounted on the chassis 11, electrically connected to the circuit board 41, and electrically connected to each LED sub-module 2, and is used to adjust the drive current or pulse width modulation signal of the LED chip 21.

[0057] The protection circuit, electrically connected to the drive control chip 42 and the power input side, includes at least filtering, voltage regulation, and reverse connection protection components, such as resistor R1, capacitors C1-C2, and diode D1, to achieve voltage regulation, filtering, and reverse connection protection for the circuit. Specifically, R1 is connected in parallel across the input terminal IN for overcurrent protection. Capacitors C1-C2 are connected in parallel to the input terminal IN for filtering and voltage regulation; diode D1 is connected in reverse parallel to the input terminal IN to prevent reverse power connection damage to the circuit.

[0058] The drive control chip 42(U1) has multiple independent control channels, each channel being connected to one or more LED sub-modules 2 to achieve grouped or independent dimming and color adjustment control of the LED sub-modules 2. Pins 2-7 of the drive control chip 42U1 are electrically connected to the control terminals of the LED chip 21, and pins 1 and 8 are electrically connected to the positive and negative terminals of the power supply, respectively, to achieve grouped control of the LED chip 21.

[0059] It also includes a controller 43, which is communicatively connected to the low-voltage power supply unit 3 and the circuit connection structure 4, and is used to send instructions to the drive control chip 42. In this embodiment, a wireless remote controller 43 can be used to communicate with the drive control chip 42 to realize the switching control, brightness adjustment and color temperature switching of the lamp module.

[0060] Example 2:

[0061] Based on Embodiment 1, this embodiment provides a convenient installation structure for the detachable connection between the chassis 11 and the LED sub-module.

[0062] The convenient installation structure is a combination of a magnetic component and a thermally conductive adhesive layer (not shown in the attached figure). The magnetic component includes a permanent magnet fixed to the back of the LED sub-module 2 and a metal adsorption component fixed to the second mounting hole 102. The thermally conductive adhesive layer is made of high-temperature resistant silicone and is located between the permanent magnet and the back of the LED sub-module 2, serving both as a fixation and auxiliary heat dissipation function.

[0063] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, material, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, material, or apparatus.

[0064] Unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0065] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A conveniently replaceable LED lighting module compatible with multiple scenarios, comprising a lamp housing assembly (1), characterized in that: The lamp housing assembly (1) contains several independently configured LED sub-modules (2), a low-voltage power supply unit (3), and a circuit connection structure (4); Several LED sub-modules (2) are connected in parallel through a circuit connection structure (4) to form a light source assembly. Each LED sub-module (2) can be distributed according to the outline of the lamp housing assembly (1) according to a preset topology rule. The LED sub-modules (2) and the lamp housing assembly (1) are detachably connected. The low-voltage power supply unit (3) is electrically connected to the light source assembly and is used to convert the external mains power into a 24V / 36V extra-low safety voltage and power the LED sub-module (2).

2. The conveniently replaceable LED lighting module compatible with multiple scenarios as described in claim 1, characterized in that: The lamp housing assembly (1) includes a chassis (11), an aluminum frame (12), and an arc-shaped light-transmitting cover (13). The chassis (11) is provided with a first mounting hole (101) fixed to the roof of the building and a second mounting hole (102) adapted to the LED sub-module (2). It is used to support the LED sub-module (2) and the circuit connection structure (4). The aluminum frame (12) is fixed to one end of the chassis (11). The arc-shaped light-transmitting cover (13) is sleeved on the outside of the aluminum frame (12). The arc-shaped light-transmitting cover (13) is made of light-transmitting material and is used to perform secondary light distribution and diffusion of the emitted light from the LED sub-module (2).

3. The conveniently replaceable LED lighting module compatible with multiple scenarios according to claim 2, characterized in that: The first mounting hole (101) is provided with a glue nail and a self-tapping screw for fixing to the building top surface. The position of the second mounting hole (102) corresponds to the preset topology rule and is used to physically position the LED sub-module (2). The LED sub-module (2) is fixed on the second mounting hole (102) by a plurality of washer screws.

4. The conveniently replaceable LED lighting module compatible with multiple scenarios according to claim 2, characterized in that: It also includes a convenient installation structure. The LED sub-module (2) and the lamp housing assembly (1) are detachably connected through the convenient installation structure. The convenient installation structure is a combination of a magnetic suction component and a thermally conductive adhesive layer. The magnetic suction component includes a permanent magnet fixed to the back of the LED sub-module (2) and a metal adsorption component fixed to the second mounting hole (102). The thermally conductive adhesive layer is made of high-temperature resistant silicone material and is disposed between the permanent magnet and the back of the LED sub-module (2), which has both fixing and auxiliary heat dissipation functions.

5. A conveniently replaceable LED lighting module compatible with multiple scenarios as described in claim 3 or 4, characterized in that: The number of LED sub-modules (2) is 8 to 20, arranged in the form of a ring array, a matrix array or an irregular array with an adaptive contour; each LED sub-module (2) is a board-mounted structure, on which 4 to 24 LED chips (21) are integrated in an array.

6. The conveniently replaceable LED lighting module compatible with multiple scenarios according to claim 5, characterized in that: The LED chips (21) in a single LED sub-module (2) are connected in series to form a series branch that matches the 24V or 36V power supply voltage.

7. A conveniently replaceable LED lighting module compatible with multiple scenarios as described in claim 6, characterized in that: The low-voltage power supply unit (3) includes an AC-DC conversion circuit, which is adapted to 110V / 220V AC mains power input and outputs 24V / 36V constant voltage DC power, with a rated output power range of 30W to 100W.

8. A convenient LED lighting module compatible with multiple scenarios as described in claim 7, characterized in that: The circuit connection structure (4) includes: The circuit board (41) and the LED chip (21) are mounted on the circuit board (41). The circuit board has corresponding input terminal (401) IN interface and output terminal (402) OUT interface. The input terminal (401) and output terminal (402) are used to realize the parallel electrical connection of each LED sub-module (2). The drive control chip (42) is mounted on the chassis (11), electrically connected to the circuit board (41), and electrically connected to each LED sub-module (2), and is used to adjust the drive current or pulse width modulation signal of the LED chip (21). The protection circuit is electrically connected to the drive control chip (42) and the power input side to realize the circuit's voltage regulation, filtering and reverse connection protection.

9. A conveniently replaceable LED lighting module compatible with multiple scenarios as described in claim 8, characterized in that: The drive control chip (42) has multiple independent control channels, each channel being connected to one or more LED sub-modules (2) to achieve grouped or independent dimming and color control of the LED sub-modules (2).

10. A conveniently replaceable LED lighting module compatible with multiple scenarios as described in claim 9, characterized in that: It also includes a controller (43), which is communicatively connected to the low-voltage power supply unit (3) and the circuit connection structure (4) to send instructions to the drive control chip (42) to realize the switching control, brightness adjustment and color temperature switching of the lamp module.

Citation Information

Patent Citations

  • LED (light-emitting diode) hall lamp with parallel light source module circuits

    CN203215487U