A searchlight for downhole inspection and maintenance

Abstract

The utility model belongs to the field of searchlight technology especially relates to a searchlight for underground overhaul and inspection, include: the lamp body, the fixed column is set up at the top of lamp body, its lateral wall is seted up with mounting hole and positioning hole, mounting hole penetrates the lateral wall of fixed column, positioning hole is connected with mounting hole, the installation storehouse is used to install signaler, its lateral wall is fixedly seted up with the rotary lever, the rotary lever rotation setting is in mounting hole, the connecting column is set up at the top of fixed column, its lateral wall upper end is provided with the male shaft, the fixed link is set up above the lamp body, its bottom end is fixedly seted up with the installation shell, compared with prior art, the utility model adjusts the installation storehouse angle of built -in signaler, adapts the signal transceiving demand of different inspection direction in pit, provides the quick positioning assembly foundation, avoids the component loose that the pit is tossed, vibrates and leads to, guarantees signaler stable work and searchlight overall structure reliability, while each component modular design is convenient for pit on -the -spot installation and overhaul.

Description

Technical Field

[0001] This utility model belongs to the field of searchlight technology, and in particular relates to a searchlight for underground maintenance and inspection. Background Technology

[0002] Downhole maintenance and inspection is a process of regularly and systematically checking downhole equipment, environment, and safety parameters. Its core purpose is to prevent accidents by proactively identifying potential hazards. Searchlights, as a key tool, provide high-intensity, long-distance, and explosion-proof lighting, solving the problem of visual obstacles in the dimly lit environment of the mine. This ensures that inspection personnel can clearly observe the equipment status and identify hazards, thereby ensuring operational safety and efficiency. In current downhole maintenance operations, searchlights are often provided on-site, and maintenance can be carried out simply by turning on the searchlights.

[0003] Chinese Patent Publication No. 202320694569.7 discloses an underground inspection and maintenance searchlight, relating to the field of searchlight technology. This underground inspection and maintenance searchlight includes a lamp body and a support frame installed at the lower end of the lamp body for support. The support frame is movably mounted on the lower surface of the lamp body. Auxiliary lighting units are arranged on both sides of the lamp body. After the lamp body is positioned as needed, the support frame corresponding to the lower end is rotated out according to the required lighting angle. The support frame can support the upper support rod, thereby fixing the lamp body at a suitable angle for convenient lighting operations. If the support angle needs to be adjusted, the adjusting threaded ring can be rotated to extend the internal second rod, allowing for the extension of the support rod and facilitating adjustment of the lamp body's tilt angle.

[0004] However, existing downhole searchlights have many technical shortcomings: Firstly, the fixed installation structure of the signal device makes it impossible to flexibly adjust the installation angle according to different inspection locations and signal coverage requirements underground, resulting in poor signal transmission and reception stability and easy signal blind spots. Secondly, the connection structure of the searchlight components is poorly designed and lacks a reliable positioning and locking mechanism. In the bumpy and vibrating environment underground, it is prone to loosening and displacement, which not only affects the normal operation of the signal device, but may also cause the components to fall off and cause safety hazards. Third, the component assembly process is cumbersome, lacks a quick pre-positioning structure, requires the use of multiple tools to complete the installation, and has poor operational convenience in the confined space of the well. In addition, the existing structure does not fully consider the installation and maintenance needs of the confined space downhole. The compact layout of components results in insufficient operating space for subsequent maintenance and angle adjustment, which significantly reduces operational efficiency.

[0005] In summary, there is an urgent need to develop a searchlight for underground maintenance and inspection that is flexible, stable, easy to assemble, and can ensure the stable operation of the signal device, in order to overcome the shortcomings of existing technologies. Utility Model Content

[0006] The purpose of this utility model is to address the aforementioned technical problems by providing a searchlight for underground maintenance and inspection, comprising: Lamp body; A fixing post is set on the top of the lamp body. Its side wall has a mounting hole and a positioning hole. The mounting hole penetrates the side wall of the fixing post, and the positioning hole communicates with the mounting hole. The installation compartment has a rotating rod fixedly installed on its side wall, and the rotating rod is rotatably installed in the installation hole. A connecting column is installed on top of the fixed column, and a protruding shaft is provided on the upper end of its side wall; A fixing rod is set above the lamp body, and a mounting shell is fixedly set at its bottom end. The bottom of the mounting shell has a through groove that matches the convex shaft. The mounting components are located on one side of the fixed column and are used to fix the position of the mounting chamber, mounting shell and connecting column.

[0007] Furthermore, a positioning groove is provided in the middle of the side wall of the rotating rod, and the positioning groove is distributed along the circumference of the rotating rod.

[0008] Furthermore, the side wall of the connecting column is provided with screw holes.

[0009] Furthermore, the mounting assembly includes a mounting plate, and a first screw is threadedly connected to the lower end of the side wall of the mounting plate, the first screw being adapted to a positioning hole.

[0010] Furthermore, a second screw is rotatably provided on the upper side wall of the mounting plate, and the second screw is adapted to a screw hole.

[0011] Furthermore, the side wall of the mounting housing is provided with a connection hole that matches the screw hole.

[0012] Furthermore, the through groove is L-shaped and is adapted to the convex shaft.

[0013] Furthermore, a connector is fixedly connected to the lower end of the side wall of the installation compartment.

[0014] Furthermore, the axes of the mounting hole and the positioning hole are perpendicular to each other.

[0015] Furthermore, an extension rod is fixedly connected to the top of the lamp body, and the fixing post is fixedly connected to the top of the extension rod.

[0016] Compared with existing technologies, the searchlight for well maintenance and inspection described in this utility model has the following advantages: The angle of the mounting chamber of the built-in signal can be adjusted by rotating the rod and mounting hole to adapt to the signal transmission and reception needs of different inspection positions downhole; the matching design of the convex shaft and through groove provides a quick positioning and assembly basis for the fixing rod and connecting column; the mounting components realize the stable locking of the mounting chamber, mounting shell and connecting column, avoiding the loosening of components due to downhole bumps and vibrations, ensuring the stable operation of the signal and the overall structural reliability of the searchlight, while the modular design of each component facilitates on-site installation and maintenance downhole. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a partially disassembled structural diagram of this utility model; Figure 3 This is a disassembled structural diagram of the mounting plate of this utility model; Figure 4 This is a structural diagram of the connecting column of this utility model; Figure 5 This is a structural diagram of the disassembled installation compartment of this utility model.

[0018] The markings in the diagram are as follows: 100. Lamp body; 110. Extension rod; 120. Fixing post; 121. Mounting hole; 122. Positioning hole; 130. Connecting post; 131. Protruding shaft; 132. Screw hole; 140. Rotating rod; 141. Positioning groove; 150. Mounting compartment; 151. Wiring terminal; 160. Mounting plate; 161. First screw; 162. Second screw; 200. Fixing rod; 210. Mounting shell; 220. Through groove; 230. Connecting hole. Detailed Implementation

[0019] The technical solutions of the embodiments of this application will be clearly described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application are within the scope of protection of this application.

[0020] It should be noted that all directional and positional terms used in this utility model, such as "up," "down," "left," "right," "front," "back," "vertical," "horizontal," "inner," "outer," "top," "lower," "lateral," "longitudinal," and "center," are only used to explain the relative positional relationships and connections between components in a specific state (as shown in the accompanying drawings). They are merely for the convenience of describing this utility model and do not require that this utility model be constructed and operated in a specific orientation; therefore, they should not be construed as limitations on this utility model. Furthermore, descriptions involving "first," "second," etc., in this utility model are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated.

[0021] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0022] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0023] like Figures 1-5 As shown, a searchlight for underground maintenance and inspection includes: Lamp body 100; A fixing post 120 is set on the top of the lamp body 100. Its side wall has a mounting hole 121 and a positioning hole 122. The mounting hole 121 penetrates the side wall of the fixing post 120, and the positioning hole 122 communicates with the mounting hole 121. The mounting compartment 150 is used to install a signal device to enable the signal transmission of the searchlight. A rotating rod 140 is fixedly installed on its side wall. The rotating rod 140 is rotatably installed in the mounting hole 121. Specifically, the mounting compartment 150 has an arc-shaped structure, which can reduce problems such as rainwater accumulation, animal nesting and gnawing, and debris residue. The signal device is used to receive or send a trigger signal to trigger the lamp body 100, thereby enabling the lamp body 100 to be turned on or off. The connecting column 130 is located on top of the fixed column 120, and a protruding shaft 131 is provided on the upper end of its side wall; A fixing rod 200 is set above the lamp body 100, and a mounting shell 210 is fixedly set at its bottom end. The bottom of the mounting shell 210 is provided with a through groove 220 that is adapted to the convex shaft 131. The mounting component is located on one side of the fixed column 120 and is used to fix the positions of the mounting chamber 150, the mounting shell 210 and the connecting column 130.

[0024] This application allows for flexible adjustment of the angle of the mounting chamber 150 of the built-in signaler through the rotational engagement of the rotating rod 140 and the mounting hole 121, adapting to the signal transmission and reception needs of different inspection locations downhole. The matching design of the convex shaft 131 and the through groove 220 provides a quick positioning and assembly basis for the fixed rod 200 and the connecting column 130. The mounting components ensure the stable locking of the mounting chamber 150, the mounting shell 210, and the connecting column 130, preventing downhole bumps and vibrations from causing the components to loosen, ensuring the stable operation of the signaler and the overall structural reliability of the searchlight. At the same time, the modular design of each component facilitates on-site installation and maintenance downhole.

[0025] In the example of this application, a positioning groove 141 is provided in the middle of the side wall of the rotating rod 140, and the positioning groove 141 is distributed along the circumference of the rotating rod 140.

[0026] As a preferred example of this utility model, the circumferentially distributed positioning grooves 141 provide a full-angle positioning reference for the rotating rod 140, enabling the rotating rod 140 to cooperate with the installation components at any adjustable angle to achieve angle locking of the installation chamber 150. This avoids the angle deviation of the installation chamber 150 caused by equipment vibration during underground inspection, ensuring that the signal receiver is always at the preset signal transmission and reception angle, improving signal transmission stability, and enhancing the controllability and accuracy of rotation adjustment.

[0027] In the example of this application, the side wall of the connecting post 130 is provided with a screw hole 132.

[0028] As a preferred example of this utility model, the screw hole 132 provides a standardized threaded connection point for the mounting component, making the connection between the mounting component and the connecting post 130 more stable and detachable. Compared with other connection methods, the threaded connection has good vibration resistance and is suitable for the complex bumpy environment downhole. At the same time, it provides a unified connection benchmark for the subsequent fixing of the mounting shell 210 and the connecting post 130, ensuring the consistency and compatibility of multi-component assembly and facilitating component replacement and maintenance.

[0029] In the example of this application, the mounting component includes a mounting plate 160, and a first screw 161 is threadedly connected to the lower end of the side wall of the mounting plate 160. The first screw 161 is adapted to the positioning hole 122. Specifically, an anti-slip layer is provided on the outer side of the positioning groove 141, and the anti-slip layer is made of rubber.

[0030] As a preferred example of this utility model, the matching and cooperation between the first screw 161 and the positioning hole 122 and the positioning groove 141 can realize the positioning and locking of the rotating rod 140, and directly fix the adjustment angle of the installation chamber 150. The design of the anti-slip layer increases the contact friction between the first screw 161 and the positioning groove 141, further improving the locking stability and preventing the screw from loosening and the angle of the installation chamber 150 from shifting due to downhole vibration.

[0031] In the example of this application, a second screw 162 is rotatably provided on the upper side wall of the mounting plate 160, and the second screw 162 is adapted to the screw hole 132.

[0032] As a preferred example of this utility model, the rotatable second screw 162 is adapted to the screw hole 132 to achieve a stable connection between the upper end of the mounting plate 160 and the connecting column 130. Together with the lower first screw 161, it forms a two-point fixing structure, which improves the fixing reliability of the mounting plate 160. The rotation setting allows the second screw 162 to be flexibly adjusted to adjust the screwing depth to adapt to different assembly gap requirements. At the same time, it facilitates installation and disassembly, reduces the operational difficulty of on-site maintenance in the well, and ensures the stable constraint effect of the installation components on each core component.

[0033] In the example of this application, the side wall of the mounting housing 210 is provided with a connection hole 230 that is adapted to the screw hole 132.

[0034] As a preferred example of this utility model, the matching of the connecting hole 230 and the screw hole 132 allows the mounting shell 210 and the connecting column 130 to be positioned and securely connected by fasteners (such as bolts), preventing relative shaking between the mounting shell 210 and the connecting column 130, ensuring the integrity of the connection between the fixing rod 200 and the lamp body 100, preventing the fixing rod 200 from loosening and falling off due to downhole vibration, and providing a co-fixing point for the mounting components, further enhancing the stability of the overall structure.

[0035] In the example of this application, the through groove 220 is L-shaped and is adapted to the convex shaft 131.

[0036] As a preferred example of this utility model, the L-shaped through groove 220 and the convex shaft 131 are adapted to achieve quick pre-fixation of the mounting shell 210 and the connecting column 130. The convex shaft 131 can be inserted along the straight section of the through groove 220 and then rotated into the transverse section to complete the limiting. Preliminary positioning can be achieved without the aid of tools, which simplifies the installation process and improves the efficiency of on-site assembly in the well. At the same time, the L-shaped structure can effectively prevent the convex shaft 131 from accidentally coming out, ensuring the safety of the connection.

[0037] In the example of this application, a connector 151 is fixedly connected to the lower end of the side wall of the installation compartment 150.

[0038] As a preferred example of this utility model, the fixed configuration of the connector 151 provides a standardized wiring interface for the signal device inside the installation compartment 150, facilitating the connection between the signal device and the power supply line of the lamp body 100 or the external communication line. The fixed connection of the connector 151 can prevent the connection from becoming loose or falling off due to pulling the line underground, ensuring the stability of signal transmission and power supply. At the same time, the standardized interface reduces the difficulty of wiring connection and facilitates the inspection and maintenance of the line during the inspection process. The underground signal device generates a preset signal (sound / light / electric signal) through the core circuit (such as oscillation circuit, amplification circuit), which is transmitted to the receiving end through the transmission module (wired cable or wireless radio frequency) to complete the functions of inspection positioning, alarm, communication, etc. It is suitable for the explosive environment and complex working conditions underground. It is a well-known technology and will not be described in detail here.

[0039] In the example of this application, the axes of the mounting hole 121 and the positioning hole 122 are perpendicular to each other.

[0040] As a preferred example of this utility model, the design of the mounting hole 121 being perpendicular to the axis of the positioning hole 122 ensures that the locking force of the first screw 161 on the rotating rod 140 is perpendicular to the axis of the rotating rod 140, forming an efficient radial positioning constraint and improving the stability of positioning and locking. Simultaneously, the vertical layout makes reasonable use of the internal space of the fixing column 120, avoids interference between the two holes, makes the structure of the fixing column 120 more compact, adapts to the limited installation space downhole, and facilitates processing and manufacturing.

[0041] In the example of this application, an extension rod 110 is fixedly connected to the top of the lamp body 100, and a fixing post 120 is fixedly connected to the top of the extension rod 110.

[0042] As a preferred example of this utility model, the extension rod 110 raises the installation height of the fixing column 120 and subsequent components, preventing the heat generated by the lamp body 100 during operation from being directly transferred to the signal device inside the installation chamber 150, thus ensuring the signal device operates stably at a suitable temperature. Simultaneously, the increased installation height provides ample operating space for the assembly and adjustment of the installation chamber 150 and installation components, facilitating component installation, angle adjustment, and maintenance by downhole inspection personnel, thereby improving operational convenience.

[0043] The embodiments of this application have been described above with reference to the accompanying drawings. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. This application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of this application.

Claims

1. A searchlight for underground maintenance and inspection, characterized in that, include: Lamp body (100); A fixing post (120) is set on the top of the lamp body (100), and its side wall is provided with a mounting hole (121) and a positioning hole (122). The mounting hole (121) penetrates the side wall of the fixing post (120), and the positioning hole (122) communicates with the mounting hole (121). The mounting compartment (150) has a rotating rod (140) fixedly installed on its side wall. The rotating rod (140) is rotatably installed in the mounting hole (121). The mounting compartment (150) is used to house a signal device. A connecting column (130) is set on top of a fixed column (120), and a convex shaft (131) is provided on the upper end of its side wall. A fixing rod (200) is set above the lamp body (100), and a mounting shell (210) is fixedly set at its bottom end. The bottom of the mounting shell (210) is provided with a through groove (220) that is adapted to the convex shaft (131). The mounting components are set on one side of the fixed column (120) for fixing the positions of the mounting chamber (150), the mounting shell (210) and the connecting column (130).

2. The searchlight for underground maintenance and inspection according to claim 1, characterized in that, A positioning groove (141) is provided in the middle of the side wall of the rotating rod (140), and the positioning groove (141) is distributed along the circumference of the rotating rod (140).

3. A searchlight for underground maintenance and inspection according to claim 2, characterized in that, The side wall of the connecting column (130) is provided with a screw hole (132).

4. A searchlight for underground maintenance and inspection according to claim 3, characterized in that, The mounting assembly includes a mounting plate (160), the lower end of the side wall of which is threaded with a first screw (161), the first screw (161) being adapted to a positioning hole (122).

5. A searchlight for underground maintenance and inspection according to claim 4, characterized in that, The upper side wall of the mounting plate (160) is rotatably provided with a second screw (162), which is adapted to the screw hole (132).

6. A searchlight for underground maintenance and inspection according to claim 5, characterized in that, The side wall of the mounting housing (210) is provided with a connection hole (230) that is adapted to the screw hole (132).

7. A searchlight for underground maintenance and inspection according to claim 1, characterized in that, The through groove (220) is L-shaped and is adapted to the convex shaft (131).

8. A searchlight for underground maintenance and inspection according to claim 1, characterized in that, A connector (151) is fixedly connected to the lower end of the side wall of the installation compartment (150).

9. A searchlight for underground maintenance and inspection according to claim 1, characterized in that, The axes of the mounting hole (121) and the positioning hole (122) are perpendicular to each other.

10. A searchlight for underground maintenance and inspection according to claim 1, characterized in that, An extension rod (110) is fixedly connected to the top of the lamp body (100), and a fixing post (120) is fixedly connected to the top of the extension rod (110).

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