Air conditioner remote controller production line body centralized humidification tooling

Abstract

The application relates to the technical field of remote controller production, and discloses a tooling device for centralized humidification of an air conditioner remote controller production line body, which comprises a humidifier, the humidifier is electrically connected with a control box, the humidifier is arranged on one side of a flow line device, and the output end of the humidifier is connected with a first humidifying pipe and a second humidifying pipe; the first humidifying pipe is arranged above the flow line device through support rods arranged at the two ends of the flow line device, a plurality of humidifying exhaust holes are formed in the first humidifying pipe; the output end of the second humidifying pipe is embedded in water-absorbing material, and the water-absorbing material is fixed above a conveying belt in the flow line device through a pressing assembly; the humidifier is integrated with the flow line device, the first humidifying pipe and the second humidifying pipe are used, the LCD screen on the flow line device can be humidified through the humidifying exhaust holes, the differentiated humidity requirements of key stations such as assembly and testing can be met, and the whole process is more efficient.

Description

Technical Field

[0001] This application relates to the technical field of remote control manufacturing, and more particularly to a tooling device for centralized humidification in an air conditioner remote control production line. Background Technology

[0002] In current electronic manufacturing production lines, the manual assembly of LCD screens suffers from display defects due to dust adhering to the environment. Traditional cleanrooms are costly and cannot completely solve this problem. Meanwhile, functional testing of products such as remote controls has strict requirements for temperature and humidity, but existing workshop environmental control systems are unable to achieve precise local adjustments, resulting in insufficient test stability.

[0003] In addition, static electricity accumulation in low humidity environments can easily damage sensitive electronic components, and conventional anti-static measures have limitations. Existing technologies generally adopt a whole-area humidification method, such as using a steam humidifier (electrode type / electric heating type) to generate steam by heating water, which is then diffused into the workshop through air conditioning ducts. However, this humidification method is inefficient, energy-intensive, and cannot meet the differentiated humidity requirements of key workstations such as assembly and testing. Therefore, there is an urgent need for a tooling device for centralized humidification in the production line of air conditioner remote controls to solve the above problems.

[0004] The above content is only used to help understand the technical solution of this application and does not represent an admission that the above content is prior art. Utility Model Content

[0005] The main purpose of this application is to provide a tooling device for centralized humidification in an air conditioner remote control production line, which solves the problem that existing humidification methods cannot meet the requirements of manual assembly of LCD screens in production line equipment.

[0006] To achieve the above objectives, this application provides a tooling device for centralized humidification of an air conditioner remote control production line, including a humidifier, which is electrically connected to a control box. The humidifier is located on one side of the production line equipment, and the output end of the humidifier is connected to a first humidification pipe and a second humidification pipe. The first humidification pipe is installed above the production line equipment via support rods at both ends of the production line equipment, and the first humidification pipe has multiple humidification and exhaust holes. The output end of the second humidifying tube is embedded in the absorbent material, which is fixed above the conveyor belt in the production line equipment by a clamping assembly.

[0007] As a preferred embodiment of this application, it also includes thermal insulation cotton, and the outer wall of the first humidifying pipe is covered with multiple sections of the thermal insulation cotton, which are equidistantly arranged with the humidifying exhaust holes as the intervals.

[0008] As a preferred embodiment of this application, it further includes a control valve and an atomizing nozzle. The atomizing nozzle is connected to the plurality of humidifying exhaust holes, and the atomizing nozzle is provided with a control valve. The control valve is signal-connected to the control box.

[0009] As a preferred embodiment of this application, the clamping assembly includes a first guide rod, a pressure plate, a spring, and a clamping assembly. The first guide rod is connected to the profile frame on the assembly line equipment. The pressure plate is slidably disposed on the first guide rod. The spring is disposed between the pressure plate and the profile frame. The pressure plate is clamped to the clamping assembly.

[0010] As a preferred embodiment of this application, the clamping assembly includes a second guide rod, wedge blocks, a connecting plate, and a pull rod. The production line equipment is provided with the second guide rod, the connecting plate is slidably connected to the guide rod, the wedge blocks are provided at both ends of the connecting plate, and the pull rod is provided above the wedge blocks.

[0011] As a preferred embodiment of this application, it also includes a three-way pipe, the output end of the humidifier is connected to the inlet of the three-way pipe, the two outlets of the three-way pipe are respectively connected to the second humidification pipe and the hose, and the other end of the hose is connected to the first humidification pipe through a water pipe connector.

[0012] As a preferred embodiment of this application, it also includes a limiting plate, which is provided at one end of the production line equipment, and the limiting plate is used to limit the water-absorbing material.

[0013] As a preferred embodiment of this application, the absorbent material is any one of towel, sponge, non-woven fabric, or absorbent cotton.

[0014] As a preferred embodiment of this application, the humidifier is a dual-exhaust humidifier.

[0015] As a preferred embodiment of this application, the support rod is a height-adjustable lifting rod.

[0016] This application provides a tooling device for centralized humidification of an air conditioner remote control production line. This application achieves humidification during the LCD screen assembly process by using a humidifier in conjunction with a first humidification pipe and a second humidification pipe. Under the action of the humidifier, the first humidification pipe humidifies the LCD screens on the production line equipment through the humidification exhaust port, meeting the differentiated humidity requirements of key workstations such as assembly and testing. The second humidification pipe is embedded in absorbent material, preventing excessive water output and ensuring uniform water distribution. The absorbent material also automatically humidifies and cleans the conveyor belt in the production line equipment. With these features, only one humidifier is needed to meet the humidification needs of an entire production line, resulting in better overall humidification and greater space savings. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of a tooling device for centralized humidification of an air conditioner remote control production line according to an embodiment of this application; Figure 2 This is a schematic diagram of the first part of the centralized humidification structure of an air conditioner remote control production line in one embodiment of this application; Figure 3 This is a schematic diagram of the second part of the centralized humidification structure of an air conditioner remote control production line in one embodiment of this application; Figure 4 This is a schematic diagram of the structure of a centralized pressing assembly for an air conditioner remote control production line according to one embodiment of this application; Figure 5 This is a schematic diagram of the structure of a centralized clamping assembly for an air conditioner remote control production line according to one embodiment of this application.

[0018] Explanation of reference numerals in the attached figures: 1. Humidifier; 2. First humidifier pipe; 3. Second humidifier pipe; 4. Support rod; 5. Humidifier exhaust port; 6. Water-absorbing material; 7. Pressing assembly; 8. Thermal insulation cotton; 9. Limiting plate; 10. Production line equipment; 71. First guide rod; 72. Pressure plate; 73. Spring; 74. Clamping assembly; 741. Second guide rod; 742. Wedge block; 743. Connecting plate; 744. Pull rod. Detailed Implementation

[0019] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this application, and should not be construed as limiting this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0020] Furthermore, descriptions using terms such as "first" and "second" in this application are for descriptive purposes only (e.g., to distinguish identical or similar elements) and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, features defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, technical solutions from different embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. If a combination of technical solutions is contradictory or impossible to implement, such a combination should be considered nonexistent and not within the scope of protection claimed in this application.

[0021] Please refer to Figure 1 , Figure 2 , Figure 3 In one embodiment, a tooling device for centralized humidification of an air conditioner remote control production line includes a humidifier 1, which is electrically connected to a control box. The humidifier 1 is located on one side of the production line equipment 10, and the output end of the humidifier 1 is connected to a first humidification pipe 2 and a second humidification pipe 3. The first humidifying pipe 2 is set above the assembly line equipment 10 via the support rods 4 at both ends of the assembly line equipment 10. The first humidifying pipe 2 has multiple humidifying and exhaust holes 5. The output end of the second humidification pipe 3 is embedded in the water-absorbing material 6, and the water-absorbing material 6 is fixed above the conveyor belt in the production line equipment 10 by the pressing component 7.

[0022] Specifically, the absorbent material 6 is any one of towel, sponge, non-woven fabric, or absorbent cotton. In this embodiment, a towel is preferred. The towel is placed on the assembly line equipment 10, and the two ends of the towel are fixed by the clamping component 7. The water outlet of the second humidifying pipe 3 is buried in the towel. The water absorption and dripping of the towel are used to control the water volume of the second humidifying pipe 3 and to clean and humidify the conveyor belt. Preferably, the humidifier 1 used in this embodiment is a dual-exhaust humidifier, specifically the existing WW-2T or CAREL humiSonic-duo; it can be understood that there are employees working on both sides of the production line equipment 10, and by setting up a dual-exhaust humidifier 1, with two first humidification pipes 2 and two second humidification pipes 3, uniform humidification can be ensured. In the actual humidification process, the water tank of the humidifier is connected to the atomizing plate through the water circuit. The atomizing plate vibrates at high frequency under the drive of the PWM signal of the control motherboard, breaking the liquid water into micron-sized water mist. The generated water mist flows out along the first humidification pipe 2 and the second humidification pipe 3, and is accelerated to diffuse by the airflow of the fan assembly. By setting multiple humidification exhaust holes 5 on the first humidification pipe 2, uniform humidification of the production line equipment 10 can be achieved, reducing surface dust particles during LCD assembly, reducing the generation of defective products, and meeting the differentiated humidity requirements of key workstations such as assembly and testing. Furthermore, the length of the first humidifying pipe 2 extends from one end of the assembly line equipment to the other end. In this way, in practical applications, it is not necessary to place humidifiers in multiple locations, which facilitates overall management and maintenance. The water outlet of the second humidifying pipe 3 is embedded in the water-absorbing material 6, which enables automatic cleaning and humidification of the conveyor belt in the assembly line equipment 10, ensuring that the side of the product in contact with the conveyor belt is relatively clean, while reducing the damage of static electricity to the electronic components of the product.

[0023] Meanwhile, the built-in water level sensor of the humidifier 1 can monitor the water volume in real time and feed it back to the control board to trigger water shortage protection; the humidity sensor transmits environmental data back to the main board, and dynamically adjusts the power of the atomizing plate and the fan speed through the PID algorithm to achieve closed-loop control; users can set parameters through the mist volume adjustment display, and the main board displays the operating status synchronously.

[0024] Specifically, please refer to Figure 1 , Figure 2 Based on the above embodiments, it also includes thermal insulation cotton 8. The outer wall of the first humidification pipe 2 is covered with multiple sections of thermal insulation cotton 8, which are equidistantly arranged with the humidification and exhaust holes 5 as intervals.

[0025] It is understandable that by setting the insulation cotton 8, it can play a role in heat preservation, prevent the atomized gas from condensing into water droplets, and avoid condensation dripping and contaminating the remote control.

[0026] Specifically, based on the above embodiments, it also includes a control valve (not shown in the figure) and an atomizing nozzle (not shown in the figure). Multiple humidifying exhaust holes 5 are connected to atomizing nozzles, and a control valve is provided on the atomizing nozzle. The control valve is signal connected to the control box.

[0027] It is understandable that the atomizing nozzle is connected to the humidification exhaust port 5 through the installation interface and sealing ring, etc. By setting a control valve on the atomizing nozzle, the flow rate of the atomizing nozzle can be adjusted to control the intensity of the humidification effect, and the flow rate can be adjusted according to actual needs.

[0028] Specifically, please refer to Figure 3 , Figure 4 Based on the above embodiments, a limiting plate 9 is also included. A limiting plate 9 is provided at one end of the assembly line equipment 10. The limiting plate 9 is used to limit the water-absorbing material 6.

[0029] It is understandable that by setting the limit plate 9, the water-absorbing material 6 can be quickly positioned during installation.

[0030] Specifically, please refer to Figure 3 , Figure 4 , Figure 5 Based on the above embodiments, the clamping assembly 7 includes a first guide rod 71, a pressure plate 72, a spring 73, and a clamping assembly 74. The first guide rod 71 is connected to the profile frame on the assembly line equipment 10. The pressure plate 72 is slidably disposed on the first guide rod 71. The spring 73 is disposed between the pressure plate 72 and the profile frame. The pressure plate 72 is clamped and connected to the clamping assembly 74.

[0031] Further, please refer to Figure 3 , Figure 5In this embodiment, the clamping assembly 74 includes a second guide rod 741, a wedge block 742, a connecting plate 743, and a pull rod 744. The assembly line equipment 10 is provided with a second guide rod 741, and a connecting plate 743 is slidably connected to the guide rod. Wedge blocks 742 are provided at both ends of the connecting plate 743, and a pull rod 744 is provided above the wedge blocks 742.

[0032] It is understood that when the spring 73 is in its normal state, that is, when the pressure plate 72 is not in contact with the surface of the absorbent material 6, the upper surface of the pressure plate 72 is not higher than the inclined part of the wedge block 742. When the wedge block 742 is manually pushed, the inclined surface of the wedge block 742 is used to press the surface of the pressure plate 72, causing the pressure plate 72 to move closer to the absorbent material 6. At this time, the spring 73 is compressed. Then, the pull rod 744 is used to push the wedge block 742 to move until the connecting plate 743 contacts the limit block and can no longer move. At this time, the lower surface of the wedge block 742 contacts the upper surface of the pressure plate 72, realizing the downward pressing action of the pressure plate 72, and also realizing the fixation of the absorbent material 6. When unlocking, it is only necessary to pull the push rod in the opposite direction until the lower surface of the wedge block 742 no longer contacts the upper surface of the pressure plate 72. The pressure plate 72 is reset under the action of the spring 73, releasing the pressure on the absorbent material 6.

[0033] Specifically, based on the above embodiments, a three-way pipe is also included. The output end of the humidifier 1 is connected to the inlet of the three-way pipe, and the two outlets of the three-way pipe are respectively connected to the second humidifying pipe 3 and the hose. The other end of the hose is connected to the first humidifying pipe 2 through a water pipe connector.

[0034] It is understandable that the humidified airflow output by the humidifier 1 is divided into two paths (first humidification pipe 2 and second humidification pipe 3) through the three-way pipe to achieve two humidification modes. The setting of the hose allows the first humidification pipe 2 to flexibly adjust its height and position above the flow line to ensure that the mist accurately covers the LCD screen area.

[0035] Specifically, based on the above embodiment, the support rod 4 is a height-adjustable lifting rod (not shown in the figure).

[0036] It is understandable that the structure of the support rod 4 can achieve the lifting effect by combining an electric push rod and a mounting rod. Specifically, the output end of the electric push rod is connected to a mounting sleeve, which is set on the first humidifying pipe. The bottom of the electric push rod is connected to the mounting rod through a mounting seat, and the mounting rod is connected to the fixed end of the production line equipment. By controlling the lifting of the electric push rod, the height of the first humidifying pipe 2 can be adjusted. Alternatively, it can be composed of multiple coaxial telescopic rods with bolt adjustment, and the height can be adjusted by tightening and loosening the bolts. By setting the support rod 4 to be height adjustable, the height between the first humidifying pipe 2 and the production line equipment 10 can be adjusted, thereby achieving different humidification effects.

[0037] It should be noted that, in this document, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, apparatus, article, or method that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, apparatus, article, or method. Unless otherwise specified, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, apparatus, article, or method that includes that element.

[0038] The above description is only a preferred embodiment of this application and does not limit the patent scope of this application. Any equivalent structural or procedural changes made based on the content of this application's specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this application.

Claims

1. A tooling device for centralized humidification in an air conditioner remote control production line, characterized in that, The device includes a humidifier, which is electrically connected to a control box. The humidifier is located on one side of the production line equipment, and its output end is connected to a first humidification pipe and a second humidification pipe. The first humidification pipe is installed above the production line equipment via support rods at both ends of the production line equipment, and the first humidification pipe has multiple humidification and exhaust holes. The output end of the second humidifying tube is embedded in the absorbent material, which is fixed above the conveyor belt in the production line equipment by a clamping assembly.

2. The tooling equipment for centralized humidification of an air conditioner remote control production line according to claim 1, characterized in that, It also includes thermal insulation cotton, and the outer wall of the first humidifying tube is covered with multiple sections of the thermal insulation cotton, which are equidistantly arranged with the humidifying exhaust holes as the intervals.

3. The tooling equipment for centralized humidification of an air conditioner remote control production line according to claim 2, characterized in that, It also includes a control valve and an atomizing nozzle. The atomizing nozzle is connected to multiple humidifying exhaust holes. The atomizing nozzle is equipped with a control valve, which is signal-connected to the control box.

4. The tooling equipment for centralized humidification of an air conditioner remote control production line according to claim 1, characterized in that, The clamping assembly includes a first guide rod, a pressure plate, a spring, and a clamping assembly. The first guide rod is connected to the profile frame on the assembly line equipment. The pressure plate is slidably disposed on the first guide rod. The spring is disposed between the pressure plate and the profile frame. The pressure plate is clamped to the clamping assembly.

5. The tooling equipment for centralized humidification of an air conditioner remote control production line according to claim 4, characterized in that, The clamping assembly includes a second guide rod, wedge blocks, a connecting plate, and a pull rod. The production line equipment is provided with the second guide rod, the connecting plate is slidably connected to the guide rod, the wedge blocks are provided at both ends of the connecting plate, and the pull rod is provided above the wedge blocks.

6. The tooling equipment for centralized humidification of an air conditioner remote control production line according to claim 1, characterized in that, It also includes a three-way pipe, the output end of the humidifier is connected to the inlet of the three-way pipe, the two outlets of the three-way pipe are respectively connected to the second humidification pipe and the hose, and the other end of the hose is connected to the first humidification pipe through a water pipe connector.

7. The tooling equipment for centralized humidification of an air conditioner remote control production line according to claim 1, characterized in that, It also includes a limiting plate, which is provided at one end of the production line equipment. The limiting plate is used to limit the water-absorbing material.

8. The tooling equipment for centralized humidification of an air conditioner remote control production line according to claim 1, characterized in that, The absorbent material is any one of towel, sponge, non-woven fabric, or absorbent cotton.

9. The tooling equipment for centralized humidification of an air conditioner remote control production line according to claim 1, characterized in that, The humidifier is a dual-exhaust humidifier.

10. The tooling equipment for centralized humidification of an air conditioner remote control production line according to claim 1, characterized in that, The support rod is a height-adjustable lifting rod.

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