New energy vehicle dual ntc structure water ptc heater
Patent Information
- Application Number
- CN202522401794.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-12
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-12
AI Technical Summary
[0003]但现有水PTC加热器在与车辆进行装配时,需将水PTC加热器的进出水口一和进出水口二分别与车辆上的进出口进行对应装配,存在不匹配导致的安装误差,人工干预高,降低了生产效率
[0013]通过在铝水道件位于进出水口一和进出水口二处对称地设置两个NTC温度传感器,从而实现进出口无差别使用方式,使得车辆上进出口装配互换式也不影响温度采集和控制。
Smart Images

Figure CN224905287U_ABST
Abstract
Description
Technical Field
[0001] This utility model is a dual-NTC structure water PTC heater for new energy vehicles, belonging to the technical field of water PTC heaters. Background Technology
[0002] Existing PTC water heating elements consist of a metal casing housing a PTC heating unit, which is connected to an external power source via a power cord. When needed, the PTC water heating element is placed in the water to be heated, and then the water is heated by the power supply.
[0003] However, when assembling existing water PTC heaters with vehicles, the inlet and outlet ports 1 and 2 of the water PTC heaters need to be matched with the inlets and outlets on the vehicle, which results in installation errors due to mismatch, high manual intervention, and reduced production efficiency. Utility Model Content
[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a dual-NTC structure water PTC heater for new energy vehicles.
[0005] To achieve the above objectives, this utility model is implemented through the following technical solution:
[0006] A dual-NTC structure PTC water heater for new energy vehicles includes an aluminum water channel component, an aluminum water tank at the bottom of the aluminum water channel component, a PTC compartment sealing cover at the top of the aluminum water channel component, and a controller compartment sealing cover on one side of the aluminum water channel component and the aluminum water tank.
[0007] A high-voltage socket and a low-voltage socket are respectively provided on one side of the controller compartment sealing cover and above the PTC compartment sealing cover;
[0008] The aluminum water channel component is provided with an inlet and an outlet 1 and an inlet and an outlet 2 on one side, respectively. NTC temperature sensors are symmetrically arranged inside the aluminum water channel component and located at the inlet and outlet 1 and the inlet and outlet 2.
[0009] Preferably, a sealing ring is provided between the aluminum water channel component and the aluminum water tank, and they are connected by bolts.
[0010] Preferably, the controller compartment is equipped with a controller inside the sealed cover, and the controller is provided with a plastic insulating component.
[0011] Preferably, the aluminum water channel component is provided with a PTC heating element, and the top of the PTC heating element is connected to a manifold.
[0012] The beneficial effects of this utility model are:
[0013] By symmetrically installing two NTC temperature sensors at the inlet and outlet ports 1 and 2 on the aluminum water channel component, an indiscriminate use method for the inlet and outlet can be achieved, so that the interchangeable installation of the inlet and outlet on the vehicle does not affect temperature acquisition and control. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the structure of a dual-NTC structure water PTC heater for new energy vehicles according to this utility model;
[0016] Figure 2 This is an exploded view of a dual-NTC structure water PTC heater for new energy vehicles according to this utility model;
[0017] Figure 3 This is a schematic diagram of the NTC temperature sensor in a dual-NTC structure water PTC heater for new energy vehicles according to this utility model;
[0018] Figure 4 This is a bottom view of the aluminum water channel component in a dual-NTC structure water PTC heater for new energy vehicles according to this utility model.
[0019] In the diagram: 1. Aluminum water channel component; 2. Aluminum water tank; 3. PTC compartment sealing cover; 4. Controller compartment sealing cover; 5. High-voltage socket; 6. Low-voltage socket; 7. PTC heating element; 8. Busbar; 9. Controller; 10. Plastic insulation component; 11. Inlet / outlet one; 12. Inlet / outlet two; 13. NTC temperature sensor. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figure 1-4This utility model provides a technical solution for a dual NTC structure water PTC heater for new energy vehicles, including an aluminum water channel component 1, an aluminum water tank 2 at the bottom of the aluminum water channel component 1, a PTC compartment sealing cover 3 at the top of the aluminum water channel component 1, and a controller compartment sealing cover 4 on one side of the aluminum water channel component 1 and the aluminum water tank 2.
[0022] A high-voltage socket 5 and a low-voltage socket 6 are respectively provided on one side of the controller compartment sealing cover 4 and above the PTC compartment sealing cover 3;
[0023] The aluminum water channel component 1 is provided with an inlet / outlet 11 and an inlet / outlet 2 12 on one side, and NTC temperature sensors 13 are symmetrically arranged inside the aluminum water channel component 1 and located at the inlet / outlet 11 and the inlet / outlet 2 12.
[0024] Please see Figure 1-4 A sealing ring is provided between the aluminum water channel component 1 and the aluminum water tank 2, and they are connected by bolts. A controller 9 is provided inside the controller compartment sealing cover 4. A plastic insulating component 10 is provided on the controller 9. A PTC heating element 7 is provided inside the aluminum water channel component 1. A manifold 8 is connected to the top of the PTC heating element 7.
[0025] During use, the two NTC temperature sensors 13 can detect the temperature of inlet / outlet 11 and inlet / outlet 2 12 in real time, thus enabling the inlet and outlet to be used interchangeably without affecting temperature acquisition and control.
[0026] Although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A dual-NTC structure water PTC heater for new energy vehicles, characterized in that, It includes an aluminum water channel component (1), an aluminum water tank (2) at the bottom of the aluminum water channel component (1), a PTC compartment sealing cover (3) at the top of the aluminum water channel component (1), and a controller compartment sealing cover (4) on one side of the aluminum water channel component (1) and the aluminum water tank (2). A high-voltage socket (5) and a low-voltage socket (6) are respectively provided on one side of the controller compartment sealing cover (4) and above the PTC compartment sealing cover (3); The aluminum water channel component (1) has an inlet / outlet 1 (11) and an inlet / outlet 2 (12) on one side, and NTC temperature sensors (13) are symmetrically arranged inside the aluminum water channel component (1) and at the inlet / outlet 1 (11) and the inlet / outlet 2 (12).
2. A dual-NTC structure water PTC heater for new energy vehicles according to claim 1, characterized in that, A sealing ring is provided between the aluminum water channel component (1) and the aluminum water tank (2), and they are connected by bolts.
3. A dual-NTC structure water PTC heater for new energy vehicles according to claim 2, characterized in that, The controller compartment sealing cover (4) contains a controller (9), and the controller (9) is provided with a plastic insulating part (10).
4. A dual-NTC structure water PTC heater for new energy vehicles according to claim 3, characterized in that, The aluminum water channel component (1) is provided with a PTC heating element (7), and a manifold (8) is connected to the top of the PTC heating element (7).