Energy-saving five-stage spray cooling device

CN224905500UActive Publication Date: 2026-10-27GUANGZHOU EASTROC BEVERAGE
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Patent Information

Application Number
CN202522266415.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-27
Publication Date
2026-10-27
Estimated Expiration
2035-10-27

AI Technical Summary

Technical Problem

[0003]为解决现有技术中的问题,本实用新型提供一种节能型五段式喷淋冷却装置,通过在节能型五段式喷淋冷却装置中设置互相配合的喷淋隧道进水口、一段喷淋模块、二段喷淋模块、三段喷淋模块、四段喷淋模块、五段喷淋模块、喷淋隧道出水口,能够在实现6个喷淋头出水的情况下将循环泵的数量降低至3台,进而提升喷淋水热能利用率,解决了现有技术中常规的五段式喷淋冷却设备管路结构较为复杂、维护保养困难、能源损耗率较大的问题

Benefits of technology

[0010]与现有技术相比,本实用新型的有益效果是:本实用新型提供一种节能型五段式喷淋冷却装置,通过在节能型五段式喷淋冷却装置中设置互相配合的喷淋隧道进水口、一段喷淋模块、二段喷淋模块、三段喷淋模块、四段喷淋模块、五段喷淋模块、喷淋隧道出水口,循环泵和塔水换热器能够调整一段喷淋模块的喷淋头、二段喷淋模块的喷淋头、三段喷淋模块的喷淋头、四段喷淋模块的喷淋头、五段喷淋模块的喷淋头、喷淋隧道出水口的出水温度和出水压力,能够在实现6个喷淋头出水的情况下将循环泵的数量降低至3台,控制阀门能够实现各段水量和水温的有效控制,进而提升喷淋水热能利用率,简化设备维护保养难度,降低生产成本,解决了现有技术中常规的五段式喷淋冷却设备管路结构较为复杂、维护保养困难、能源损耗率较大的问题。

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Abstract

The utility model provides an energy -saving five -section type spray cooling device belongs to water recovery technical field, the utility model discloses a section spray module, two section spray module, three section spray module, four section spray module, five section spray module all are equipped with the spray head and the recovery water tank who cooperates with each other in, a section spray module and two section spray module are linked through the pipeline, and the pipeline between a section spray module and two section spray module is equipped with circulating pump and tower water heat exchanger, three section spray module and four section spray module are linked through the pipeline, and the pipeline between three section spray module and four section spray module is also equipped with circulating pump and tower water heat exchanger, four section spray module and five section spray module are linked through the pipeline, and the pipeline between four section spray module and five section spray module is also equipped with circulating pump, the utility model has the advantages of being: can reduce the number to 3 under the condition of realizing 6 spray head water out, and the spray water heat energy utilization rate is promoted.
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Description

Technical Field

[0001] This utility model relates to the field of cooling technology, specifically to an energy-saving five-stage spray cooling device. Background Technology

[0002] Currently, in the beverage production process, conventional five-stage spray cooling equipment requires the use of multiple circulating pumps, has a relatively complex pipeline structure, high overall power consumption during operation, and cannot effectively utilize the heat of the sprayed water, thus causing problems such as difficult equipment maintenance, high production and operating costs, and large energy loss rate. Utility Model Content

[0003] To address the problems in existing technologies, this utility model provides an energy-saving five-stage spray cooling device. By incorporating a spray tunnel inlet, a first-stage spray module, a second-stage spray module, a third-stage spray module, a fourth-stage spray module, a fifth-stage spray module, and a spray tunnel outlet, the device can reduce the number of circulating pumps to three while achieving water output from six spray heads. This improves the utilization rate of spray water heat energy and solves the problems of complex pipeline structure, difficult maintenance, and high energy loss rate in conventional five-stage spray cooling equipment.

[0004] This utility model provides an energy-saving five-stage spray cooling device, comprising a spray tunnel main body and, sequentially arranged within the spray tunnel main body, a spray tunnel inlet, a first-stage spray module, a second-stage spray module, a third-stage spray module, a fourth-stage spray module, a fifth-stage spray module, and a spray tunnel outlet. Each of the first-stage, second-stage, third-stage, fourth-stage, and fifth-stage spray modules is equipped with cooperating spray heads and a recovery water tank. The first-stage and second-stage spray modules are connected by a pipeline, and a circulating pump and a tower water exchanger are installed on the pipeline between the first-stage and second-stage spray modules. The system includes a heat exchanger, in which the three-section spray module and the four-section spray module are connected by pipes. A circulating pump and a tower water heat exchanger are also installed on the pipes between the three-section spray module and the four-section spray module. The four-section spray module and the five-section spray module are also connected by pipes. A circulating pump is also installed on the pipes between the four-section spray module and the five-section spray module. The circulating pump and the tower water heat exchanger can adjust the water temperature and water pressure of the spray heads of the first-section spray module, the second-section spray module, the third-section spray module, the fourth-section spray module, the fifth-section spray module, and the water outlet of the spray tunnel.

[0005] In a further improvement of this utility model, a pressure gauge is provided on the pipe between the first-stage spray module and the second-stage spray module near the first-stage spray module, and a pressure gauge is also provided on the pipe between the first-stage spray module and the second-stage spray module near the second-stage spray module.

[0006] In a further improvement of this utility model, a pressure gauge is provided on the pipe between the three-section spray module and the four-section spray module near the three-section spray module, and a pressure gauge is also provided on the pipe between the three-section spray module and the four-section spray module near the four-section spray module.

[0007] In a further improvement of this utility model, a pressure gauge is provided on the pipe between the four-segment spray module and the five-segment spray module near the four-segment spray module, and a pressure gauge is also provided on the pipe between the four-segment spray module and the five-segment spray module near the five-segment spray module.

[0008] In a further improvement to this utility model, a temperature gauge is also provided on the pipe between the first-stage spray module and the second-stage spray module, a temperature gauge is also provided on the pipe between the third-stage spray module and the fourth-stage spray module, and a temperature gauge is also provided on the pipe between the fourth-stage spray module and the fifth-stage spray module.

[0009] In a further improvement to this utility model, a control valve is provided on the pipe between the first-stage spray module and the second-stage spray module, a control valve is also provided on the pipe between the third-stage spray module and the fourth-stage spray module, and a control valve is also provided on the pipe between the fourth-stage spray module and the fifth-stage spray module.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model provides an energy-saving five-stage spray cooling device. By setting up a spray tunnel inlet, a first-stage spray module, a second-stage spray module, a third-stage spray module, a fourth-stage spray module, a fifth-stage spray module, and a spray tunnel outlet in the energy-saving five-stage spray cooling device, the circulating pump and tower water heat exchanger can adjust the outlet water temperature and pressure of the spray heads of the first-stage spray module, the second-stage spray module, the third-stage spray module, the fourth-stage spray module, the fifth-stage spray module, and the spray tunnel outlet. It can reduce the number of circulating pumps to 3 while achieving water output from 6 spray heads. The control valve can effectively control the water volume and water temperature of each stage, thereby improving the utilization rate of spray water heat energy, simplifying the difficulty of equipment maintenance, reducing production costs, and solving the problems of complex pipeline structure, difficult maintenance, and high energy loss rate of conventional five-stage spray cooling equipment in the prior art. Attached Figure Description

[0011] Figure 1This is a schematic diagram of the specific structure of the energy-saving five-stage spray cooling device of this utility model.

[0012] In the diagram, 1-main body of the spray tunnel, 11-first-stage spray module, 12-second-stage spray module, 13-third-stage spray module, 14-fourth-stage spray module, 15-fifth-stage spray module, 2-circulating pump, 3-tower water heat exchanger, 4-pressure gauge, 5-temperature gauge, 6-control valve. Detailed Implementation

[0013] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments.

[0014] like Figure 1 As shown, this utility model provides an energy-saving five-stage spray cooling device, including a spray tunnel body 1 and a spray tunnel inlet, a first-stage spray module 11, a second-stage spray module 12, a third-stage spray module 13, a fourth-stage spray module 14, a fifth-stage spray module 15, and a spray tunnel outlet arranged sequentially within the spray tunnel body. Each of the first-stage spray module 11, second-stage spray module 12, third-stage spray module 13, fourth-stage spray module 14, and fifth-stage spray module 15 is equipped with cooperating spray heads and a water recovery tank. The first spray module 11 and the second spray module 12 are connected by a pipeline. A circulating pump 2 and a tower water heat exchanger 3 are installed on the pipeline between the first spray module 11 and the second spray module 12. The third spray module 13 and the fourth spray module 14 are connected by a pipeline. A circulating pump 2 and a tower water heat exchanger 3 are also installed on the pipeline between the third spray module 13 and the fourth spray module 14. The fourth spray module 14 and the fifth spray module 15 are connected by a pipeline. A circulating pump 2 is also installed on the pipeline between the fourth spray module 14 and the fifth spray module 15. In this embodiment, the circulating pump and tower water heat exchanger can adjust the spray head of the first, second, third, fourth, and fifth spray modules, as well as the outlet water temperature and pressure of the spray tunnel. This allows the number of circulating pumps to be reduced to three while achieving water output from six spray heads. The control valves can effectively control the water volume and temperature of each section, thereby improving the utilization rate of spray water heat energy, simplifying equipment maintenance, and reducing production costs.

[0015] like Figure 1As shown, a pressure gauge 4 is installed on the pipe between the first spray module 11 and the second spray module 12 near the first spray module 11, and a pressure gauge 4 is also installed on the pipe between the first spray module 11 and the second spray module 12 near the second spray module 12; a pressure gauge 4 is installed on the pipe between the third spray module 13 and the fourth spray module 14 near the third spray module 13, and a pressure gauge 4 is also installed on the pipe between the third spray module 13 and the fourth spray module 14 near the fourth spray module 14; a pressure gauge 4 is installed on the pipe between the fourth spray module 14 and the fifth spray module 15 near the fourth spray module 14, and a pressure gauge 4 is also installed on the pipe between the fourth spray module 14 and the fifth spray module 15 near the fifth spray module 15.

[0016] like Figure 1 As shown, a temperature gauge 5 is also installed on the pipe between the first spray module 11 and the second spray module 12, a temperature gauge 5 is also installed on the pipe between the third spray module 13 and the fourth spray module 14, and a temperature gauge 5 is also installed on the pipe between the fourth spray module 14 and the fifth spray module 15.

[0017] like Figure 1 As shown, a control valve 6 is also provided on the pipe between the first spray module 11 and the second spray module 12, a control valve 6 is also provided on the pipe between the third spray module 13 and the fourth spray module 14, and a control valve 6 is also provided on the pipe between the fourth spray module 14 and the fifth spray module 15.

[0018] Working Principle: This utility model provides an energy-saving five-stage spray cooling device. During operation, the spray water passes sequentially through the first, second, third, fourth, and fifth spray modules after entering the spray tunnel, finally reaching the outlet. A circulating pump draws water from the recovery tanks of the first and second spray modules to the tower water heat exchanger for heat exchange to the set temperature before entering the spray heads of the first and second spray modules for spraying. The flow rate of water drawn from the recovery tanks of the first and second spray modules is controlled by adjusting the control valves. The outlet flow rate and pressure of the water entering the spray heads of the first and second spray modules are also controlled by adjusting the control valves and their opening degrees. The outlet pressure is read from the pressure gauge within the pipeline. The same principle applies between the third and fourth spray modules, and between the fourth and fifth spray modules.

[0019] As can be seen from the above, this utility model provides an energy-saving five-stage spray cooling device. By setting up a spray tunnel inlet, a first-stage spray module, a second-stage spray module, a third-stage spray module, a fourth-stage spray module, a fifth-stage spray module, and a spray tunnel outlet in the energy-saving five-stage spray cooling device, the circulating pump and tower water heat exchanger can adjust the outlet water temperature and pressure of the spray heads of the first-stage spray module, the second-stage spray module, the third-stage spray module, the fourth-stage spray module, the fifth-stage spray module, and the spray tunnel outlet. It can reduce the number of circulating pumps to 3 while achieving water output from 6 spray heads. The control valve can effectively control the water volume and water temperature of each stage, thereby improving the utilization rate of spray water heat energy, simplifying the difficulty of equipment maintenance, reducing production costs, and solving the problems of complex pipeline structure, difficult maintenance, and high energy loss rate of conventional five-stage spray cooling equipment in the prior art.

[0020] The specific embodiments described above are preferred embodiments of this utility model, and are not intended to limit the specific scope of this utility model. The scope of this utility model includes but is not limited to the specific embodiments described above. All equivalent changes made in accordance with this utility model are within the protection scope of this utility model.

Claims

1. An energy-saving five-stage spray cooling device, characterized in that: The system includes a main body of a spray tunnel and, sequentially arranged within the main body, a spray tunnel inlet, a first-stage spray module, a second-stage spray module, a third-stage spray module, a fourth-stage spray module, a fifth-stage spray module, and a spray tunnel outlet. Each of the first-stage, second-stage, third-stage, fourth-stage, and fifth-stage spray modules is equipped with cooperating spray heads and a recovery water tank. The first-stage and second-stage spray modules are connected by a pipeline, and a circulating pump and a tower water heat exchanger are installed on the pipeline between the first-stage and second-stage spray modules. The third-stage spray module and... The four spray modules are connected by pipes. A circulating pump and a tower water heat exchanger are also installed on the pipes between the three and four spray modules. The four and five spray modules are connected by pipes. A circulating pump is also installed on the pipes between the four and five spray modules. The circulating pump and the tower water heat exchanger can adjust the spray head of the first, second, third, fourth, and fifth spray modules, as well as the water temperature and pressure at the outlet of the spray tunnel.

2. The energy-saving five-stage spray cooling device according to claim 1, characterized in that: A pressure gauge is installed on the pipe between the first-stage spray module and the second-stage spray module near the first-stage spray module, and a pressure gauge is also installed on the pipe between the first-stage spray module and the second-stage spray module near the second-stage spray module.

3. The energy-saving five-stage spray cooling device according to claim 2, characterized in that: A pressure gauge is installed on the pipe between the three-section spray module and the four-section spray module near the three-section spray module, and a pressure gauge is also installed on the pipe between the three-section spray module and the four-section spray module near the four-section spray module.

4. The energy-saving five-stage spray cooling device according to claim 3, characterized in that: A pressure gauge is installed on the pipe between the four-segment spray module and the five-segment spray module near the four-segment spray module, and a pressure gauge is also installed on the pipe between the four-segment spray module and the five-segment spray module near the five-segment spray module.

5. The energy-saving five-stage spray cooling device according to claim 4, characterized in that: A temperature gauge is also installed on the pipe between the first-stage spray module and the second-stage spray module, a temperature gauge is also installed on the pipe between the third-stage spray module and the fourth-stage spray module, and a temperature gauge is also installed on the pipe between the fourth-stage spray module and the fifth-stage spray module.

6. The energy-saving five-stage spray cooling device according to claim 5, characterized in that: A control valve is also provided on the pipe between the first-stage spray module and the second-stage spray module, a control valve is also provided on the pipe between the third-stage spray module and the fourth-stage spray module, and a control valve is also provided on the pipe between the fourth-stage spray module and the fifth-stage spray module.