A safety protection device for a crucible furnace
Patent Information
- Application Number
- CN202522409429.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-13
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-13
AI Technical Summary
操作人员在进行物料添加、坩埚搬运、设备巡检等作业时,若不小心接触到高温部件,极易发生严重的烫伤事故;其次当坩埚内物料加热至熔融状态时,若因加热不均匀、坩埚老化破损或操作不当等原因,熔融物料可能会从坩埚内飞溅而出,不仅会损坏周边设备,还会对操作人员的人身安全构成严重威胁
1、先分别将第一卡块、第二卡块卡合到第一卡槽、第二卡槽内部,即可将第一连接环、第二连接环连接到坩埚炉本体外壁,再转动转轮,转轮会驱使螺纹卡杆在螺纹孔内移动,当螺纹卡杆一端从限位孔内脱离后,在弹簧的作用下会驱使伸缩杆进行拉伸运动,伸缩杆再驱使活动板在活动槽内移动,活动板会带动连接板、第一卡柱、第二卡柱移动,当第一卡柱、第二卡柱对应卡合到第一卡孔、第二卡孔内后,即可对第一连接环、第二连接环进行固定;通过在第一连接环、第二连接环底部均固定有第一防护套,在两组第一防护套的配合下可以避免操作人员直接与坩埚炉本体外壁接触,从而避免了工作人员被烫伤;由于在第一连接环、第二连接环顶部均设置有防护件,两组防护件(承接环、第二防护套)可以提升坩埚炉本体的整体高度,从而避免了熔融物料坩埚炉本体内飞溅而出,保证了周边设备和工作人员的安全。
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Figure CN224905648U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of crucible furnace technology, and in particular to a crucible furnace safety protection device. Background Technology
[0002] Crucible furnaces, as a commonly used heat treatment device, are widely used in industrial settings such as metal smelting, casting, and material heating. Their working principle involves heating the material placed inside the crucible through fuel combustion or electric heating elements to meet the requirements of the production process.
[0003] In actual use, the surface of the crucible furnace and the area surrounding the crucible reach extremely high temperatures, sometimes hundreds or even thousands of degrees Celsius. Operators are highly susceptible to severe burns if they accidentally come into contact with these high-temperature components while adding materials, moving the crucible, or inspecting equipment. Furthermore, when the material inside the crucible is heated to a molten state, uneven heating, crucible aging or damage, or improper operation can cause molten material to splash out, damaging surrounding equipment and posing a serious threat to the safety of operators.
[0004] To address the aforementioned technical deficiencies, a solution is proposed. By fixing a first protective sleeve to the bottom of both the first and second connecting rings, the cooperation of the two sets of first protective sleeves can prevent operators from directly contacting the outer wall of the crucible furnace body, thereby preventing burns to the workers. Since protective components are provided at the top of both the first and second connecting rings, the two sets of protective components (receiving ring and second protective sleeve) can increase the overall height of the crucible furnace body, thereby preventing molten material from splashing out of the crucible furnace body and ensuring the safety of surrounding equipment and personnel. Utility Model Content
[0005] The purpose of this invention is to provide a safety protection device for crucible furnaces to solve the problems mentioned above.
[0006] The objective of this utility model can be achieved through the following technical solution: a crucible furnace safety protection device, comprising: The protective assembly includes a first connecting ring and a second connecting ring correspondingly disposed on the outer wall of the crucible furnace body, two sets of first protective sleeves correspondingly fixed to the bottom of the first connecting ring and the second connecting ring, and two sets of protective components correspondingly disposed on the top of the first connecting ring and the second connecting ring. The two sets of protective components include two sets of connecting blocks fixed to the top of the first connecting ring and the second connecting ring, two sets of receiving rings fixed to the top of the two sets of connecting blocks, and two sets of second protective sleeves fixed to the outer walls of the two sets of receiving rings.
[0007] Preferably, both sets of the first protective sleeve and both sets of the second protective sleeve are made of thermally insulating material.
[0008] Preferably, the outer wall of the crucible furnace body is provided with a first slot and a second slot, the first connecting ring is engaged in the first slot by a first locking block, and the second connecting ring is engaged in the second slot by a second locking block.
[0009] Preferably, the assembly also includes an installation component, which includes a movable groove formed on the outer wall of the crucible furnace body, a movable plate movably disposed inside the movable groove, a connecting plate fixed on the outer wall of the movable plate, a first locking post and a second locking post correspondingly fixed to the bottom of the connecting plate, and a first locking hole and a second locking hole correspondingly formed on the top of the first connecting ring and the second connecting ring.
[0010] Preferably, the first card post and the second card post are engaged with each other inside the first card hole and the second card hole, respectively.
[0011] Preferably, a telescopic rod is fixed to one side of the inner wall of the movable groove, one end of the telescopic rod is fixed to the movable plate, and a spring is provided on the outer wall of the telescopic rod, with both ends of the spring being fixed to the inner wall of one side of the movable groove and the top of the movable plate respectively.
[0012] Preferably, the top of the movable plate is fixed with a connecting ear, the outer wall of the connecting ear is provided with a threaded hole, a threaded clamp rod is threadedly connected in the threaded hole, and a rotating wheel is fixed at one end of the threaded clamp rod; Limiting holes are provided on the outer wall of the crucible furnace body.
[0013] The beneficial effects of this utility model are: 1. First, engage the first and second locking blocks into the first and second locking slots respectively. This will connect the first and second connecting rings to the outer wall of the crucible furnace body. Then, rotate the rotary wheel. The rotary wheel will drive the threaded locking rod to move within the threaded hole. When one end of the threaded locking rod disengages from the limiting hole, the spring will drive the telescopic rod to extend. The telescopic rod will then drive the movable plate to move within the movable slot. The movable plate will drive the connecting plate, the first locking pin, and the second locking pin to move. When the first and second locking pins are engaged in the corresponding locking holes, that is... The first and second connecting rings can be fixed in place. By fixing a first protective sleeve to the bottom of both the first and second connecting rings, the operation can be prevented from directly contacting the outer wall of the crucible furnace body, thus avoiding burns to the workers. Since protective components are provided at the top of both the first and second connecting rings, the two sets of protective components (receiving ring and second protective sleeve) can increase the overall height of the crucible furnace body, thereby preventing molten material from splashing out of the crucible furnace body and ensuring the safety of surrounding equipment and workers.
[0014] 2. When installing the two sets of first protective sleeves and two sets of protective components (receiving ring and second protective sleeve), first engage the first and second locking blocks into the first and second locking slots respectively. This will connect the first and second connecting rings to the outer wall of the crucible furnace body. Then, rotate the rotating wheel. The rotating wheel will drive the threaded locking rod to move in the threaded hole. When one end of the threaded locking rod disengages from the limiting hole, the spring will drive the telescopic rod to stretch. The telescopic rod will then drive the movable plate to move in the movable slot. The movable plate will drive the connecting plate, the first locking pin, and the second locking pin to move. When the first and second locking pins are engaged in the corresponding locking holes, the first and second connecting rings can be fixed. When disassembling the two sets of first protective sleeves and two sets of protective components (receiving ring and second protective sleeve), first move the movable plate in the movable slot. At this time, the spring and the telescopic rod will retract. When the movable plate moves, it drives the connecting plate to move. After the first and second locking pins disengage from the first and second locking holes respectively, the rotating wheel drives the threaded locking rod to move within the threaded hole. When one end of the threaded locking rod engages with the limiting hole, the installation components (telescopic rod, spring, movable plate, connecting plate, first locking pin, second locking pin) can be fixed, preventing the installation components from affecting the disassembly of the two sets of first protective sleeves and two sets of protective components (receiving ring, second protective sleeve). Then, the first and second connecting rings are driven to separate. After the first locking block disengages from the first locking groove and the second locking block disengages from the second locking groove, the two sets of first protective sleeves and two sets of protective components (receiving ring, second protective sleeve) can be disassembled. In summary, this utility model facilitates the installation and disassembly of the two sets of first protective sleeves and two sets of protective components (receiving ring, second protective sleeve), making it convenient to use. Attached Figure Description
[0015] The present invention will be further described below with reference to the accompanying drawings; Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a utility model Figure 1 A magnified structural diagram of A in the middle; Figure 3 This is a schematic diagram of the cross-sectional structure of the crucible furnace body in this utility model; Figure 4 This is a cross-sectional structural diagram of the installation component in this utility model.
[0016] Legend: 100, Crucible furnace body; 200, Protective component; 201, First connecting ring; 202, Second connecting ring; 203, First protective sleeve; 204, Connecting block; 205, Receiving ring; 206, Second protective sleeve; 207, First slot; 208, First locking block; 209, Second slot; 210, Second locking block; 300, Mounting component; 301, First locking hole; 302, Second locking hole; 303, Movable groove; 304, Movable plate; 305, Telescopic rod; 306, Spring; 307, Connecting plate; 308, First locking post; 309, Second locking post; 310, Connecting ear; 311, Threaded hole; 312, Threaded locking rod; 313, Rotary wheel; 314, Limiting hole. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Example 1: The application background of this utility model is based on the fact that during the actual use of crucible furnaces, workers are easily burned by the crucible furnace; molten materials may splash out from the crucible, thereby endangering the safety of surrounding equipment and workers; the technical solution of this utility model is to solve the problems of how to prevent workers from being burned by crucible furnaces and how to prevent molten materials from splashing out from the crucible, thereby endangering the safety of surrounding equipment and workers. Please see Figures 1-4 As shown, this embodiment is a crucible furnace safety protection device, including: a protection component 200, including a first connecting ring 201 and a second connecting ring 202 correspondingly disposed on the outer wall of the crucible furnace body 100, two sets of first protective sleeves 203 correspondingly fixed to the bottom of the first connecting ring 201 and the second connecting ring 202, and two sets of protective members correspondingly disposed on the top of the first connecting ring 201 and the second connecting ring 202; the two sets of protective members include two sets of connecting blocks 204 correspondingly fixed to the top of the first connecting ring 201 and the second connecting ring 202, two sets of receiving rings 205 correspondingly fixed to the top of the two sets of connecting blocks 204, and two sets of second protective sleeves 206 correspondingly fixed to the outer wall of the two sets of receiving rings 205, wherein the two sets of first protective sleeves 203 and the two sets of second protective sleeves 206 are all made of thermally insulating material; First, engage the first locking block 208 and the second locking block 210 into the first locking groove 207 and the second locking groove 209 respectively. This will connect the first connecting ring 201 and the second connecting ring 202 to the outer wall of the crucible furnace body 100. Then, rotate the rotating wheel 313. The rotating wheel 313 will drive the threaded locking rod 312 to move in the threaded hole 311. When one end of the threaded locking rod 312 disengages from the limiting hole 314, the spring 306 will drive the telescopic rod 305 to stretch. The telescopic rod 305 will then drive the movable plate 304 to move in the movable groove 303. The movable plate 304 will drive the connecting plate 307, the first locking pin 308, and the second locking pin 309 to move. When the first locking pin 308 and the second locking pin 309 are engaged in the corresponding positions... After being inserted into the first locking hole 301 and the second locking hole 302, the first connecting ring 201 and the second connecting ring 202 can be fixed. By fixing the first protective sleeve 203 at the bottom of both the first connecting ring 201 and the second connecting ring 202, the cooperation of the two sets of first protective sleeves 203 can prevent the operator from directly contacting the outer wall of the crucible furnace body 100, thereby preventing the operator from being burned. Since protective parts are provided at the top of both the first connecting ring 201 and the second connecting ring 202, the two sets of protective parts (receiving ring 205 and second protective sleeve 206) can increase the overall height of the crucible furnace body 100, thereby preventing the molten material from splashing out of the crucible furnace body 100 and ensuring the safety of surrounding equipment and personnel.
[0019] Example 2: Please refer to Figures 1-4As shown, this embodiment is a crucible furnace safety protection device. The outer wall of the crucible furnace body 100 is provided with a first slot 207 and a second slot 209. A first connecting ring 201 is engaged in the first slot 207 by a first locking block 208, and a second connecting ring 202 is engaged in the second slot 209 by a second locking block 210. The device also includes an installation assembly 300, which includes a movable groove 303 on the outer wall of the crucible furnace body 100, a movable plate 304 movably disposed within the movable groove 303, a connecting plate 307 fixed to the outer wall of the movable plate 304, a first locking post 308 and a second locking post 309 correspondingly fixed to the bottom of the connecting plate 307, and corresponding locking posts 208 and 209 on the first connecting ring 201 and the second connecting ring 209. The first locking hole 301 and the second locking hole 302 at the top of the 02 are respectively engaged with the first locking post 308 and the second locking post 309 inside the first locking hole 301 and the second locking hole 302. A telescopic rod 305 is fixed to one side of the inner wall of the movable groove 303. One end of the telescopic rod 305 is fixed to the movable plate 304. A spring 306 is provided on the outer wall of the telescopic rod 305. The two ends of the spring 306 are respectively fixed to the inner wall of one side of the movable groove 303 and the top of the movable plate 304. A connecting ear 310 is fixed to the top of the movable plate 304. A threaded hole 311 is opened on the outer wall of the connecting ear 310. A threaded locking rod 312 is threadedly connected to the threaded hole 311. A rotating wheel 313 is fixed to one end of the threaded locking rod 312. A limit hole 314 is opened on the outer wall of the crucible furnace body 100. When installing the two sets of first protective sleeves 203 and the two sets of protective components (receiving rings 205 and second protective sleeves 206), first engage the first locking block 208 and the second locking block 210 into the first locking groove 207 and the second locking groove 209 respectively. This will connect the first connecting ring 201 and the second connecting ring 202 to the outer wall of the crucible furnace body 100. Then, rotate the rotating wheel 313. The rotating wheel 313 will drive the threaded locking rod 312 to move in the threaded hole 311. When one end of the threaded locking rod 312 disengages from the limiting hole 314, the telescopic rod 305 will be driven to stretch under the action of the spring 306. The telescopic rod 305 then drives the movable plate 304 to move within the movable groove 303. The movable plate 304 will then move the connecting plate 307, the first locking pin 308, and the second locking pin 309. When the first locking pin 308 and the second locking pin 309 are engaged with the first locking hole 301 and the second locking hole 302 respectively, the first connecting ring 201 and the second connecting ring 202 can be fixed. When disassembling the two sets of first protective sleeves 203 and the two sets of protective components (receiving ring 205 and second protective sleeve 206), the movable plate 304 is first moved within the movable groove 303. At this time, the spring 306 and the telescopic rod 305 will... During the retraction movement, the movable plate 304 moves, causing the connecting plate 307 to move. After the first locking pin 308 and the second locking pin 309 disengage from the first locking hole 301 and the second locking hole 302 respectively, the rotating wheel 313 drives the threaded locking rod 312 to move within the threaded hole 311. When one end of the threaded locking rod 312 engages with the limiting hole 314, the mounting assembly 300 (telescopic rod 305, spring 306, movable plate 304, connecting plate 307, first locking pin 308, second locking pin 309) is fixed, preventing the mounting assembly 300 from affecting the two sets of first protective sleeves 203 and the two... The disassembly of the protective components (receiving ring 205, second protective sleeve 206) causes an impact, and then the first connecting ring 201 and the second connecting ring 202 are driven to separate. After the first locking block 208 is disengaged from the first locking groove 207 and the second locking block 210 is disengaged from the second locking groove 209, the two sets of first protective sleeves 203 and the two sets of protective components (receiving ring 205, second protective sleeve 206) can be disassembled. In summary, this utility model facilitates the installation and disassembly of the two sets of first protective sleeves 203 and the two sets of protective components (receiving ring 205, second protective sleeve 206), and is relatively convenient to use.
[0020] In summary, please refer to the following: Figures 1-4First, engage the first locking block 208 and the second locking block 210 into the first locking slot 207 and the second locking slot 209 respectively. This will connect the first connecting ring 201 and the second connecting ring 202 to the outer wall of the crucible furnace body 100. Then, rotate the rotating wheel 313. The rotating wheel 313 will drive the threaded locking rod 312 to move in the threaded hole 311. When one end of the threaded locking rod 312 disengages from the limiting hole 314, the spring 306 will drive the telescopic rod 305 to perform a stretching movement. The telescopic rod 305 will then drive the movable plate 304 to move in the movable groove 303. The movable plate 304 will drive the connecting plate 307. The first locking pin 308 and the second locking pin 309 move, and when they engage with the first locking hole 301 and the second locking hole 302 respectively, the first connecting ring 201 and the second connecting ring 202 can be fixed. Because the bottom of both the first connecting ring 201 and the second connecting ring 202 is fixed with a first protective sleeve 203, the cooperation of the two sets of first protective sleeves 203 can prevent the operator from directly contacting the outer wall of the crucible furnace body 100, thus preventing burns. Since protective parts are provided at the top of both the first connecting ring 201 and the second connecting ring 202, the two... The protective components (receiving ring 205, second protective sleeve 206) can increase the overall height of the crucible furnace body 100, thereby preventing molten material from splashing out of the crucible furnace body 100 and ensuring the safety of surrounding equipment and personnel. When installing the two sets of first protective sleeves 203 and the two sets of protective components (receiving ring 205, second protective sleeve 206), firstly, engage the first locking block 208 and the second locking block 210 into the first locking groove 207 and the second locking groove 209 respectively, then connect the first connecting ring 201 and the second connecting ring 202 to the outer wall of the crucible furnace body 100, and then rotate the rotating wheel 31. 3. The rotating wheel 313 will drive the threaded clamp 312 to move in the threaded hole 311. When one end of the threaded clamp 312 is disengaged from the limiting hole 314, the spring 306 will drive the telescopic rod 305 to stretch. The telescopic rod 305 will then drive the movable plate 304 to move in the movable groove 303. The movable plate 304 will drive the connecting plate 307, the first clamping post 308, and the second clamping post 309 to move. When the first clamping post 308 and the second clamping post 309 are engaged in the first clamping hole 301 and the second clamping hole 302 respectively, the first connecting ring 201 and the second connecting ring 202 can be fixed.When disassembling the two sets of first protective sleeves 203 and the two sets of protective components (receiving ring 205 and second protective sleeve 206), firstly, the movable plate 304 is moved within the movable groove 303. At this time, the spring 306 and the telescopic rod 305 will retract. When the movable plate 304 moves, it will drive the connecting plate 307 to move. After the first locking pin 308 and the second locking pin 309 are disengaged from the first locking hole 301 and the second locking hole 302 respectively, the rotating wheel 313 drives the threaded locking rod 312 to move within the threaded hole 311. When one end of the threaded locking rod 312 is engaged within the limiting hole 314, the installation assembly 300 (telescopic rod 305, spring 306, movable plate 304, connecting plate 307, first locking pin 306, second locking rod 307, and second locking rod 308) can be installed. 08. The second locking post 309 is fixed to prevent the installation component 300 from affecting the disassembly of the two sets of first protective sleeves 203 and the two sets of protective components (receiving ring 205 and second protective sleeve 206). Then, the first connecting ring 201 and the second connecting ring 202 are driven to separate. After the first locking block 208 is disengaged from the first locking groove 207 and the second locking block 210 is disengaged from the second locking groove 209, the two sets of first protective sleeves 203 and the two sets of protective components (receiving ring 205 and second protective sleeve 206) can be disassembled. In summary, this utility model facilitates the installation and disassembly of the two sets of first protective sleeves 203 and the two sets of protective components (receiving ring 205 and second protective sleeve 206), and is relatively convenient to use.
[0021] As can be seen from Embodiments 1 and 2, on the one hand, by fixing the first protective sleeve 203 to the bottom of both the first connecting ring 201 and the second connecting ring 202, the cooperation of the two sets of first protective sleeves 203 can prevent the operator from directly contacting the outer wall of the crucible furnace body 100, thereby preventing the operator from being burned; since protective components are provided at the top of both the first connecting ring 201 and the second connecting ring 202, the two sets of protective components (receiving ring 205 and second protective sleeve 206) can increase the overall height of the crucible furnace body 100, thereby preventing the molten material from splashing out of the crucible furnace body 100, ensuring the safety of surrounding equipment and personnel; on the other hand, it is convenient to install and disassemble the two sets of first protective sleeves 203 and the two sets of protective components (receiving ring 205 and second protective sleeve 206), making it more convenient to use.
[0022] The above description is merely an example and illustration of the structure of this utility model. Those skilled in the art can make various modifications or additions to the specific embodiments described or use similar methods to replace them, as long as they do not deviate from the structure of the utility model or exceed the scope defined in the claims, they should all fall within the protection scope of this utility model.
Claims
1. A safety protection device for a crucible furnace, characterized in that, include: The protective assembly (200) includes a first connecting ring (201) and a second connecting ring (202) correspondingly disposed on the outer wall of the crucible furnace body (100), two sets of first protective sleeves (203) correspondingly fixed to the bottom of the first connecting ring (201) and the second connecting ring (202), and two sets of protective members correspondingly disposed on the top of the first connecting ring (201) and the second connecting ring (202); Two sets of protective components include two sets of connecting blocks (204) fixed to the top of the first connecting ring (201) and the second connecting ring (202), two sets of receiving rings (205) fixed to the top of the two sets of connecting blocks (204), and two sets of second protective sleeves (206) fixed to the outer wall of the two sets of receiving rings (205).
2. The crucible furnace safety protection device according to claim 1, characterized in that, Both sets of the first protective sleeve (203) and both sets of the second protective sleeve (206) are made of thermally insulating material.
3. The crucible furnace safety protection device according to claim 1, characterized in that, The outer wall of the crucible furnace body (100) is provided with a first slot (207) and a second slot (209). The first connecting ring (201) is engaged in the first slot (207) by a first locking block (208), and the second connecting ring (202) is engaged in the second slot (209) by a second locking block (210).
4. The crucible furnace safety protection device according to claim 1, characterized in that, It also includes an installation assembly (300), which includes a movable groove (303) formed on the outer wall of the crucible furnace body (100), a movable plate (304) movably disposed inside the movable groove (303), a connecting plate (307) fixed on the outer wall of the movable plate (304), a first locking post (308) and a second locking post (309) correspondingly fixed to the bottom of the connecting plate (307), and a first locking hole (301) and a second locking hole (302) correspondingly formed on the top of the first connecting ring (201) and the second connecting ring (202).
5. A crucible furnace safety protection device according to claim 4, characterized in that, The first locking pin (308) and the second locking pin (309) are respectively engaged inside the first locking hole (301) and the second locking hole (302).
6. A crucible furnace safety protection device according to claim 4, characterized in that, A telescopic rod (305) is fixed to one side of the inner wall of the movable groove (303). One end of the telescopic rod (305) is fixed to the movable plate (304). A spring (306) is provided on the outer wall of the telescopic rod (305). The two ends of the spring (306) are fixed to the inner wall of one side of the movable groove (303) and the top of the movable plate (304).
7. A crucible furnace safety protection device according to claim 4, characterized in that, The top of the movable plate (304) is fixed with a connecting ear (310), and the outer wall of the connecting ear (310) is provided with a threaded hole (311). A threaded rod (312) is threadedly connected to the threaded hole (311), and a rotating wheel (313) is fixed to one end of the threaded rod (312). Limiting holes (314) are provided on the outer wall of the crucible furnace body (100).