Efficient energy-saving ceramic firing kiln

CN224905663UActive Publication Date: 2026-10-27CHAOAN HONGGUANG CERAMICS MFR CO LTD
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Patent Information

Application Number
CN202522551701.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-01
Publication Date
2026-10-27
Estimated Expiration
2035-12-01

AI Technical Summary

Technical Problem

[0002]陶瓷在加工的过程中,往往会用到电窑炉对陶瓷坯体进行烧制成型,而目前的电窑炉在使用的过程中,是将陶瓷坯体放置在电窑炉中的烧制架上然后进行烧制工作,由于烧制后的陶瓷温度较高,同时烧制架温度也较高,为此在打开柜门后,需要等炉内温度降低一段时间后,然后将烧制架进行拉出,如此不仅容易对工作人员产生烫伤的危险,而且烧制架在炉内进行静置冷却,进而降低取出的效率

Benefits of technology

[0021]1、本实用新型随着电窑炉本体柜门的打开,会对拉动板进行拉动,使得滑块能够在弧形槽的内部滑动一定距离后,可以对烧制架向外侧进行拉出,如此使得被拉出一大半出来的烧制架不仅可以在外界加快冷却的速度,而且还可以避免人工手动拉动出现烫伤的危险。

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Abstract

The utility model relates to ceramic firing technical field, and disclose a kind of efficient energy-saving ceramic firing kiln, including electric kiln body and be used for placing ceramic firing frame of the electric kiln body inside arrangement, the top of electric kiln body is provided with heat preservation part, and the cabinet door between firing frame and electric kiln body is equipped with pull part, the pull part includes: arc slot, opening in the bottom of firing frame, the inside of arc slot is slidably connected with slider;Pull plate, for arc shape structure, it is fixed in the inside of electric kiln body cabinet;The utility model opens along with the cabinet door of electric kiln body, will pull plate be pulled, so that slider can slide a certain distance in the inside of arc slot, can be pulled out to outside for firing frame, so that the firing frame pulled out by more than half not only can speed up the cooling rate in outside, but also can avoid the danger of scalding that appears manually pulling.
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Description

Technical Field

[0001] This utility model relates to the field of ceramic firing technology, specifically to a high-efficiency and energy-saving ceramic firing kiln. Background Technology

[0002] In the ceramics processing, electric kilns are often used to fire and shape ceramic blanks. Currently, in the use of electric kilns, the ceramic blanks are placed on the firing rack inside the kiln for firing. Because the temperature of the fired ceramics is high, and the temperature of the firing rack is also high, after opening the cabinet door, it is necessary to wait for the temperature inside the kiln to drop for a period of time before pulling out the firing rack. This not only easily poses a risk of burns to the workers, but also reduces the efficiency of removing the firing rack by having it stand still and cool inside the kiln. Utility Model Content

[0003] The purpose of this utility model is to provide a high-efficiency and energy-saving ceramic firing kiln to solve the problems existing in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency and energy-saving ceramic firing kiln, comprising an electric kiln body and a firing rack disposed inside the electric kiln body for placing ceramics, wherein a heat-insulating part is provided on the top of the electric kiln body, and a pulling part is installed between the firing rack and the cabinet door of the electric kiln body, the pulling part comprising:

[0005] An arc-shaped groove is formed at the bottom of the firing rack, and a slider is slidably connected inside the arc-shaped groove;

[0006] The pull plate has an arc-shaped structure and is fixed inside the cabinet of the electric kiln body. The top of the other end of the pull plate is fixedly connected to the bottom of the slider.

[0007] A limiting component is installed on the surface of the firing rack to block the slider.

[0008] Preferably, the limiting member includes:

[0009] Slide 1 and slide 2 are both fixed on both sides of the surface of the firing rack. A limiting plate slides through the interior of slide 1. One end of the limiting plate is T-shaped, and the other end of the limiting plate is used in conjunction with the interior of slide 2.

[0010] A baffle plate is fixed to the surface of the firing rack.

[0011] Preferably, the pulling part further includes a support member, the support member comprising:

[0012] The movable grooves are located on both sides of the bottom of the firing rack;

[0013] The support rod is hinged at one end to the inside of the movable groove, and the bottom of the other end is fixedly connected to a pulley.

[0014] In this configuration, the bottom of the second pulley is in contact with the ground after the support rod rotates.

[0015] Preferably, the pulling part further includes:

[0016] The movable slots are located on both sides of the inner cavity and the bottom sides of the electric kiln body;

[0017] A pulley is provided, which has several pulleys and is fixedly connected to the bottom of the firing rack on both sides and the left and right sides. The other end of the pulley is rolledly connected to the inside of the moving groove, which is located behind the support rod.

[0018] Preferably, the insulation part includes an outer shell fixed to the top of the electric kiln body, a connecting pipe is provided inside the outer shell, one end of the connecting pipe is connected to the exhaust port at the top of the electric kiln body, the other end of the connecting pipe passes through the outer shell and extends to its top, and a drain pipe is connected to the left side of the outer shell.

[0019] Preferably, the surface of the limiting plate is provided with a groove.

[0020] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0021] 1. As the cabinet door of the electric kiln body is opened, the pull plate will be pulled, so that the slider can slide a certain distance inside the arc groove and then pull the firing rack outward. In this way, the firing rack that is pulled out more than halfway can not only accelerate the cooling speed in the outside, but also avoid the risk of burns caused by manual pulling.

[0022] 2. By setting up a heat preservation part, the hot air generated by the electric kiln body during operation can heat the water source inside the outer shell through a serpentine connecting pipe. This allows for the recovery and utilization of the generated waste heat, thereby reducing resource waste. Attached Figure Description

[0023] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0024] Figure 2 This is a cross-sectional structural diagram of the outer shell in this utility model;

[0025] Figure 3 This is a schematic diagram of the structure of the firing rack after it has been pulled out in this utility model;

[0026] Figure 4 This is a bottom view of the structure of the firing rack after it has been pulled out in this utility model;

[0027] Figure 5 This is a partially enlarged structural diagram of the pulling part in this utility model.

[0028] In the diagram: 100, electric kiln body; 200, firing rack; 300, pulling part; 310, arc groove; 320, pulling plate; 330, slider; 340, limiting component; 341, sliding plate one; 342, limiting plate; 343, sliding plate two; 344, baffle; 345, pulling groove; 350, pulley one; 360, support component; 361, movable groove; 362, support rod; 363, pulley two; 370, moving groove; 400, heat preservation part; 410, outer shell; 420, connecting pipe; 430, drain pipe. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figure 1-5 As shown, a high-efficiency and energy-saving ceramic firing kiln includes an electric kiln body 100 and a firing rack 200 disposed inside the electric kiln body 100 for placing ceramics. A heat preservation section 400 is provided on the top of the electric kiln body 100. A pulling part 300 is installed between the firing rack 200 and the cabinet door of the electric kiln body 100. The pulling part 300 includes an arc-shaped groove 310 formed at the bottom of the firing rack 200. A slider 330 is slidably connected inside the arc-shaped groove 310. A pulling plate 320, which has an arc-shaped structure, is fixed to the inner side of the cabinet inside the electric kiln body 100. The top of the other end of the pulling plate 320 is fixed to the bottom of the slider 330. The firing rack 200 is connected to a limiting member 340 for blocking the slider 330. The pulling part 300 also includes moving grooves 370 on both sides and the bottom sides of the inner cavity of the electric kiln body 100. Several pulleys 350 are fixed on both sides of the bottom and the left and right sides of the firing rack 200. The other end of the pulleys 350 is rolledly connected to the inside of the moving grooves 370. The lower moving groove 370 is located behind the support rod 362. When the firing rack 200 slides, it can reduce the friction between the firing rack 200 and the inner wall of the electric kiln body 100, making it easier for the firing rack 200 to be pushed in and pulled out.

[0031] Based on the above scheme, to facilitate the application of force to the firing rack 200, the limiting member 340 includes a first sliding plate 341 and a second sliding plate 343 fixed to both sides of the surface of the firing rack 200. A limiting plate 342 slides through the interior of the first sliding plate 341. One end of the limiting plate 342 is T-shaped, and a groove 345 is formed on its surface. This design allows workers to easily push the limiting plate 342 by hand. The other end of the limiting plate 342 engages with the interior of the second sliding plate 343. A baffle 344 is fixed to the surface of the firing rack 200. Before pushing the electric kiln body 100 inside, the limiting plate 342 can be pulled to the right to remove the obstruction of the front end of the arc groove 310. Then the firing rack 200 can be pushed into the electric kiln body 100. When closing the door, after the slider 330 at one end of the pulling plate 320 enters the arc groove 310, the limiting plate 342 can be pushed to the left again to move the left end of the limiting plate 342 into the sliding plate 343, thereby obstructing the front end of the arc groove 310, so that the firing rack 200 can be pulled out when the cabinet door is opened later.

[0032] See Figure 5 To improve the stability of the firing rack 200 during movement, the pulling part 300 also includes a support member 360. The support member 360 includes movable grooves 361 formed on both sides of the bottom of the firing rack 200. A support rod 362 is hinged inside the movable grooves 361. A pulley 363 is fixedly connected to the bottom of the other end of the support rod 362. When the firing rack 200 is pushed into the electric kiln body 100, the distance between the bottom of the firing rack 200 and the bottom of the inner cavity of the electric kiln body 100 is greater than the width of the support rod 362 and the pulley 363. After rotation, the bottom of pulley 263 just contacts the ground. As the firing rack 200 is pulled outward, without the support rod 362, the support rod 362 will be downward due to the gravity of pulley 263. At this time, pulley 263 will contact the ground to improve the stability of the firing rack 200 when sliding. When the firing rack 200 is pushed into the electric kiln body 100, the support rod 362 is blocked by the electric kiln body 100, so that the movable groove 361 and pulley 263 can be screwed into the movable groove 361.

[0033] Based on the above scheme, see Figure 2To reduce energy waste, the insulation section 400 includes an outer shell 410 fixed to the top of the electric kiln body 100. The top of the outer shell 410 is connected to a liquid inlet. Before firing, water can be injected into the interior of the outer shell 410. A connecting pipe 420 is installed inside the outer shell 410. One end of the connecting pipe 420 is connected to the exhaust port at the top of the electric kiln body 100, and the other end of the connecting pipe 420 passes through the outer shell 410 and extends to its top. A drain pipe 430 with a valve control is connected to the left side of the outer shell 410. The hot air generated during the operation of the electric kiln body 100 flows into the connecting pipe 420, and the hot air in the connecting pipe 420 comes into contact with the water in the outer shell 410, thereby heating the water. The heated water can be discharged through the drain pipe 430.

[0034] Working principle: In use, the ceramic blank can be placed in the firing rack 200. After placement, the limiting plate 342 can be pulled to the right, so that the limiting plate 342 no longer obstructs the front end of the arc groove 310. Then, the firing rack 200 can be pushed into the electric kiln body 100. When closing the door, the slider 330 at one end of the pulling plate 320 will enter the arc groove 310. Then, the limiting plate 342 can be pushed to the left again, so that the left end of the limiting plate 342 enters the sliding plate 343, thereby obstructing the front end of the arc groove 310. This facilitates the subsequent pulling of the cabinet door, allowing the firing rack 200 to be pulled out. After the cabinet door is closed, The firing process is carried out through the electric kiln body 100. During the firing process, hot air enters the connecting pipe 420, which heats the water source inside the outer shell 410. The heated water source can be discharged through the drain pipe 430. After firing, the cabinet door can be opened. As the cabinet door is opened, the slider 330 will move forward inside the arc groove 310. When it reaches the front end, it will contact the limiting plate 342. Due to the obstruction of the limiting plate 342, the firing rack 200 can be pulled out. The firing rack 200 pulled out can not only accelerate the cooling speed in the outside, but also avoid the risk of burns caused by manual pulling.

[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency and energy-saving ceramic firing kiln, comprising an electric kiln body (100) and a firing rack (200) disposed inside the electric kiln body (100) for placing ceramics, wherein a heat-insulating part (400) is provided on the top of the electric kiln body (100), and a pull part (300) is installed between the firing rack (200) and the cabinet door of the electric kiln body (100), characterized in that, The pulling part (300) includes: An arc-shaped groove (310) is provided at the bottom of the firing rack (200), and a slider (330) is slidably connected inside the arc-shaped groove (310); The pull plate (320) has an arc-shaped structure and is fixed inside the cabinet of the electric kiln body (100). The top of the other end of the pull plate (320) is fixedly connected to the bottom of the slider (330). A limiting element (340) is installed on the surface of the firing rack (200) to block the slider (330).

2. The high-efficiency and energy-saving ceramic firing kiln according to claim 1, characterized in that, The limiting member (340) includes: Slide 1 (341) and slide 2 (343) are fixed on both sides of the surface of the firing rack (200). The interior of slide 1 (341) is slidably oriented through a limiting plate (342). One end of the limiting plate (342) is T-shaped, and the other end of the limiting plate (342) is used in conjunction with the interior of slide 2 (343). A baffle (344) is fixed to the surface of the firing rack (200).

3. The high-efficiency and energy-saving ceramic firing kiln according to claim 1, characterized in that, The pulling part (300) further includes a support member (360), the support member (360) comprising: The movable groove (361) is located on both sides of the bottom of the firing rack (200); The support rod (362) is hinged at one end to the inside of the movable groove (361), and the bottom of the other end is fixedly connected to the pulley (363); The support rod (362) makes contact with the ground at the bottom of the pulley two (363) after rotation.

4. The high-efficiency and energy-saving ceramic firing kiln according to claim 3, characterized in that, The pulling part (300) also includes: The movable slots (370) are located on both sides of the inner cavity and the bottom sides of the electric kiln body (100); A pulley (350) is provided, which is fixedly connected to the bottom of the firing rack (200) on both sides and the left and right sides. The other end of the pulley (350) is rolledly connected to the inside of the moving groove (370), which is located behind the support rod (362).

5. The high-efficiency and energy-saving ceramic firing kiln according to claim 1, characterized in that: The insulation part (400) includes an outer shell (410) fixed to the top of the electric kiln body (100). A connecting pipe (420) is provided inside the outer shell (410). One end of the connecting pipe (420) is connected to the exhaust port at the top of the electric kiln body (100). The other end of the connecting pipe (420) passes through the outer shell (410) and extends to its top. A drain pipe (430) is connected to the left side of the outer shell (410).

6. The high-efficiency and energy-saving ceramic firing kiln according to claim 2, characterized in that: The surface of the limiting plate (342) is provided with a groove (345).