Energy-saving condensing climbing integrated booster

Abstract

The utility model discloses an energy -saving condensing climbing integral type booster, related to condensate water recovery technical field, through the layered board with the inside space of booster jar body is divided into upper water storage cavity and lower lifting chamber, the subsequent lifting operation is convenient, the position change of setting traction assembly can change according to the liquid level change in lower lifting chamber, thereby synchronous drive the movement of spherical plug head and plug, realize the opening and close of conical tube and vent pipe, guarantee the stable of device internal air pressure and the smooth of condensate water flow, again through power pipe external modularization medical industry factory building hollow -out air conditioning runner dehumidification 6bar steam condensate water pipeline, or access 6bar steam or 6bar compressed air pipeline and provide power, realize the lifting of condensate water, need not set up separate pneumatic pump group or electric pump group to complete the lifting of condensate water, the whole device will condensate water's storage, lifting and discharge function integration in a booster jar body, reduced the space occupation and energy consumption, improved work efficiency, is convenient for installation and use.

Description

Technical Field

[0001] This utility model relates to the field of condensate recovery technology, specifically to an energy-saving integrated condensate ramp booster. Background Technology

[0002] Steam condensate is liquid water formed when water vapor condenses upon cooling. In industries such as chemical, pharmaceutical, and food processing, condensate at different pressures after steam heating or reaction may be used as process water or treated as wastewater. Air conditioning systems in production workshops also generate condensate at different pressures.

[0003] In existing industrial plants such as those for food, pharmaceuticals, and semiconductors, steam condensate recovery systems typically involve installing one or more condensate collection tanks equipped with individual pneumatic or electric pump sets to lift the condensate. This results in numerous pipes and valves between the pump sets and collection tanks, occupying a large space and increasing the risk of corrosion and leaks. The numerous and complex components also contribute to the high overall cost of the equipment, and the energy consumption required for lifting is substantial. Given the limited space in modular food, pharmaceutical, and semiconductor industrial plants, installing multiple condensate collection tanks with individual pneumatic or electric pump sets significantly increases construction costs, extends the project timeline, and incurs higher operating costs for businesses in the long run. Utility Model Content

[0004] The purpose of this utility model is to provide an energy-saving integrated condensate ramp lifter to solve the technical problems of existing steam condensate recovery devices, which require separate pneumatic or electric pump sets to lift the condensate, occupy a large space, have many complex components, and have a high overall cost.

[0005] To achieve the above objectives, this utility model provides an energy-saving integrated condenser ramp lifter, comprising a lift tank for storing condensate.

[0006] A layered plate is disposed inside the lifting tank, dividing the internal space of the lifting tank into an upper water storage chamber and a lower lifting chamber;

[0007] A tapered tube is disposed on one side of the lower end face of the layered plate to connect the upper water storage chamber and the lower lifting chamber. A spherical plug is movably disposed inside the tapered tube.

[0008] An exhaust pipe is provided on the outer wall of the lifting tank to connect the lower lifting chamber with the external environment. A plug is movably provided inside the exhaust pipe.

[0009] A traction assembly, located below the layered plate, is used to pull the spherical plug and the end cap, simultaneously opening and closing the conical pipe and the exhaust pipe.

[0010] Preferably, the traction assembly includes:

[0011] The floating component is connected to the layered plate via a rocker arm;

[0012] The lifting linkage has one end rotatably mounted on the rocker arm and the other end connected to the spherical plug.

[0013] The push-pull linkage has one end rotatably mounted on the rocker arm and the other end connected to the plug;

[0014] The lifting link and the push-pull link are staggered on both sides of the rocker arm;

[0015] In its initial state, the rocker arm is vertical.

[0016] Preferably, the rocker arm and the layered plate are connected by a traction steel cable, or the rocker arm and the layered plate are rotatably connected by a rotating seat.

[0017] Preferably, the traction assembly further includes a counterweight block disposed inside the floating member.

[0018] Preferably, the traction assembly further includes an elastic element disposed on the outer wall of the floating member and connected to the inner wall of the lifting tank, the elastic element being a tension spring or an elastic rope.

[0019] Preferably, the rotating seat is connected to the fixed rod via an anti-detachment steel rope, and the length of the anti-detachment steel rope is greater than the distance between the fixing point of the anti-detachment steel rope and the fixed rod and the fixing point of the anti-detachment steel rope and the rotating seat.

[0020] Preferably, the top of the lifting tank is provided with a vent pipe and a water inlet pipe, and the outer wall of the lifting tank is provided with a water inlet pipe that communicates with the upper water storage chamber.

[0021] Preferably, the outer wall of the booster tank is provided with a power pipe that communicates with the lower lifting chamber, and the power pipe is located below the exhaust pipe.

[0022] Preferably, the outer wall of the lifting tank is provided with a water outlet pipe connected to the lower lifting cavity on the side away from the power pipe, and the water outlet pipe is located below the power pipe.

[0023] Preferably, a drain pipe is provided at the bottom of the lifting tank, and several sets of support legs are symmetrically arranged along the outer edge of the bottom of the lifting tank, with a fixing seat provided at the bottom end of each support leg.

[0024] Compared with the prior art, this utility model has at least the following beneficial effects:

[0025] In this invention, the internal space of the lifting tank is divided into an upper water storage chamber and a lower lifting chamber by a layered plate, facilitating subsequent lifting operations. The traction component changes position according to changes in the liquid level in the lower lifting chamber, thereby synchronously driving the movement of the spherical plug and the end cap, realizing the opening and closing of the conical tube and the vent pipe, ensuring stable internal air pressure and smooth flow of condensate. Power is then supplied via an external power pipe connected to the dehumidifying steam condensate pipe of the air conditioning rotor in a modular pharmaceutical industrial plant, or by connecting to a steam or compressed air pipe, to achieve condensate lifting. There is no need for a separate pneumatic or electric pump set to lift the condensate. The entire device integrates the functions of condensate storage, lifting, and discharge into a single lifting tank, reducing space occupation and energy consumption, improving work efficiency, and facilitating installation and use.

[0026] Furthermore, a counterweight can be added inside the floating component. The addition of the counterweight makes the floating component more sensitive to changes in the liquid level, enabling it to respond quickly to the rise and fall of the liquid level and drive the traction component to move, thereby improving the overall response speed of the device. The more sensitive response makes the opening and closing timing of the spherical plug and the plug more accurate, ensuring the precision of the flow of condensate and the control of air pressure inside the device, and further improving the working performance of the device.

[0027] Furthermore, an elastic element can be installed on the outside of the floating component. The elastic element effectively reduces the swaying of the floating component as the liquid level changes, enabling the floating component to work more stably and reducing the probability of device failure due to swaying. The stable floating component can more accurately drive the traction component to move, making the opening and closing of the spherical plug and the plug more precise, ensuring the accuracy of the flow of condensate and the control of air pressure inside the device, and improving the working quality and reliability of the device. Attached Figure Description

[0028] The present invention will be further described below with reference to the accompanying drawings.

[0029] Figure 1 This is a schematic diagram of the device in a low liquid level state according to Embodiment 1 of the present invention;

[0030] Figure 2 This is a schematic diagram of the device in the high liquid level state in Embodiment 1 of the present invention;

[0031] Figure 3 This is a top view of the device in Embodiment 1 of the present invention;

[0032] Figure 4 This is a schematic diagram of the counterweight structure in Embodiment 2 of the present invention;

[0033] Figure 5 This is a schematic diagram of the elastic element structure in Embodiment 3 of the present invention.

[0034] In the diagram: 1. Lifting tank; 2. Layered plate; 3. Conical tube; 4. Exhaust pipe; 5. Fixed lifting rod; 6. Traction steel rope; 61. Anti-detachment steel rope; 7. Rotating seat; 8. Rocking rod; 9. Floating component; 10. Counterweight; 11. Lifting linkage; 12. Spherical plug; 13. Push-pull linkage; 14. Plug; 15. Elastic component; 16. Vent pipe; 17. Water inlet pipe one; 18. Water inlet pipe two; 19. Power pipe; 20. Water outlet pipe; 21. Sewage pipe; 22. Support leg; 23. Fixed seat. Detailed Implementation

[0035] The specific embodiments of this utility model are described in detail below, but it should be understood that the protection scope of this utility model is not limited to the specific embodiments.

[0036] Example 1

[0037] like Figures 1 to 3 As shown, this embodiment provides an energy-saving integrated condenser ramp lifter, including: a lift tank 1 for storing condensate. The lift tank 1 serves as the main structure of the entire device, storing condensate and providing space for the condensate lifting operation, while also providing installation positions for other structures to ensure stable operation of other structures.

[0038] The layered plate 2 is installed inside the lifting tank 1, dividing the internal space of the lifting tank 1 into an upper water storage chamber and a lower lifting chamber;

[0039] A conical tube 3 is located on one side of the lower end face of the layered plate 2, used to connect the upper water storage chamber and the lower lifting chamber. A spherical plug 12 is movably installed inside the conical tube 3. The inner diameter of the conical tube 3 gradually decreases from top to bottom, and the diameter of the spherical plug 12 is larger than the minimum inner diameter of the conical tube 3. When the spherical plug 12 moves up and down in the conical tube 3, the conical tube 3 opens when the spherical plug 12 leaves the minimum inner diameter of the conical tube 3, and closes when the spherical plug 12 reaches the minimum inner diameter of the conical tube 3.

[0040] The exhaust pipe 4 is located on the outer wall of the lifting tank 1 and is used to connect the lower lifting chamber with the external environment. The exhaust pipe 4 has a movable plug 14 inside. The inner diameter of the exhaust pipe 4 gradually decreases from the outside to the inside, and the diameter of the plug 14 is greater than the minimum inner diameter of the exhaust pipe 4. When the plug 14 moves to the minimum inner diameter of the exhaust pipe 4, the exhaust pipe 4 closes, and vice versa.

[0041] The traction assembly, located below the layered plate 2, is used to pull the spherical plug 12 and the plug 14, simultaneously opening and closing the conical pipe 3 and the exhaust pipe 4.

[0042] like Figure 1-2 As shown in this embodiment, the traction assembly includes a floating component 9, which is connected to the layered plate 2 via a rocker arm 8. The position of the floating component 9 will also change synchronously according to the change of the liquid level in the lower lifting chamber.

[0043] The traction assembly also includes a lifting link 11, one end of which is rotatably mounted on the rocker arm 8 and the other end is connected to the ball plug 12, and a push-pull link 13, one end of which is rotatably mounted on the rocker arm 8 and the other end is connected to the plug 14. The lifting link 11 and the push-pull link 13 are staggered on both sides of the rocker arm 8.

[0044] Initially, the rocker arm 8 is vertical.

[0045] Both the lifting linkage 11 and the push-pull linkage 13 can move synchronously according to the position change of the floating component 9, thereby controlling the lifting and lowering of the spherical plug 12 and the lateral movement of the plug 14, respectively. Initially, the lower lifting chamber is at a low liquid level, and under the influence of gravity, the rocker arm 8 is naturally perpendicular to the floating component 9. The rocker arm 8 pushes the lifting linkage 11 upwards with a positive force, providing support and lifting the spherical plug 12 upwards, thus opening the conical tube 3. Condensate in the upper water storage chamber can then enter the lower lifting chamber through the conical tube 3. Simultaneously, the rocker arm 8 also pushes the push-pull linkage 13 to one side with a positive force, creating a thrust that opens the vent pipe 4, allowing other contents inside the lower lifting chamber to be discharged normally during the water intake process.

[0046] As the liquid level in the lower lifting chamber reaches the high level, the condensate will generate buoyancy on the floating component 9, lifting it and the rocker arm 8 together. At this time, the rocker arm 8 no longer provides support to the lifting linkage 11. Under the weight of the spherical plug 12 and the lifting linkage 11, the spherical plug 12 sinks back into the conical tube 3, thus sealing the conical tube 3 and preventing the condensate in the upper water storage chamber from entering the lower lifting chamber. When the spherical plug 12 sinks, the lifting linkage 11 will generate a pushing force on one side of the rocker arm 8, thereby driving the rocker arm 8 to rotate away from the spherical plug 12. When the rocker arm 8 rotates, it will generate a pulling force on the push-pull linkage 13 on the other side, further reducing the angle of the push-pull linkage 13, thus pulling the push-pull linkage 13. At this time, the push-pull linkage 13 simultaneously drives the plug 14 to reset, sealing the exhaust pipe 4. Therefore, when the lower lifting chamber reaches the high liquid level, its internal space will be completely sealed.

[0047] In this embodiment, the rocker arm 8 and the layered plate 2 are connected by a traction steel rope 6. The traction steel rope 6 provides traction for the rocker arm 8 and the floating component 9, thereby fixing the range of motion of the rocker arm 8 and the floating component 9.

[0048] It is important to note that in the initial state, the lifting link 11 is bent towards the side away from the rocker arm 8, and the push-pull link 13 is bent upwards. This ensures that the lifting link 11 and the push-pull link 13 can move smoothly when the liquid level rises subsequently. The lifting link 11 passes through the bottom of the tapered tube 3, and the tapered tube 3 forms a guide limit on the connection end between the lifting link 11 and the ball plug 12, so that the ball plug 12 can only move vertically up and down, ensuring the accuracy of the reset.

[0049] In this embodiment, specifically, the top of the lifting tank 1 is equipped with a vent pipe 16 and a water inlet pipe 17. Each floor of the modular pharmaceutical industrial plant has several steam condensate discharge pipes with different pressures. Steam condensate pipes with different pressures (1-2 bar, 2-3 bar, etc.) are connected to the water inlet pipe 17 via back pressure, thus allowing steam condensate at different pressures to enter the upper water storage chamber. The vent pipe 16 is connected to the atmosphere to balance the environmental pressure within the upper water storage chamber. Furthermore, non-condensable gases present in the upper water storage chamber, as they flow upwards, can condense through the vent pipe 16 connected to the external environment and then fall back down, thereby maximizing condensate recovery. A dustproof net can be installed at the end of the vent pipe 16 to prevent external dust or debris from falling into the condensate.

[0050] In this embodiment, specifically, the outer wall of the booster tank 1 is provided with a second water inlet pipe 18 that is connected to the upper water storage chamber. The second water inlet pipe 18 is connected to a tap water pipe, which can mix and cool the condensate that requires a specific temperature by adding tap water.

[0051] In this embodiment, specifically, the outer wall of the lifting tank 1 is provided with a power pipe 19 that communicates with the lower lifting chamber, and the power pipe 19 is located below the exhaust pipe 4. The outer wall of the lifting tank 1 away from the power pipe 19 is provided with a water outlet pipe 20 that communicates with the lower lifting chamber, and the water outlet pipe 20 is located below the power pipe 19. The power pipe 19 can be connected to the 6 bar steam condensate pipe of the air conditioning dehumidifier in the modular pharmaceutical industrial plant, or connected to a 6 bar steam or 6 bar compressed air pipe. Using the existing exhaust equipment in the plant as a power source, the high liquid level condensate in the lower lifting chamber under the closed state can be blown and lifted from the water outlet pipe 20 to the steam condensate main pipe in the outdoor pipe rack and then to the terminal recycling point, thereby achieving the final lifting and recycling.

[0052] In this embodiment, specifically, a drain pipe 21 is provided at the bottom of the lifting tank 1, and several sets of support legs 22 are symmetrically arranged along the outer edge of the bottom of the lifting tank 1. A fixed seat 23 is provided at the bottom end of the support leg 22. When the equipment is being cleaned, the cleaning wastewater or residual condensate in the inner cavity can be discharged to the ground through the bottom drain pipe 21. The fixed seat 23 can be fixedly welded to the ground inside the modular pharmaceutical factory by welding. The support legs 22 provide stable support for the lifting tank 1, ensuring the stability of the entire device during operation.

[0053] The outer wall of the booster tank 1 can be configured as a sandwich structure, so that insulation material can be filled inside the sandwich to achieve insulation of the tank and meet the requirements of recovery and lifting of stable condensate.

[0054] Example 2

[0055] like Figure 4 As shown, based on Embodiment 1, the difference between Embodiment 2 and Embodiment 1 is at least in the following aspects:

[0056] The rocker arm 8 and the layered plate 2 are rotatably connected via the rotating seat 7.

[0057] The rotating seat 7 is connected to the fixed rod 5 via an anti-detachment steel rope 61, and the length of the anti-detachment steel rope 61 is greater than the distance between the fixed point of the anti-detachment steel rope 61 and the fixed point of the anti-detachment steel rope 61 and the rotating seat 7.

[0058] The floating component 9 has a counterweight 10 inside, and the counterweight 10 is distributed inside the floating component 9 on the side near the lifting link 11.

[0059] Because a counterweight 10 is provided inside the floating part 9 on the side near the lifting link 11, when the floating part 9 floats up under the buoyancy of the condensate water, due to the imbalance of the weight of the floating part 9, the floating part 9 will tend to flip counterclockwise. Since the floating part 9 is rotatably connected to the fixed hanging rod 5 through the rocker arm 8, the rotating seat 7, and the fixed hanging rod 5, when the floating part 9 flips counterclockwise, it will synchronously drive the rocker arm 8 to rotate away from the spherical plug head 12. This design allows the lifting link 11 and the push-pull link 13 to move without bending in a specific direction in the initial state, thus facilitating the movement of the lifting link 11 and the push-pull link 13 by the flipping of the rocker arm 8. The anti-detachment steel rope 61 is connected to the rotating seat 7, serving as a safety measure to prevent the rocker arm 8 and the floating part 9 from falling off during subsequent use. The length of the anti-detachment steel rope 61 is greater than the distance between the fixed point of the anti-detachment steel rope 61 and the fixed point of the anti-detachment steel rope 61 and the fixed point of the rotating seat 7, satisfying the requirement of the length of the anti-detachment steel rope 61 when the rotating seat 7 rotates, thus ensuring the smooth rotation of the rotating seat 7.

[0060] Example 3

[0061] like Figure 5 As shown, based on Embodiment 1, further... The difference between Embodiment 3 and Embodiment 1 is at least in that:

[0062] The rocker arm 8 and the layered plate 2 are rotatably connected via the rotating seat 7.

[0063] The rotating seat 7 is connected to the fixed rod 5 via an anti-detachment steel rope 61, and the length of the anti-detachment steel rope 61 is greater than the distance between the fixed point of the anti-detachment steel rope 61 and the fixed point of the anti-detachment steel rope 61 and the rotating seat 7.

[0064] The side of the outer wall away from the lifting linkage 11 is connected to the inner wall of the lifting tank 1 through the elastic element 15.

[0065] As an example, the elastic element 15 is a tension spring or an elastic cord.

[0066] In the initial state, the floating component 9 is in a vertical position, stretching the elastic component 15. At this time, the elastic component 15 exerts a pulling force on the corresponding side of the floating component 9. When the floating component 9 floats upward under the buoyancy of the condensed water, the rocker arm 8 and the floating component 9 will rotate towards the side closer to the push-pull link 13 under the pulling force of the elastic component 15. This design allows the lifting link 11 and the push-pull link 13 to not bend in a specific direction in the initial state, thus facilitating the movement of the lifting link 11 and the push-pull link 13 by flipping the rocker arm 8. The anti-detachment steel rope 61 is connected to the rotating seat 7, serving as a safety measure to prevent the rocker arm 8 and the floating component 9 from falling off during subsequent use. The length of the anti-detachment steel rope 61 is greater than the distance between the fixing point of the anti-detachment steel rope 61 and the fixed point of the anti-detachment steel rope 61 and the fixed point of the anti-detachment steel rope 61 and the rotating seat 7, satisfying the requirement of the length of the anti-detachment steel rope 61 when the rotating seat 7 rotates, ensuring the smooth rotation of the rotating seat 7.

[0067] The above are merely preferred embodiments of this utility model and do not constitute any limitation on this utility model. Any equivalent substitutions or modifications made by those skilled in the art to the technical solutions and contents disclosed in this utility model without departing from the scope of the technical solutions of this utility model shall still fall within the protection scope of this utility model.

Claims

1. An energy-saving integrated condensing ramp lift, characterized in that, Includes a booster tank (1) for storing condensate; A layered plate (2) is disposed inside the lifting tank (1) to divide the internal space of the lifting tank (1) into an upper water storage chamber and a lower lifting chamber; A tapered tube (3) is disposed on one side of the lower end face of the layered plate (2) to connect the upper water storage chamber and the lower lifting chamber. A spherical plug (12) is movably disposed inside the tapered tube (3). An exhaust pipe (4) is provided on the outer wall of the lifting tank (1) to connect the lower lifting chamber with the external environment. A plug (14) is provided inside the exhaust pipe (4). The traction assembly is located below the layered plate (2) and is used to pull the spherical plug (12) and the plug (14) to simultaneously open and close the conical tube (3) and the exhaust pipe (4).

2. The energy-saving condensing ramp-climbing integrated booster according to claim 1, characterized in that, The traction assembly includes: The floating component (9) is connected to the layered plate (2) via a rocker arm (8); The lifting linkage (11) is rotatably mounted on the rocker arm (8) at one end and connected to the spherical plug (12) at the other end; The push-pull linkage (13) has one end rotatably mounted on the rocker arm (8) and the other end connected to the plug (14); The lifting link (11) and the push-pull link (13) are staggered on both sides of the rocker arm (8); In the initial state, the rocker arm (8) is vertical.

3. The energy-saving condensing ramp-climbing integrated booster according to claim 2, characterized in that, The rocker arm (8) is connected to the layered plate (2) by a traction steel rope (6), or the rocker arm (8) is rotatably connected to the layered plate (2) by a rotating seat (7).

4. The energy-saving condensing ramp-climbing integrated booster according to claim 3, characterized in that, The traction assembly further includes a counterweight (10) disposed inside the floating member (9).

5. The energy-saving condensing ramp-climbing integrated booster according to claim 3, characterized in that, The traction assembly further includes an elastic element (15) disposed on the outer wall of the floating element (9) and connected to the inner wall of the lifting tank (1), wherein the elastic element (15) is a tension spring or an elastic rope.

6. The energy-saving condensing ramp-climbing integrated booster according to claim 4 or 5, characterized in that, The rotating seat (7) is connected to the fixed rod (5) by an anti-detachment steel rope (61), and the length of the anti-detachment steel rope (61) is greater than the distance between the fixed point of the anti-detachment steel rope (61) and the fixed point of the fixed rod (5) and the fixed point of the anti-detachment steel rope (61) and the rotating seat (7).

7. The energy-saving condensing ramp-climbing integrated booster according to claim 1, characterized in that, The top of the lifting tank (1) is provided with a vent pipe (16) and a water inlet pipe (17), and the outer wall of the lifting tank (1) is provided with a water inlet pipe (2) that is connected to the upper water storage chamber.

8. The energy-saving condensing ramp-climbing integrated booster according to claim 1, characterized in that, The outer wall of the booster tank (1) is provided with a power pipe (19) that communicates with the lower lifting chamber, and the power pipe (19) is located below the exhaust pipe (4).

9. The energy-saving condensing ramp-climbing integrated booster according to claim 8, characterized in that, The outer wall of the lifting tank (1) is provided with a water outlet pipe (20) connected to the lower lifting cavity on the side away from the power pipe (19), and the water outlet pipe (20) is located below the power pipe (19).

10. The energy-saving condensing ramp-climbing integrated booster according to claim 1, characterized in that, The bottom of the lifting tank (1) is provided with a drain pipe (21), and a number of support legs (22) are symmetrically arranged on the outer edge of the bottom of the lifting tank (1). The bottom end of the support leg (22) is provided with a fixed seat (23).

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