Rising pipe heat exchange device with wall temperature monitoring

Abstract

The utility model discloses a kind of wall temperature monitoring's riser heat exchange device, it is related to heat exchanger equipment technical field. Including outer cylinder, the outer cylinder side is provided with monitoring mechanism, monitoring mechanism includes mounting frame, mounting frame one side inner wall is inserted with mounting plate, and control module is installed in mounting plate one side, and temperature sensor is installed in the other side. The utility model is through the setting of heat exchange component and monitoring mechanism, in use process, temperature sensor real-time monitoring the wall temperature of inner cylinder, and the wall temperature data collected is transferred to control module, and control module processes and analyzes data, whether wall temperature is in normal range is judged, subsequently be transmitted to signal transmission module, in the form of signal real-time transmission to remote monitoring center or relevant control system, the device is through the setting of modularization, when fault occurs or needs to be calibrated, replacement spare part, so that each component is easily disassembled greatly shorten installation time, improve installation efficiency.

Description

Technical Field

[0001] This utility model relates to the technical field of heat exchanger equipment, specifically to a riser heat exchanger device with wall temperature monitoring. Background Technology

[0002] For example, a riser heat exchanger with wall temperature monitoring, as disclosed in patent publication number CN214065801U, includes an inner cylinder, a jacket cylinder, an outer cylinder, an upper temperature measuring device, and a lower temperature measuring device. The upper surfaces of the inner cylinder, jacket cylinder, and outer cylinder are provided with upper connecting flanges, and the lower surfaces are provided with lower connecting flanges. The inner cylinder wall has a lower recess and an upper recess. The lower connecting flange has a lower through hole communicating with the lower recess, and the upper connecting flange has an upper through hole communicating with the upper recess. The upper temperature measuring device includes an upper temperature sensor and an upper temperature display device. The upper temperature sensor passes through the upper through hole and the upper recess and is attached to the inner cylinder wall. The lower temperature measuring device includes a lower temperature sensor and a lower temperature display device. The lower temperature sensor passes through the lower through hole and the lower recess and is attached to the inner cylinder wall. This device promptly handles overheating, preventing damage to the riser heat exchanger due to excessive temperature. It offers high safety, good stability, and a long service life.

[0003] However, during the use of the above-mentioned equipment, due to the setting of its internal temperature measuring device, the temperature sensing head is attached to the inner cylinder wall, which makes it inconvenient and quick to operate when installation and disassembly are required, thus reducing work efficiency. Therefore, in order to address this issue, we propose a more convenient and practical riser heat exchanger with wall temperature monitoring to meet the usage requirements. Utility Model Content

[0004] The purpose of this invention is to provide a riser heat exchanger with wall temperature monitoring to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a riser heat exchange device with wall temperature monitoring, comprising an outer cylinder, a monitoring mechanism on one side of the outer cylinder, the monitoring mechanism including a mounting frame, a mounting plate inserted into the inner wall of one side of the mounting frame, a control module mounted on one side of the mounting plate, a temperature sensor mounted on the other side, a signal transmission module mounted on one side of the mounting plate, a fixing plate fixedly connected to one side of the mounting plate, an installation assembly on one side of the fixing plate, and a heat exchange assembly on one side of the outer cylinder.

[0006] Furthermore, an upper flange ring and a lower flange ring are fixedly connected to both ends of the outer cylinder, an insulation layer is fixedly connected to one side of the inner wall of the outer cylinder, and a jacket is fixedly connected to one side of the insulation layer.

[0007] Furthermore, a heat exchange layer, an inner cylinder, and a heat conduction layer are sequentially fixedly connected to one side of the jacket sleeve. The heat exchange layer is connected to the mounting frame, and one end of the temperature sensor is in contact with the outer wall of the inner cylinder.

[0008] Furthermore, through holes are provided on both sides of the heat exchange layer, and water inlet pipe and water outlet pipe are fixedly connected in sequence in the through holes.

[0009] Furthermore, the mounting assembly includes a rotating rod, one end of which is rotatably connected to a fixing block. The fixing block is connected to the mounting frame, and a slot is provided on one side of the fixing plate, with the rotating rod and the slot being compatible.

[0010] Furthermore, a rubber pad is slidably connected to the outer wall of one end of the rotating rod, and a clamping ring is threadedly connected to the other end of the rotating rod.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] This riser heat exchanger with wall temperature monitoring, through the arrangement of heat exchange components and monitoring mechanisms, allows for easy operation. First, the mounting plate and fixing plate are inserted into the mounting frame. Then, the rotating rod is manually inserted into the slot of the fixing plate. Next, a rubber gasket is manually inserted into the rotating rod, and the clamping ring is manually rotated to clamp the fixing plate. Subsequently, the temperature sensor monitors the inner cylinder wall temperature in real time and transmits the collected wall temperature data to the control module. The control module processes and analyzes the data to determine if the wall temperature is within the normal range. The data is then transmitted to the signal transmission module, which transmits it in real time to a remote monitoring center or relevant control system. The modular design of this device allows for easy disassembly of components in case of malfunction or when calibration or replacement of parts is required, significantly shortening installation time and improving installation efficiency. It is highly practical and suitable for widespread adoption.

[0013] Meanwhile, the heat exchange components, through their multi-layer structure design, can effectively improve heat exchange efficiency, making the entire heat exchange process more efficient and energy-saving. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a cross-sectional view of the heat exchange component of this utility model;

[0016] Figure 3 This is a cross-sectional structural diagram of the monitoring mechanism of this utility model.

[0017] In the diagram: 1. Outer cylinder; 2. Monitoring mechanism; 201. Mounting frame; 202. Mounting plate; 203. Control module; 204. Temperature sensor; 205. Signal transmission module; 206. Fixing plate; 207. Rotating rod; 208. Fixing block; 209. Rubber gasket; 210. Clamping ring; 3. Upper flange ring; 4. Lower flange ring; 5. Insulation layer; 6. Jacket sleeve; 7. Heat exchange layer; 8. Inner cylinder; 9. Heat conduction layer; 10. Water inlet pipe; 11. Drain pipe. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] In industrial production processes, riser heat exchangers with wall temperature monitoring are required. The heat exchanger provided by this utility model is specifically designed for industrial production processes. During use, it is necessary to ensure that all components are tightly connected and accurately positioned. In particular, the installation of the upper flange ring 3 and the lower flange ring 4 must be well sealed to prevent leakage from affecting the normal operation of the equipment. When connecting the inlet pipe 10 and the drain pipe 11, the sealing at the interface must be checked to avoid water leakage. It is necessary to ensure that the temperature sensor 204 can accurately sense the wall temperature and that the signal transmission module 205 can stably transmit data to the control module 203. During the operation of the equipment, the operator must constantly monitor various parameters of the equipment, such as wall temperature and water flow rate.

[0020] like Figures 1-3 As shown, this utility model provides a technical solution: a riser heat exchange device with wall temperature monitoring, including an outer cylinder 1, a monitoring mechanism 2 is provided on one side of the outer cylinder 1, the monitoring mechanism 2 includes a mounting frame 201, a mounting plate 202 is inserted into the inner wall of one side of the mounting frame 201, a control module 203 is installed on one side of the mounting plate 202, a temperature sensor 204 is installed on the other side, a signal transmission module 205 is installed on one side of the mounting plate 202, a fixing plate 206 is fixedly connected to one side of the mounting plate 202, an installation assembly is provided on one side of the fixing plate 206, and a heat exchange assembly is provided on one side of the outer cylinder 1.

[0021] like Figure 2As shown, an upper flange ring 3 and a lower flange ring 4 are fixedly connected to both ends of the outer cylinder 1, respectively. An insulation layer 5 is fixedly connected to the inner wall of one side of the outer cylinder 1. A jacket 6 is fixedly connected to one side of the insulation layer 5. A heat exchange layer 7, an inner cylinder 8, and a heat conduction layer 9 are fixedly connected to one side of the jacket 6 in sequence. The heat exchange layer 7 is connected to the mounting frame 201. One end of the temperature sensor 204 is in contact with the outer wall of the inner cylinder 8. Through holes are opened on both sides of the heat exchange layer 7. A water inlet pipe 10 and a drain pipe 11 are fixedly connected to the through holes in sequence.

[0022] It is important to note that during operation, the heat-conducting layer 9 transfers heat to the inner cylinder 8, which in turn rapidly transfers heat to the heat exchange layer 7. At this time, low-temperature circulating water is introduced into the heat exchange layer 7 through the water inlet pipe 10. The circulating water flows in the heat exchange layer 7, fully exchanging heat with the high-temperature inner cylinder 8 and the surrounding environment. After absorbing heat, its temperature rises. Finally, the heated water is discharged through the drain pipe 11, thereby achieving the purpose of removing the heat from the medium in the riser pipe and completing the efficient heat exchange process. At the same time, the insulation layer 5 and the jacket 6 on the inner wall of the outer cylinder 1 reduce heat loss and ensure the heat exchange effect. The heat exchange components, through a multi-layer structure design, can effectively improve the heat exchange efficiency, making the entire heat exchange process more efficient and energy-saving.

[0023] like Figure 3 As shown, the mounting assembly includes a rotating rod 207, one end of which is rotatably connected to a fixing block 208. The fixing block 208 is connected to the mounting frame 201. A slot is provided on one side of the fixing plate 206, and the rotating rod 207 is adapted to the slot. A rubber pad 209 is slidably connected to the outer wall of one end of the rotating rod 207, and a clamping ring 210 is threadedly connected to one end of the rotating rod 207.

[0024] It should be noted that during use, first insert the mounting plate 202 and the fixing plate 206 into the mounting frame 201. Then, manually rotate the rotating rod 207 and insert it into the slot of the fixing plate 206. Next, manually insert the rubber gasket 209 into the rotating rod 207 and manually rotate the clamping ring 210 to clamp the fixing plate 206. Subsequently, the temperature sensor 204 monitors the wall temperature of the inner cylinder 8 in real time and transmits the collected wall temperature data to the control module 203. The control module 203 processes and analyzes the data to determine whether the wall temperature is within the normal range. The data is then transmitted to the signal transmission module 205 and transmitted in real time to the remote monitoring center or relevant control system in the form of a signal. The monitoring mechanism 2 can quickly detect and take corresponding measures when the wall temperature rises or falls abnormally, so as to avoid equipment damage or production accidents.

[0025] During use, first insert the mounting plate 202 and the fixing plate 206 into the mounting frame 201. Then, manually rotate the rotating rod 207 and insert it into the slot of the fixing plate 206. Next, manually insert the rubber gasket 209 into the rotating rod 207 and manually rotate the clamping ring 210 to clamp the fixing plate 206. The heat-conducting layer 9 transfers heat to the inner cylinder 8, and the inner cylinder 8 quickly transfers heat to the heat exchange layer 7. At this time, low-temperature circulating water is introduced into the heat exchange layer 7 through the water inlet pipe 10. The circulating water flows in the heat exchange layer 7 and fully exchanges heat with the high-temperature inner cylinder 8 and the surrounding environment. During this process, the temperature sensor 204... The wall temperature of the inner cylinder 8 is monitored in real time, and the collected wall temperature data is transmitted to the control module 203. The control module 203 processes and analyzes the data to determine whether the wall temperature is within the normal range. The data is then transmitted to the signal transmission module 205 and transmitted in real time to the remote monitoring center or related control system in the form of a signal. After absorbing heat, the temperature rises, and the heated water is discharged through the drain pipe 11, thereby achieving the purpose of removing the heat of the medium in the riser pipe and completing the efficient heat exchange process. Through its modular design, the device makes it easy to disassemble each component when a fault occurs or when calibration or replacement of parts is required, which greatly shortens the installation time and improves the installation efficiency.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles of the present invention, the scope of which is defined by the appended embodiments and their equivalents.

Claims

1. A riser heat exchanger with wall temperature monitoring, comprising an outer cylinder (1), characterized in that: A monitoring mechanism (2) is provided on one side of the outer cylinder (1). The monitoring mechanism (2) includes a mounting frame (201). A mounting plate (202) is inserted into the inner wall of one side of the mounting frame (201). A control module (203) is installed on one side of the mounting plate (202), and a temperature sensor (204) is installed on the other side. A signal transmission module (205) is installed on one side of the mounting plate (202). A fixing plate (206) is fixedly connected to one side of the mounting plate (202). An installation assembly is provided on one side of the fixing plate (206), and a heat exchange assembly is provided on one side of the outer cylinder (1).

2. The riser heat exchanger with wall temperature monitoring according to claim 1, characterized in that: The outer cylinder (1) is fixedly connected to an upper flange ring (3) and a lower flange ring (4) at both ends, and an insulation layer (5) is fixedly connected to the inner wall of one side of the outer cylinder (1), and a jacket sleeve (6) is fixedly connected to one side of the insulation layer (5).

3. The riser heat exchanger with wall temperature monitoring according to claim 2, characterized in that: The jacket (6) is fixedly connected to a heat exchange layer (7), an inner cylinder (8) and a heat conduction layer (9) in sequence on one side. The heat exchange layer (7) is connected to the mounting frame (201), and one end of the temperature sensor (204) is in contact with the outer wall of the inner cylinder (8).

4. A riser heat exchanger with wall temperature monitoring according to claim 3, characterized in that: The heat exchange layer (7) has through holes on both sides, and an inlet pipe (10) and a drain pipe (11) are fixedly connected in sequence in the through holes.

5. A riser heat exchanger with wall temperature monitoring according to claim 1, characterized in that: The mounting assembly includes a rotating rod (207), one end of which is rotatably connected to a fixing block (208). The fixing block (208) is connected to the mounting frame (201). A slot is provided on one side of the fixing plate (206), and the rotating rod (207) and the slot are compatible.

6. A riser heat exchanger with wall temperature monitoring according to claim 5, characterized in that: A rubber pad (209) is slidably connected to the outer wall of one end of the rotating rod (207), and a clamping ring (210) is threadedly connected to the other end of the rotating rod (207).

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