High-efficiency safe and reliable plate-fin heat exchanger
Patent Information
- Application Number
- CN202522467077.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-20
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-20
AI Technical Summary
现有的板翅式换热器大多通过在金属管道外壁固定安装散热翅片组成,长期使用时由于散热翅片不便拆卸,多个翅片之间用于空气流动的缝隙内会堆积空气中的灰尘毛絮等杂物,从而随使用时长而降低换热效果
[0015]作为本实用新型所述的一种高效安全可靠型板翅式换热器的一种优选方案,其中,所述外壳底部设置有多个第二凸台,多个所述第二凸台均纵向设置有安装孔。与现有技术相比,本实用新型具有的有益效果是:将多个第一换热翅板、多个波形散热板和多个第二换热翅板依次排列放置在外壳内部,通过限位凸台与第二限位槽配合进行限位,旋转手轮,通过第一丝杠与内螺纹通孔的配合带动固定架两端的固定板沿第一限位槽内滑动,通过弹簧与压板的配合进行压紧,旋转锁紧螺母锁紧,使多个第二换热翅板顶部的第一出水口与多个第一换热翅板底部的第一入水口连接,第一密封橡胶圈和第二密封橡胶圈一定程度上提升了密封性,高温液体由进水管进入多个中空层内流动,相对传统金属管道增加了高温液体与换热翅片的接触面积,提高了液体与换热翅片的换热效率,波形散热板增加了空气与换热翅片的接触面积,提高了换热翅片与空气的换热效率且拆卸便捷,松开锁紧螺母将固定板拆除后可将多个第一换热翅板、多个波形散热板和多个第二换热翅板逐一取出进行清理,进水管可通过第一外螺纹快速与外部动力组件连接用于输送高温液体,第二外螺纹也便于快速连接外部管道对换热后的液体进行排放,可使用外部螺钉贯穿安装孔对外壳进行固定安装,解决了现有的板翅式换热器大多通过在金属管道外壁固定安装散热翅片组成,长期使用时由于散热翅片不便拆卸,多个翅片之间用于空气流动的缝隙内会堆积空气中的灰尘毛絮等杂物,从而随使用时长而降低换热效果的问题。
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Figure CN224905805U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of heat exchanger technology, specifically to a high-efficiency, safe and reliable plate-fin heat exchanger. Background Technology
[0002] Aluminum plate-fin heat exchangers are efficient and lightweight heat exchange devices made of aluminum alloy. They are characterized by their light weight, compact structure, and high heat transfer efficiency. Compared with traditional shell-and-tube heat exchangers, aluminum plate-fin heat exchangers have advantages in terms of higher heat transfer coefficient and smaller space occupation, making them suitable for applications requiring efficient heat dissipation in space-constrained situations. Most existing plate-fin heat exchangers consist of heat dissipation fins fixedly installed on the outer wall of metal pipes. Over long-term use, because the heat dissipation fins are inconvenient to remove, dust, lint, and other debris accumulate in the gaps between the fins, reducing heat exchange efficiency over time. Utility Model Content
[0003] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.
[0004] In view of the problems existing in the above and / or existing high-efficiency, safe and reliable plate-fin heat exchangers, this utility model is proposed.
[0005] Therefore, the purpose of this utility model is to provide a high-efficiency, safe, and reliable plate-fin heat exchanger. During use, multiple first heat exchange fins, multiple corrugated heat dissipation plates, and multiple second heat exchange fins are arranged sequentially inside the outer casing. Limiting is achieved through the engagement of a limiting boss and a second limiting groove. Rotating the handwheel causes the fixing plates at both ends of the fixing frame to slide along the first limiting groove through the engagement of a first lead screw and an internal threaded through hole. Tightening is achieved through the engagement of a spring and a pressure plate. Rotating the locking nut locks the connection, ensuring that the first outlet at the top of the multiple second heat exchange fins aligns with the bottom of the multiple first heat exchange fins. The first inlet connection, along with the first and second sealing rubber rings, improves the sealing performance to some extent. High-temperature liquid flows into multiple hollow layers through the inlet pipe, increasing the contact area between the high-temperature liquid and the heat exchange fins compared to traditional metal pipes, thus improving the heat exchange efficiency between the liquid and the heat exchange fins. The corrugated heat exchange plate increases the contact area between the air and the heat exchange fins, further improving the heat exchange efficiency between the heat exchange fins and the air. It is also easy to disassemble; after loosening the locking nut and removing the fixing plate, multiple first heat exchange fins, multiple corrugated heat exchange fins, and multiple second heat exchange fins can be removed one by one for cleaning.
[0006] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution: A high-efficiency, safe, and reliable plate-fin heat exchanger includes a shell. Multiple first heat exchange fins, multiple corrugated heat dissipation plates, and multiple second heat exchange fins are movably connected inside the shell. The first heat exchange fins, corrugated heat dissipation plates, and second heat exchange fins are arranged in a cyclical pattern. Multiple fixing plates are movably connected to one side of the shell. Fixing frames are laterally fixed between the fixing plates. One end of each fixing frame has an internally threaded through hole. A first lead screw is laterally movably connected to the middle of the shell. The outer side of the first lead screw is threaded to one end of the fixing frame. One end of the first lead screw passes through one side of the shell and is fixedly connected to a second lead screw. A handwheel is fixedly connected to one end of the second lead screw, and a locking nut is threaded to the outer side of the second lead screw. A clamping assembly is provided on one side of each fixing plate.
[0007] As a preferred embodiment of the efficient, safe and reliable plate-fin heat exchanger described in this utility model, a limiting slide rod is fixedly connected to one side of the fixed plate, and a first limiting groove is provided at the top and bottom of the outer shell, with the limiting slide rod located within the first limiting groove.
[0008] As a preferred embodiment of the efficient, safe and reliable plate-fin heat exchanger described in this utility model, the first heat exchange fin, the corrugated heat dissipation plate and the second heat exchange fin are each provided with a second limiting groove at both ends, and the inner sides of the outer shell are provided with limiting bosses.
[0009] As a preferred embodiment of the efficient, safe and reliable plate-fin heat exchanger described in this utility model, a hollow layer is provided inside both the first heat exchange fin and the second heat exchange fin, and a first water outlet is provided at the bottom of one side of the first heat exchange fin and the top of one side of the second heat exchange fin.
[0010] As a preferred embodiment of the efficient, safe and reliable plate-fin heat exchanger described in this utility model, a first water inlet is provided on the top of one side of the first heat exchange fin and the bottom of one side of the second heat exchange fin, and a first sealing rubber ring is fixedly connected to one side of the first water outlet.
[0011] As a preferred embodiment of the efficient, safe and reliable plate-fin heat exchanger described in this utility model, the first heat exchange fin, the corrugated heat dissipation plate and the second heat exchange fin are all provided with a first clearance groove in the middle, and the first lead screw is located in the middle of the first clearance groove.
[0012] As a preferred embodiment of the efficient, safe and reliable plate-fin heat exchanger described in this utility model, the corrugated heat dissipation plate is provided with a second clearance groove at both ends, and the first water outlet is located in the second clearance groove.
[0013] As a preferred embodiment of the efficient, safe and reliable plate-fin heat exchanger described in this utility model, the clamping assembly includes multiple pressure plates, multiple guide posts are fixedly connected to one side of the pressure plates, one end of the guide posts passes through the fixed plate and is fixedly connected to a limit block, and multiple springs are provided between one side of the pressure plates and one side of the fixed plate.
[0014] As a preferred embodiment of the efficient, safe and reliable plate-fin heat exchanger described in this utility model, one end of the pressure plate is horizontally fixedly connected to a water inlet pipe, one end of the water inlet pipe passes through the fixed plate and is provided with a first external thread on the outside, one end of the water inlet pipe is fixedly connected to a second sealing rubber ring, and one bottom end of the outer shell is fixedly connected to a water outlet pipe, one end of the water outlet pipe is provided with a second external thread on the outside.
[0015] As a preferred embodiment of the efficient, safe, and reliable plate-fin heat exchanger described in this utility model, the bottom of the outer shell is provided with multiple second protrusions, each of which has a longitudinally arranged mounting hole. Compared with the prior art, the beneficial effects of this utility model are as follows: multiple first heat exchange fins, multiple corrugated heat dissipation plates, and multiple second heat exchange fins are arranged sequentially inside the outer shell. Limiting is achieved through the cooperation of limiting protrusions and second limiting grooves. Rotating the handwheel causes the fixing plates at both ends of the fixing frame to slide along the first limiting groove through the cooperation of the first lead screw and the internal threaded through hole. The plates are then pressed together by the cooperation of springs and pressure plates. Rotating the locking nut locks the plate, connecting the first water outlet at the top of the multiple second heat exchange fins to the first water inlet at the bottom of the multiple first heat exchange fins. The first and second sealing rubber rings improve the sealing performance to a certain extent. High-temperature liquid flows into the multiple hollow layers through the inlet pipe, increasing the contact area between the high-temperature liquid and the heat exchange fins compared to traditional metal pipes, thus improving the heat exchange efficiency between the liquid and the heat exchange fins. The shaped heat exchange plate increases the contact area between the air and the heat exchange fins, improving the heat exchange efficiency between the fins and the air. It is also easy to disassemble. After loosening the locking nut and removing the fixing plate, multiple first heat exchange fins, multiple corrugated heat exchange plates, and multiple second heat exchange fins can be removed one by one for cleaning. The water inlet pipe can be quickly connected to the external power component through the first external thread for transporting high-temperature liquids. The second external thread also facilitates quick connection to external pipes for discharging the liquid after heat exchange. External screws can be used to fix the outer shell through the mounting holes. This solves the problem that most existing plate-fin heat exchangers are composed of heat exchange fins fixed to the outer wall of metal pipes. During long-term use, the heat exchange fins are inconvenient to disassemble, and dust, lint, and other debris accumulate in the gaps between multiple fins for airflow, thus reducing the heat exchange effect over time. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them: Figure 1 This is a schematic diagram of the overall structure of a high-efficiency, safe and reliable plate-fin heat exchanger according to this utility model.
[0017] Figure 2 This is a schematic diagram of the shell structure of a high-efficiency, safe and reliable plate-fin heat exchanger according to this utility model.
[0018] Figure 3 This is an exploded view of the first heat exchange fin structure of a high-efficiency, safe and reliable plate-fin heat exchanger according to this utility model.
[0019] Figure 4 This is a cross-sectional view of the second heat exchange fin structure of a high-efficiency, safe and reliable plate-fin heat exchanger according to this utility model.
[0020] Figure 5 This is a schematic diagram of the fixed plate structure of a high-efficiency, safe and reliable plate-fin heat exchanger according to this utility model. Figure 6 This is a schematic diagram of the pressure plate structure of a high-efficiency, safe and reliable plate-fin heat exchanger according to this utility model. Detailed Implementation
[0021] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0022] Example Please see Figure 1-6 This utility model provides a high-efficiency, safe and reliable plate-fin heat exchanger, including a shell 1. Inside the shell 1, multiple first heat exchange fins 4, multiple corrugated heat dissipation plates 5 and multiple second heat exchange fins 6 are movably connected. The first heat exchange fins 4, corrugated heat dissipation plates 5 and second heat exchange fins 6 are arranged in a cyclic manner. Multiple fixing plates 2 are movably connected to one side of the shell 1. Fixing frames 24 are horizontally fixedly connected between the multiple fixing plates 2. One end of the fixing frame 24 is provided with an internal threaded through hole 25. A first lead screw 11 is horizontally movably connected to the middle of the shell 1. The outer side of the first lead screw 11 is threadedly connected to one end of the fixing frame 24. One end of the first lead screw 11 passes through one side of the shell 1 and is fixedly connected to a second lead screw 7. One end of the second lead screw 7 is fixedly connected to a handwheel 9. A locking nut 8 is threadedly connected to the outer side of the second lead screw 7. A clamping assembly is provided on one side of the fixing plate 2.
[0023] A limiting slide rod 27 is fixedly connected to one side of the fixed plate 2. The top and bottom of the outer shell 1 are provided with first limiting grooves 13, and the limiting slide rod 27 is located in the first limiting grooves 13.
[0024] The first heat exchange fin 4, the corrugated heat dissipation plate 5, and the second heat exchange fin 6 are all provided with second limiting grooves 17 at both ends, and limiting bosses 14 are provided on both sides inside the outer shell 1.
[0025] Both the first heat exchange fin 4 and the second heat exchange fin 6 have a hollow layer 22 inside, and both the bottom of one side of the first heat exchange fin 4 and the top of one side of the second heat exchange fin 6 have a first water outlet 19.
[0026] A first water inlet 23 is provided on the top of one side of the first heat exchange fin 4 and the bottom of one side of the second heat exchange fin 6, and a first sealing rubber ring 20 is fixedly connected to one side of the first water outlet 19.
[0027] The first heat exchange fin 4, the corrugated heat dissipation plate 5, and the second heat exchange fin 6 are all provided with a first clearance groove 18 in the middle, and the first lead screw 11 is located in the middle of the first clearance groove 18.
[0028] The waveform heat sink 5 has a second relief groove 21 at both ends, and the first water outlet 19 is located in the second relief groove 21.
[0029] The clamping assembly includes multiple pressure plates 3. Multiple guide posts 29 are fixedly connected to one side of the pressure plate 3. One end of the guide post 29 passes through the fixed plate 2 and is fixedly connected to a limit block 30. Multiple springs 31 are provided between one side of the pressure plate 3 and one side of the fixed plate 2.
[0030] One end of the pressure plate 3 is horizontally fixedly connected to a water inlet pipe 32. One end of the water inlet pipe 32 passes through the fixed plate 2 and is provided with a first external thread 33 on the outside. One end of the water inlet pipe 32 is fixedly connected to a second sealing rubber ring 34. One bottom end of the outer shell 1 is fixedly connected to a water outlet pipe 12. One end of the water outlet pipe 12 is provided with a second external thread 10 on the outside.
[0031] The bottom of the outer casing 1 is provided with a plurality of second protrusions 15, and each of the plurality of second protrusions 15 is provided with mounting holes 16 in a longitudinal direction.
[0032] Specifically, multiple first heat exchange fins 4, multiple corrugated heat dissipation plates 5, and multiple second heat exchange fins 6 are arranged sequentially inside the outer casing 1. They are positioned by the engagement of a limiting boss 14 and a second limiting groove 17. Rotating the handwheel 9 causes the fixing plates 26 at both ends of the fixing frame 24 to slide along the first limiting groove 13 through the engagement of the first lead screw 11 and the internal threaded through hole 25. The plates are then pressed together by the engagement of a spring 31 and a pressure plate 3. Rotating the locking nut 8 locks the plates in place, connecting the first water outlet 19 at the top of the multiple second heat exchange fins 6 to the first water inlet 23 at the bottom of the multiple first heat exchange fins 4. The first sealing rubber ring 20 and the second sealing rubber ring 34 improve the sealing performance to some extent. High-temperature liquid flows into the multiple hollow layers 22 through the inlet pipe 32. Compared to traditional metal pipes, this increases the contact area between the high-temperature liquid and the heat exchange fins, improving the heat exchange efficiency between the liquid and the heat exchange fins. The corrugated heat exchange plate 5 increases the contact area between the air and the heat exchange fins, improving the heat exchange efficiency between the heat exchange fins and the air. It is also easy to disassemble. After loosening the locking nut 8 and removing the fixing plate 26, multiple first heat exchange fins 4, multiple corrugated heat exchange plates 5, and multiple second heat exchange fins 6 can be removed one by one for cleaning. The water inlet pipe 32 can be quickly connected to an external power assembly via the first external thread 33 for transporting high-temperature liquids. The second external thread 10 also facilitates quick connection to external pipes for discharging the liquid after heat exchange. External screws can be used to fix the outer casing 1 through the mounting hole 16. This solves the problem that most existing plate-fin heat exchangers consist of heat exchange fins fixed to the outer wall of metal pipes. During long-term use, the heat exchange fins are difficult to disassemble, and dust, lint, and other debris accumulate in the gaps between the fins for airflow, thus reducing the heat exchange effect over time. Although the present invention has been described above with reference to embodiments, various modifications can be made and equivalent components can be replaced without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this utility model can be combined with each other in any way. The fact that these combinations are not described exhaustively in this specification is merely for the sake of saving space and resources. Therefore, this utility model is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A high-efficiency, safe, and reliable plate-fin heat exchanger, characterized in that, The device includes an outer shell (1), inside which are movably connected a plurality of first heat exchange fins (4), a plurality of corrugated heat dissipation plates (5) and a plurality of second heat exchange fins (6). The first heat exchange fins (4), corrugated heat dissipation plates (5) and second heat exchange fins (6) are arranged in a cyclical manner. A plurality of fixed plates (2) are movably connected to one side of the outer shell (1), and a fixed frame (24) is laterally fixed between the plurality of fixed plates (2). One end of the fixed frame (24) is provided with an internal threaded through hole (25). A first lead screw (11) is laterally movably connected to the middle of the outer shell (1). The outer side of the first lead screw (11) is threadedly connected to one end of the fixed frame (24). One end of the first lead screw (11) passes through one side of the outer shell (1) and is fixedly connected to a second lead screw (7). One end of the second lead screw (7) is fixedly connected to a handwheel (9), and the outer side of the second lead screw (7) is threadedly connected to a locking nut (8). A clamping assembly is provided on one side of the fixed plate (2).
2. The high-efficiency, safe, and reliable plate-fin heat exchanger according to claim 1, characterized in that, The fixed plate (2) is fixedly connected to a limiting slide rod (27) on one side. The top and bottom of the outer shell (1) are provided with a first limiting groove (13), and the limiting slide rod (27) is located in the first limiting groove (13).
3. The high-efficiency, safe, and reliable plate-fin heat exchanger according to claim 2, characterized in that, The first heat exchange fin (4), the corrugated heat dissipation plate (5), and the second heat exchange fin (6) are all provided with second limiting grooves (17) at both ends, and the outer shell (1) is provided with limiting bosses (14) on both sides inside.
4. The high-efficiency, safe, and reliable plate-fin heat exchanger according to claim 3, characterized in that, The first heat exchange fin (4) and the second heat exchange fin (6) are both provided with a hollow layer (22), and the bottom of one side of the first heat exchange fin (4) and the top of one side of the second heat exchange fin (6) are both provided with a first water outlet (19).
5. A high-efficiency, safe, and reliable plate-fin heat exchanger according to claim 4, characterized in that, A first water inlet (23) is provided on the top of one side of the first heat exchange fin (4) and the bottom of one side of the second heat exchange fin (6). A first sealing rubber ring (20) is fixedly connected to one side of the first water outlet (19).
6. A high-efficiency, safe, and reliable plate-fin heat exchanger according to claim 5, characterized in that, The first heat exchange fin (4), the corrugated heat dissipation plate (5), and the second heat exchange fin (6) are all provided with a first clearance groove (18) in the middle, and the first lead screw (11) is located in the middle of the first clearance groove (18).
7. A high-efficiency, safe, and reliable plate-fin heat exchanger according to claim 6, characterized in that, The waveform heat sink (5) is provided with a second relief groove (21) at both ends, and the first water outlet (19) is located in the second relief groove (21).
8. A high-efficiency, safe, and reliable plate-fin heat exchanger according to claim 7, characterized in that, The clamping assembly includes multiple pressure plates (3), and multiple guide posts (29) are fixedly connected to one side of the pressure plate (3). One end of the guide post (29) passes through the fixing plate (2) and is fixedly connected to a limit block (30). Multiple springs (31) are provided between one side of the pressure plate (3) and one side of the fixing plate (2).
9. A high-efficiency, safe, and reliable plate-fin heat exchanger according to claim 8, characterized in that, One end of the pressure plate (3) is horizontally fixedly connected to a water inlet pipe (32), one end of the water inlet pipe (32) passes through the fixed plate (2) and is provided with a first external thread (33) on the outside, one end of the water inlet pipe (32) is fixedly connected to a second sealing rubber ring (34), and one bottom end of the outer shell (1) is fixedly connected to a water outlet pipe (12), one end of the water outlet pipe (12) is provided with a second external thread (10) on the outside.
10. A high-efficiency, safe, and reliable plate-fin heat exchanger according to claim 9, characterized in that, The bottom of the outer shell (1) is provided with a plurality of second protrusions (15), and each of the plurality of second protrusions (15) is provided with a mounting hole (16) in the longitudinal direction.