Automatic dust removal device for fan gear box radiator

CN224905873UActive Publication Date: 2026-10-27FUGU JINGNENG NEW ENERGY CO LTD
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Patent Information

Application Number
CN202422711629.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2026-10-27
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

[0004]本实用新型的目的在于提供风机齿轮箱散热器自动除尘装置,以解决上述背景技术中提出现有的齿轮箱用散热器容易积攒灰尘,特别在夏天时,柳絮易吸附到散热器表面,从而影响散热的效果,影响发动机的转动效果,在清理时需要人工手动进行清理,操作麻烦,存在一定的局限性的问题

Benefits of technology

[0011]1、本实用新型可以在上下清洁过程中,通过毛刷的滚动从而对散热器进行很好的清洁,自动化程度高,无需进行拆开手动清洁,操作简单便捷,清洁效果好。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses fan gear box radiator automatic dust collector's technical field of radiator cleaning, including radiator body, both sides fixedly connected with fixed lug of radiator body, the dustproof screw rod of rotation sleeve joint has in fixed lug, one end fixedly connected with synchronous motor through the shaft of dustproof screw rod, the first battery is electrically connected with synchronous motor through wire, and the surface screw thread sleeve pipe of both sides dustproof screw rod is screwed, the rotary joint has cylinder brush in screw thread sleeve pipe, cylinder brush fixedly connected with drive arrangement through the shaft. This setting can be in the up and down cleaning process, through the rolling of brush to the radiator is good cleaning, and the degree of automation is high, need not to carry out the manual cleaning of disassembly, and the operation is simple and convenient, and the cleaning effect is good.
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Description

Technical Field

[0001] This utility model belongs to the field of radiator cleaning technology, specifically relating to an automatic dust removal device for fan gearbox radiators. Background Technology

[0002] The gearbox radiator is an essential component of the gearbox, responsible for cooling the gearbox. Frequent high oil temperature failures in the gearbox cause the cooling motor to operate under high load for extended periods, affecting the fan's utilization hours. Frequent gearbox failures require on-site repair, resulting in lengthy fan restoration times and significantly impacting fan utilization hours. Furthermore, individual gearbox cooling motors are expensive, with high maintenance costs, leading to high replacement costs. These costs increase over time. Therefore, improving the cooling motor's heat dissipation efficiency and extending its lifespan is crucial. A major factor affecting the cooling motor's performance is the clogging problem caused by foreign matter such as dust, fluff, and lint accumulating on its surface, leading to a high failure rate. To address this issue, improvements are needed.

[0003] Existing gearbox radiators are prone to accumulating dust, especially in summer when willow catkins easily adhere to the radiator surface, affecting heat dissipation and engine rotation. Cleaning requires manual labor, which is cumbersome and has certain limitations. Utility Model Content

[0004] The purpose of this utility model is to provide an automatic dust removal device for fan gearbox radiators, in order to solve the problems mentioned in the background art, such as the fact that existing gearbox radiators are prone to accumulating dust, especially in summer when willow catkins are easily adsorbed onto the radiator surface, thereby affecting the heat dissipation effect and the engine rotation effect. The cleaning process requires manual cleaning, which is troublesome and has certain limitations.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic dust removal device for a fan gearbox radiator, comprising a radiator body, fixed ears fixedly connected to both sides of the radiator body, a dustproof screw rotatably sleeved on the fixed ears, a synchronous motor fixedly connected to one end of the dustproof screw via a shaft, the synchronous motor electrically connected to a first storage battery via a wire, threaded sleeves threaded onto the surfaces of the dustproof screws on both sides, a roller brush rotatably connected to the threaded sleeves, and a drive device fixedly connected to the roller brush via a shaft.

[0006] Preferably, the drive device includes a motor housing, a drive motor, and a second battery. The drive motor is fixedly connected to one side of the motor housing, and the second battery is fixedly connected to the other side of the motor housing. The drive motor is electrically connected to the second battery via wires.

[0007] Preferably, the four corners of the radiator body are fixedly connected with fixing plates, the surface of the fixing plates is fixedly provided with threaded fixing holes, and the upper end of the radiator body is fixedly provided with a dust reduction device.

[0008] Preferably, the dust suppression device includes a water tank, a water guide pipe, a mist nozzle, and a water pump. The water pump is fixedly connected to one side of the inside of the water tank, the outlet of the water pump is connected to the water guide pipe, and one end of the water guide pipe is connected to the mist nozzle.

[0009] Preferably, a cleaning agent box is provided on one side of the inside of the water tank, and a water pipe bracket is fixedly connected to one side of the radiator body.

[0010] Compared with the prior art, the beneficial effects of this utility model are:

[0011] 1. This utility model can effectively clean the radiator through the rolling of the brush during the cleaning process. It has a high degree of automation, eliminates the need for manual cleaning, and is simple and convenient to operate with good cleaning effect.

[0012] 2. This utility model allows the radiator to be sprayed with cleaning agent before cleaning, which wets the dust and effectively prevents dust from being stirred up during the cleaning process, allowing the dust to enter the interior for easy cleaning. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the internal structure of the drive device of this utility model;

[0015] Figure 3 This is a side view of the radiator body of this utility model.

[0016] Figure 4 This is a schematic diagram of the internal structure of the water tank of this utility model.

[0017] In the diagram: 1. Radiator body; 2. Fixing lug; 3. Dustproof lead screw; 4. Synchronous motor; 5. Threaded sleeve; 6. Roller brush; 7. Drive unit; 8. First battery; 9. Motor box; 10. Drive motor; 11. Second battery; 12. Fixing plate; 13. Threaded fixing hole; 14. Dust suppression device; 15. Water tank; 16. Water pipe; 17. Water pipe bracket; 18. Mist nozzle; 19. Water pump; 20. Detergent box. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-4 This utility model provides a technical solution: an automatic dust removal device for a fan gearbox radiator, including a radiator body 1, fixed ears 2 fixedly connected to both sides of the radiator body 1, dustproof screws 3 rotatably sleeved on the fixed ears 2, a synchronous motor 4 fixedly connected to one end of the dustproof screw 3 via a shaft, a first storage battery 8 electrically connected to the synchronous motor 4 via a wire, threaded sleeves 5 threadedly sleeved on the surfaces of the dustproof screws 3 on both sides, a roller brush 6 rotatably connected to the threaded sleeves 5, and a drive device 7 fixedly connected to the roller brush 6 via a shaft.

[0020] In this embodiment, the synchronous motors 4 on both sides can be driven to rotate synchronously after the power is turned on, thereby driving the dustproof screws 3 on both sides to rotate synchronously. After the dustproof screws 3 rotate, they rotate with the threaded sleeves 5. The threaded sleeves 5 on both sides cannot rotate because they are limited by the roller brush 6. This allows the roller brush 6 to move up and down when the dustproof screws 3 rotate. During the up and down process, the roller brush 6 is driven to rotate by the drive device 7, thereby cleaning the radiator body 1 with a roller brush. This cleaning method can effectively clean the radiator by the rolling of the brush during the up and down cleaning process. It has a high degree of automation, does not require disassembly for manual cleaning, is simple and convenient to operate, and has a good cleaning effect.

[0021] Specifically, the drive unit 7 includes a motor housing 9, a drive motor 10, and a second battery 11. The drive motor 10 is fixedly connected to one side of the interior of the motor housing 9, and the second battery 11 is fixedly connected to the other side of the interior of the motor housing 9. The drive motor 10 is electrically connected to the second battery 11 through wires.

[0022] In this embodiment, the second battery 11 can provide power to the drive motor 10, so that the drive motor 10 can drive the roller brush 6 to perform rolling cleaning, resulting in a better cleaning effect.

[0023] Specifically, the four corners of the radiator body 1 are fixedly connected with fixing plates 12, and the surface of the fixing plates 12 is fixedly provided with threaded fixing holes 13. The upper end of the radiator body 1 is fixedly provided with a dust suppression device 14.

[0024] In this embodiment, the fixing plate 12 facilitates the threaded fixing of the radiator body 1, and the dust suppression device 14 can spray water on the surface of the radiator body 1, thereby performing dust suppression treatment in advance and preventing dust from flying into the interior during the cleaning process, which would make cleaning inconvenient.

[0025] Specifically, the dust suppression device 14 includes a water tank 15, a water pipe 16, a mist nozzle 18, and a water pump 19. The water pump 19 is fixedly connected to one side of the inside of the water tank 15. The outlet of the water pump 19 is connected to the water pipe 16, and one end of the water pipe 16 is connected to the mist nozzle 18.

[0026] In this embodiment, after the power supply of the water pump 19 is turned on, the water pump 19 can draw water out of the water tank 15 and spray it out through the mist nozzle 18 to perform dust suppression on the outer surface of the radiator body 1, thus avoiding dust being stirred up during the cleaning process and causing incomplete cleaning.

[0027] Specifically, a cleaning agent box 20 is provided on one side of the inside of the water tank 15, and a water pipe bracket 17 is fixedly connected to one side of the radiator body 1.

[0028] In this embodiment, cleaning agent can be added through the cleaning agent box 20, which makes the cleaning effect of the radiator body 1 better, and the water pipe bracket 17 can provide good support for the water pipe 16.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic dust removal device for a fan gearbox radiator, comprising a radiator body (1), characterized in that: The radiator body (1) is fixedly connected to two sides with fixed ears (2), and the fixed ears (2) are rotatably sleeved with dustproof screws (3). One end of the dustproof screws (3) is fixedly connected to a synchronous motor (4) through a shaft. The synchronous motor (4) is electrically connected to a first storage battery (8) through a wire. The surfaces of the dustproof screws (3) on both sides are threaded with threaded sleeves (5). The threaded sleeves (5) are rotatably connected to roller brushes (6). The roller brushes (6) are fixedly connected to a drive device (7) through a shaft.

2. The automatic dust removal device for the fan gearbox radiator according to claim 1, characterized in that: The drive device (7) includes a motor housing (9), a drive motor (10), and a second battery (11). The drive motor (10) is fixedly connected to one side of the interior of the motor housing (9), and the second battery (11) is fixedly connected to the other side of the interior of the motor housing (9). The drive motor (10) is electrically connected to the second battery (11) through a wire.

3. The automatic dust removal device for the fan gearbox radiator according to claim 1, characterized in that: The four corners of the radiator body (1) are fixedly connected with fixing plates (12), and the surface of the fixing plates (12) is fixedly provided with threaded fixing holes (13). A dust suppression device (14) is fixedly installed at the upper end of the radiator body (1).

4. The automatic dust removal device for the fan gearbox radiator according to claim 3, characterized in that: The dust suppression device (14) includes a water tank (15), a water pipe (16), a mist nozzle (18), and a water pump (19). The water pump (19) is fixedly connected to one side of the inside of the water tank (15). The outlet of the water pump (19) is connected to the water pipe (16), and one end of the water pipe (16) is connected to the mist nozzle (18).

5. The automatic dust removal device for the fan gearbox radiator according to claim 4, characterized in that: A cleaning agent box (20) is provided on one side of the inside of the water tank (15), and a water pipe bracket (17) is fixedly connected to one side of the radiator body (1).