A device for detecting the concentricity of a top seat for a spool
Patent Information
- Application Number
- CN202522637229.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-12
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-12
AI Technical Summary
[0003]为了克服现有工字轮运行中出现振动、绕线不良时无法对顶尖座是否同心进行判断,本实用新型提供一种能够对顶尖座进行是否同心进行检测的装置
本实用新型提供一种工字轮用顶尖座同心度检测装置,包括第一滑套组件和第二滑套组件,所述第一滑套组件可以部分套入第二滑套组件内,所述第一滑套组件包括竖直设置的第一法兰和水平设置的内筒,所述内筒设有光滑的第一曲面,所述第一法兰上设有第一抵接面,第一抵接面为光滑的平面,与第一曲面垂直;所述第二滑套组件包括竖直设置的第二法兰和水平设置的外筒,所述外筒为圆筒形,设有光滑的第二曲面,所述第二法兰上设有第二抵接面,所述第二抵接面为光滑的平面,与第二曲面垂直。该装置安装在待检测的顶尖座上后,通过内筒和外筒相互滑动的阻力大小,可以判断顶尖座是否同心。
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Figure CN224905952U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of testing devices, specifically to a device for testing the concentricity of the center seat of an I-beam wheel. Background Technology
[0002] When the H-beam reel is working, it is clamped between the center seats and moves in a high-speed circular motion to take in the wire. After prolonged use, problems such as vibration and poor winding may occur during the rotation of the H-beam reel. There are several reasons for this, one of which is wear and misalignment of the center seats. Currently, there is no detection device to determine whether the center seats at both ends of the H-beam reel are concentric. The center seats are connected to the center shaft, which provides rotational force to the center seats. Disassembly is a large-scale project, resulting in long downtime for the entire machine. It is necessary to determine whether the center seats are misaligned before replacing them. Summary of the Invention
[0003] In order to overcome the inability to determine whether the center seat is concentric when vibration or poor winding occurs during the operation of existing H-beam reels, this utility model provides a device that can detect whether the center seat is concentric.
[0004] In view of this, the present invention provides a concentricity detection device for the center seat of an I-beam wheel, comprising a first sliding sleeve assembly and a second sliding sleeve assembly. The first sliding sleeve assembly can be partially fitted into the second sliding sleeve assembly. The first sliding sleeve assembly includes a vertically arranged first flange and a horizontally arranged inner cylinder. The inner cylinder has a smooth first curved surface. The first flange has a first abutment surface, which is a smooth plane perpendicular to the first curved surface. The second sliding sleeve assembly includes a vertically arranged second flange and a horizontally arranged outer cylinder. The outer cylinder is cylindrical and has a smooth second curved surface. The second flange has a second abutment surface, which is a smooth plane perpendicular to the second curved surface.
[0005] The structure of the test center seat in this utility model is as follows: The center seat includes a first center seat and a second center seat. A first center is mounted on the first center seat, and a second center is mounted on the second center seat. A bobbin is installed between the first and second centers. The first center seat has a first shaft hole for the center shaft to pass through. Around the first shaft hole, the first center seat has several first threaded holes for mounting bolts. A first plane is provided on the side of the first center seat near the bobbin, and this first plane is perpendicular to the axis of the first center seat. The second center seat has a second shaft hole for the second center shaft to pass through. Around the second shaft hole, the second center seat has several second threaded holes for mounting bolts. A second plane is provided on the side of the second center seat near the bobbin, and this second plane is perpendicular to the axis of the second center seat.
[0006] Preferably, the diameter of the cross-section containing the first curved surface is D. 外 The diameter of the cross section containing the second curved surface is D. 内 D 内 -D 外 =8~9 mils.
[0007] Preferably, the first flange is provided with several first screw holes, the number and position of the first screw holes on the first flange are matched with the number and position of the first threaded holes on the first center seat, and the first sliding sleeve assembly can be fixed on the first center seat by setting bolts on the first screw holes and the first threaded holes.
[0008] Preferably, the second flange is provided with several second screw holes, the number and position of the second screw holes on the second flange are matched with the number and position of the second threaded holes on the second center seat, and the second sliding sleeve assembly can be fixed on the second center seat by setting bolts on the second screw holes and the second threaded holes.
[0009] Preferably, the second screw hole is a countersunk hole.
[0010] Preferably, the length of the inner cylinder is the same as the length of the outer cylinder.
[0011] Preferably, the length of the inner cylinder is 2 / 3 to 4 / 5 of the length of the I-beam wheel.
[0012] Preferably, the inner cylinder is a hollow cylinder.
[0013] The beneficial effects of this utility model are: This utility model provides a device for detecting the concentricity of a center seat for an H-beam reel, comprising a first sliding sleeve assembly and a second sliding sleeve assembly. The first sliding sleeve assembly can be partially fitted into the second sliding sleeve assembly. The first sliding sleeve assembly includes a vertically arranged first flange and a horizontally arranged inner cylinder. The inner cylinder has a smooth first curved surface, and the first flange has a first abutment surface, which is a smooth plane perpendicular to the first curved surface. The second sliding sleeve assembly includes a vertically arranged second flange and a horizontally arranged outer cylinder. The outer cylinder is cylindrical and has a smooth second curved surface. The second flange has a second abutment surface, which is a smooth plane perpendicular to the second curved surface. After the device is installed on the center seat to be tested, the concentricity of the center seat can be determined by the magnitude of the resistance between the sliding of the inner and outer cylinders. Attached Figure Description
[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0015] Figure 1 This is a schematic diagram of the I-beam wheel in operation according to an embodiment of this utility model; Figure 2 yes Figure 1 Diagram of the top center; Figure 3 yes Figure 2 Sectional view along plane A-A; Figure 4 This is a schematic diagram of the assembly of the first apex and the first apex base; Figure 5 yes Figure 1 Schematic diagram of the first apex of the central peak; Figure 6 yes Figure 1 Schematic diagram of the second central apex; Figure 7 This is a schematic diagram of a concentricity detection device; Figure 8 yes Figure 7 Assembly diagram of the concentricity detection device.
[0016] The component names and their numbers in the diagram are as follows: 1. First center seat; 11. First threaded hole; 12. Shaft hole; 13. First plane; 2. First center; 3. I-beam wheel; 4. Second center; 5. Second center seat; 51. Second threaded hole; 53. Second plane; 6. First center shaft; 7. Second center shaft; 8. First sliding sleeve assembly; 81. Inner cylinder; 82. First flange; 821. First threaded hole; 822. First abutment surface; 9. Second sliding sleeve assembly; 91. Outer cylinder; 92. Second flange; 921. Second threaded hole; 922. Second abutment surface. Detailed Implementation
[0017] To make the technical problems, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0018] It should be noted that when a component is referred to as "connected to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as "connected to" another component, it can be directly connected to or indirectly connected to that other component.
[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0020] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0021] Throughout this specification, reference to "an embodiment" or "an embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment is included in at least one embodiment of this application. Therefore, the phrases "in one embodiment," "in some embodiments," or "in some of these embodiments" appear in various places throughout the specification, and not all refer to the same embodiment. Furthermore, in one or more embodiments, a particular feature, structure, or characteristic may be combined in any suitable manner.
[0022] refer to Figures 1-4 As shown, when the H-beam wheel 3 is working, it is clamped on the work station and rotates at high speed. The work station includes a fixed end and a moving end. The fixed end includes a first center seat 1 and a first center 2. The first center seat 1 and the first center 2 are fixed by a fixing bolt 21. A fixing bolt 21 is also inserted through the first center seat 1. The center shaft 6 can drive the first center seat 1 to rotate. The moving end includes a second center 4 and a second center seat 5. The second center 4 and the second center seat 5 are fixed by a fixing bolt 21. A center shaft 7 is also inserted through the second center seat 5. The fixing bolt 21 can drive the second center seat 5 to rotate.
[0023] refer to Figure 5 and Figure 6As shown, the first center seat 1 has a first shaft hole 12 for fixing bolts 21 to pass through. The first center seat 1 has several first threaded holes 11 around the first shaft hole 12 for installing bolts. The first center seat 1 has a first plane 13 on the side near the I-beam wheel 3, and the first plane 13 is perpendicular to the axis of the first center seat 1. The second center seat 5 has a second shaft hole 52 for the center shaft 7 to pass through. The second center seat 5 has several second threaded holes 51 around the second shaft hole 52 for installing bolts. The second center seat 5 has a second plane 53 on the side near the I-beam wheel 3, and the second plane 53 is perpendicular to the axis of the second center seat 5.
[0024] refer to Figure 7 and Figure 8 As shown, this utility model provides a concentricity detection device for a center seat of an I-beam wheel, including a first sliding sleeve assembly 8 and a second sliding sleeve assembly 9. The first sliding sleeve assembly 8 can be partially fitted into the second sliding sleeve assembly 9. The first sliding sleeve assembly 8 includes a vertically arranged first flange 82 and a horizontally arranged inner cylinder 81. The inner cylinder 81 is cylindrical in shape and has a smooth first curved surface 811, which is the outer surface of the inner cylinder 81. The first flange 82 has several first screw holes 821. The number and position of the first screw holes 821 on the first flange 82 match the number and position of the first threaded holes 11 on the first center seat 1. By setting bolts 21 on the first screw holes 821 and the first threaded holes 11, the first sliding sleeve assembly 8 can be fixed on the first center seat 1. The first flange 82 has... The first abutment surface 822 is a smooth plane perpendicular to the first curved surface 811. The second sliding sleeve assembly 9 includes a vertically arranged second flange 92 and a horizontally arranged outer cylinder 91. The outer cylinder 91 is cylindrical and has a smooth second curved surface 911, which is the inner surface of the outer cylinder 91. The second flange 92 has several second screw holes 921. The number and position of the second screw holes 921 on the second flange 92 match the number and position of the second threaded holes 51 on the second center seat 5. The second sliding sleeve assembly 9 can be fixed to the second center seat 5 by setting bolts 21 on the second screw holes 921 and the second threaded holes 51. The second flange 92 has a second abutment surface 922, which is a smooth plane perpendicular to the second curved surface 911. The diameter of the cross-section where the first curved surface 811 is located is D_outer, and the diameter of the cross-section where the second curved surface 911 is located is D_inner.
[0025] Specifically, the first sliding sleeve assembly 8 is T-shaped, with the axis of the inner cylinder 81 coinciding with the axis of the first flange 82, and the first contact surface 822 being a smooth annular surface; the second sliding sleeve assembly 9 is T-shaped, with the axis of the outer cylinder 91 coinciding with the axis of the second flange 92, and the second contact surface 922 being a smooth annular surface. The outer wall of the inner cylinder 81 has a smooth curved first surface 811, and the outer wall of the outer cylinder 91 has a smooth curved second surface 911. The diameter of the cross-section containing the first curved surface 811 is D. 外 The diameter of the cross section containing the second curved surface 911 is D. 内 D 外 Slightly greater than D 内 This allows the inner cylinder 81 to fit inside the outer cylinder 91, and after assembly, there is a gap between the first curved surface 811 and the second curved surface 911, satisfying D. 内 -D 外 =8~9 mils. This allows the inner cylinder 81 to slide flexibly within the outer cylinder 91, changing the length of the inner cylinder 81 fitted onto the outer cylinder 91.
[0026] Specifically, when the first sliding sleeve assembly 8 is installed on the first center seat 1, the first abutting surface 822 and the first plane 13 can fit tightly together; when the second sliding sleeve assembly 9 is installed on the second center seat 5, the second abutting surface 922 and the second plane 53 can fit tightly together.
[0027] When using the concentricity detection device for the center seat of the I-beam wheel provided by this utility model, firstly, the inner cylinder 81 of the first sliding sleeve assembly 8 is inserted into the outer cylinder 91 of the second sliding sleeve assembly 9. Then, the first center 2 and the second center 4 at the I-beam wheel station are removed. The distance between the moving end and the fixed end is adjusted, and the first abutment surface 822 on the first sliding sleeve assembly 8 is aligned with the first plane 13 on the first center seat 1. The second abutment surface 922 on the second sliding sleeve assembly 9 is aligned with the second plane 53 on the second center seat 5. Bolts 21 are inserted into the first screw hole 821 and the second screw hole 921 respectively, and each bolt 21 is tightened evenly to ensure that the first abutment surface 822 is tightly aligned with the first plane 13, and the second abutment surface 922 is tightly aligned with the second plane 53. At this time, the first sliding sleeve assembly 8 is fixed to the first center seat 1 by the first flange 82, and the second sliding sleeve assembly 9 is fixed to the second center seat 5 by the second flange 92. That is, the first sliding sleeve assembly 8 and the first center seat 1 are assembled into a fixed end, and the second sliding sleeve assembly 9 and the second center seat 5 are assembled into a movable end. At this time, the movable end is moved horizontally relative to the fixed end. The resistance to the movement is used to determine whether the inner cylinder 81 and the outer cylinder 91 are engaged. If they are engaged, it means that the first plane 13 on the first center seat 1 and the second plane 53 on the second center seat 5 are not parallel, thus indicating that the first center seat 1 and the second center seat 5 are not concentric. If they slide smoothly, it means that the first plane 13 on the first center seat 1 and the second plane 53 on the second center seat 5 are parallel, thus indicating that the first center seat 1 and the second center seat 5 are concentric.
[0028] In some embodiments, the first screw hole 821 and the second screw hole 921 are countersunk holes to facilitate the installation of bolts 21.
[0029] In some embodiments, the length of the inner cylinder 81 is the same as the length of the outer cylinder 91, and the length of the inner cylinder 81 is 2 / 3 to 4 / 5 of the length of the I-beam wheel.
[0030] In some embodiments, the inner cylinder 81 is a hollow cylinder, which can reduce the weight of the inner cylinder 81 and facilitate assembly.
[0031] The concentricity detection device for the center seat of the I-beam wheel provided by this utility model can determine whether the center seat is concentric by measuring the resistance between the sliding of the inner cylinder 81 and the outer cylinder 91.
[0032] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the scope of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.
Claims
1. A device for detecting the concentricity of a center seat for an I-beam wheel, characterized in that: The assembly includes a first sliding sleeve assembly (8) and a second sliding sleeve assembly (9). The first sliding sleeve assembly (8) can be partially fitted into the second sliding sleeve assembly (9). The first sliding sleeve assembly (8) includes a vertically arranged first flange (82) and a horizontally arranged inner cylinder (81). The inner cylinder (81) has a smooth first curved surface (811). The first flange (82) has a first abutting surface (822). The first abutting surface (822) is a smooth plane and is perpendicular to the first curved surface (811). The second sliding sleeve assembly (9) includes a vertically arranged second flange (92) and a horizontally arranged outer cylinder (91). The outer cylinder (91) is cylindrical and has a smooth second curved surface (911). The second flange (92) has a second abutting surface (922). The second abutting surface (922) is a smooth plane and is perpendicular to the second curved surface (911).
2. The concentricity detection device for the center seat of the I-beam wheel according to claim 1, characterized in that: The diameter of the cross section containing the first curved surface (811) is D. 外 The diameter of the section containing the second surface (911) is D. 内 D 内 -D 外 =8~9 mils.
3. The concentricity detection device for the center seat of the I-beam wheel according to claim 1, characterized in that: The first flange (82) is provided with a first screw hole (821).
4. The concentricity detection device for the center seat of the I-beam wheel according to claim 1, characterized in that: The second flange (92) is provided with several second screw holes (921).
5. The concentricity detection device for the center seat of the I-beam wheel according to claim 4, characterized in that: The second screw hole (921) is a countersunk hole.
6. The concentricity detection device for the center seat of the I-beam wheel according to claim 4, characterized in that: The inner cylinder (81) has the same length as the outer cylinder (91).
7. The concentricity detection device for the center seat of the I-beam wheel according to claim 6, characterized in that: The length of the inner cylinder (81) is 2 / 3 to 4 / 5 of the length of the H-beam wheel.
8. The concentricity detection device for the center seat of the I-beam wheel according to claim 7, characterized in that: The inner cylinder (81) is a hollow cylinder.