Metal part detection tool

CN224906006UActive Publication Date: 2026-10-27SHENZHEN BEIZHULI PRECISION CO LTD
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Patent Information

Application Number
CN202522440800.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-18
Publication Date
2026-10-27
Estimated Expiration
2035-11-18

AI Technical Summary

Technical Problem

[0004]但是上述方式还存在以下缺陷:通过螺纹丝杆可对不同直径的销轴进行固定,但是需要手动操作,但是难以保证定位精度,容易导致销轴倾斜,影响轴心对齐精度,在测试轴向跳动时,会增加检测误差,且固定套筒固定在销轴两端,不便于对销轴进行驱动

Benefits of technology

1、该金属零部件检测工装,通过将销轴放置在两个支撑杆之间,支撑轮能够对销轴提供支撑,并可保持销轴的居中状态,销轴较长时,可防止销轴倾斜,确保了销轴的轴心对齐精度,防滑橡胶圈的设置能够提高销轴的防滑能力,通过电机对同步传动组件进行驱动,同步传动组件能够带动两个支撑杆同步转动,支撑杆通过支撑轮能够带动销轴旋转,便于开展销轴的轴向跳动检测,可保证检测精度,且适应于不同直径的销轴使用,无需采用夹持的方式固定销轴,方便快速取放销轴。

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Abstract

The utility model relates to mechanical processing detection technical field, and disclose a kind of metal parts detection tool, including support, the top of support is equipped with two support rods, the surface of support rod is equipped with two support wheels sliding, the middle part of support wheel is equipped with antiskid rubber ring, the side of support wheel is equipped with the limiting assembly for its limiting, the side of support is equipped with machine case fixedly, the inside of machine case is equipped with the synchronous transmission assembly for the transmission of two support rods;By placing pin shaft between two support rods, support wheel can provide support to pin shaft, and the central state of pin shaft can be maintained, when pin shaft is longer, it can prevent pin shaft from tilting, ensure the axial alignment accuracy of pin shaft, drive synchronous transmission assembly by motor, synchronous transmission assembly can drive two support rods to rotate synchronously, facilitate the axial runout detection of pin shaft.
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Description

Technical Field

[0001] This utility model relates to the field of mechanical processing and testing technology, specifically to a tooling for testing metal parts. Background Technology

[0002] Metal parts refer to metal components (such as shafts, gears, flanges, etc.) processed through casting, forging, cutting and other processes. Their dimensional accuracy and geometric tolerances directly affect the assembly quality and operating performance of mechanical equipment. Inspection fixtures, through standardized positioning, rapid clamping and integrated measurement functions, can efficiently verify whether the key dimensions of parts are qualified. Compared with traditional manual item-by-item inspection, it can reduce human error, improve inspection efficiency (especially suitable for mass production), and avoid scratches on precision surfaces caused by repeated measurements.

[0003] The "Pin Shaft Inspection Fixture" disclosed in application number "202320464194.5" includes a fixed base plate, a side plate on the upper outer surface of the fixed base plate, a threaded main rod in the middle of the side plate, a pad on the lower outer surface of the fixed base plate, a fixed sleeve on the outer surface of one end of the threaded main rod, a rotating handle on the outer surface of the other end of the threaded main rod, a threaded screw on the outer wall of the fixed sleeve, and a fixing plate on the outer surface of one end of the threaded screw. The pin shaft inspection fixture of this utility model allows the threaded main rod to be rotated and moved via the rotating handle during use, adjusting the distance between the fixed sleeves. This facilitates the fixing of pin shafts of different lengths, and the threaded screw can be used to fix pin shafts of different diameters. Furthermore, the pin shaft can be rotated while adhering to a ball bearing, allowing for rotational inspection of the pin shaft. This design is convenient to use and improves the inspection effect.

[0004] However, the above method still has the following drawbacks: the screw can fix pins of different diameters, but it requires manual operation, which makes it difficult to guarantee positioning accuracy and can easily cause the pin to tilt, affecting the alignment accuracy of the shaft center. When testing axial runout, it will increase the detection error. In addition, the fixing sleeve is fixed at both ends of the pin, which makes it inconvenient to drive the pin. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a metal parts inspection fixture that has the advantages of ensuring positioning accuracy and facilitating the driving of the pin shaft, thus solving the problems mentioned in the background art.

[0006] This utility model provides the following technical solution: a metal parts inspection fixture, including a bracket, two support rods rotatably mounted on the top of the bracket, two support wheels slidably mounted on the surface of the support rods, an anti-slip rubber ring sleeved in the middle of the support wheels, a limiting component for limiting the movement of the support wheels on one side, a housing fixedly mounted on one side of the bracket, a synchronous transmission component for transmitting power to the two support rods inside the housing, and a motor for driving the synchronous transmission component fixedly mounted on one side of the housing.

[0007] As a preferred embodiment of this utility model, the limiting component includes a convex shell and a compression spring. One side of the convex shell is fixedly connected to a support wheel. A slider is slidably provided inside the convex shell. A limiting block for limiting the support wheel is fixedly provided at the middle of the bottom end of the slider. Spring posts are fixedly provided at the middle of the top end of the slider and the inner wall of the top end of the convex shell. The two ends of the compression spring are respectively engaged with the two spring posts. A slide rail is provided at the middle of the bottom end of the convex shell, which is slidably connected to the limiting block. A damping rubber ring is provided inside the slide rail.

[0008] As a preferred embodiment of this utility model, a push plate is fixedly provided on one side of the slider, a push groove is provided at the bottom of the push plate, and a plate groove is provided on the other side of the convex shell, and the push plate is slidably connected to the plate groove.

[0009] As a preferred embodiment of this utility model, the surface of the support rod is provided with a flat opening, and the surface of the flat opening is provided with a plurality of limiting grooves corresponding to the limiting blocks. The middle part of the support wheel is provided with a sliding groove, and the support wheel is slidably connected to the support rod through the sliding groove.

[0010] As a preferred embodiment of this utility model, a support frame is fixedly provided at the top of the chassis, and a cover is fixedly installed at the top of the support frame by screws. An installation port is provided on one side of the chassis, and the output shaft of the motor is inserted and connected to the installation port.

[0011] As a preferred technical solution of this utility model, the synchronous transmission assembly includes a first shaft and a second shaft. Both the first shaft and the second shaft are rotatably connected to the inside of the housing. A first gear is fixedly provided in the middle of the first shaft and the middle of the second shaft. The first gear is meshed with a second gear. The middle of one side of the second gear is fixedly connected to one end of a support rod.

[0012] As a preferred embodiment of this utility model, a first synchronous wheel is fixedly provided on one side of the first shaft, a second synchronous wheel is fixedly provided on one side of the second shaft, a synchronous belt is provided between the second synchronous wheel and the first synchronous wheel, and the second synchronous wheel is connected to the first synchronous wheel through the synchronous belt.

[0013] As a preferred technical solution of this utility model, a slot is provided on one side of the synchronous pulley, and protrusions are provided on both sides of the slot. The output shaft of the motor is fixedly connected to a locking block, and recesses are provided on both sides of the locking block. The locking block is engaged with the slot.

[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. This metal parts inspection fixture places a pin between two support rods. The support wheel supports the pin and keeps it centered. When the pin is long, it prevents it from tilting, ensuring the pin's axial alignment accuracy. The anti-slip rubber ring improves the pin's anti-slip ability. A motor drives a synchronous transmission component, which rotates the two support rods synchronously. The support rods, through the support wheel, drive the pin to rotate, facilitating axial runout detection of the pin. This ensures detection accuracy and is suitable for pins of different diameters. It eliminates the need for clamping to fix the pin, allowing for quick and easy pin handling.

[0015] 2. This metal parts inspection fixture can adjust the distance between support wheels on the same support rod by sliding support wheels. It can adjust the distance between support wheels according to the length of the pin shaft, which is highly flexible. The limiting component can limit the support wheels after adjustment to prevent them from sliding. Attached Figure Description

[0016] Figure 1 This is one of the structural schematic diagrams of this utility model; Figure 2 This is the second structural schematic diagram of the present invention; Figure 3 This is a schematic diagram of the structure of the support wheel of this utility model; Figure 4 This is a schematic diagram of the limiting component of this utility model; Figure 5 This is a schematic diagram of the synchronous transmission assembly of this utility model; Figure 6 This is a schematic diagram of the synchronous belt structure of this utility model; Figure 7 This is a structural schematic diagram of the chassis of this utility model.

[0017] In the diagram: 1. Bracket; 2. Support rod; 3. Support wheel; 4. Anti-slip rubber ring; 5. Limiting assembly; 501. Convex shell; 502. Slider; 503. Limiting block; 504. Damping rubber ring; 505. Compression spring; 506. Spring column; 507. Push plate; 508. Push groove; 509. Plate groove; 6. Chassis; 7. Synchronous transmission assembly; 701. Shaft one; 702. Shaft two; 703. Gear one; 704. Gear two; 705. Synchronous pulley one; 706. Synchronous pulley two; 707. Slot; 708. Protrusion; 709. Synchronous belt; 8. Motor; 9. Flat opening; 10. Limiting groove; 11. Slide groove; 12. Support frame; 13. Cover; 14. Mounting port; 15. Locking block; 16. Recess. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figures 1-7 A metal parts inspection fixture includes a support 1. Two support rods 2 are rotatably mounted on the top of the support 1. Two support wheels 3 slide on the surface of the support rods 2. Anti-slip rubber rings 4 are fitted around the middle of the support wheels 3. A limiting component 5 is provided on one side of each support wheel 3 to limit its movement. A housing 6 is fixedly mounted on one side of the support 1. A synchronous transmission component 7 that drives the two support rods 2 is located inside the housing 6. A motor 8 that drives the synchronous transmission component 7 is fixedly mounted on one side of the housing 6. By placing a pin between the two support rods 2, the support wheels 3 can support the pin and maintain its centered position. When the pin is long, this prevents it from tilting, ensuring the pin's stability. The shaft alignment accuracy is improved. The anti-slip rubber ring 4 can improve the anti-slip ability of the pin. The synchronous transmission component 7 is driven by the motor 8. The synchronous transmission component 7 can drive the two support rods 2 to rotate synchronously. The support rod 2 can drive the pin to rotate through the support wheel 3, which facilitates the detection of the axial runout of the pin and can ensure the detection accuracy. It is also suitable for pins of different diameters. By sliding the support wheel 3, the distance between the support wheels 3 on the same support rod 2 can be adjusted. The distance between the support wheels 3 can be adjusted according to the length of the pin, which is flexible. The limiting component 5 can limit the support wheel 3 after adjustment to prevent the support wheel 3 from sliding after adjustment. In this embodiment, preferably, the limiting component 5 includes a convex shell 501 and a compression spring 505. One side of the convex shell 501 is fixedly connected to the support wheel 3. A slider 502 is slidably provided inside the convex shell 501. A limiting block 503 for limiting the support wheel 3 is fixedly provided at the middle of the bottom end of the slider 502. Spring posts 506 are fixedly provided at the middle of the top end of the slider 502 and the inner wall of the top end of the convex shell 501. The two ends of the compression spring 505 are respectively engaged with the two spring posts 506. A slide rail is opened at the middle of the bottom end of the convex shell 501, which is slidably connected to the limiting block 503. A damping rubber ring 504 is provided inside the slide rail. A push plate 507 is fixedly provided on one side of the slider 502. A push groove 508 is opened at the bottom of the push plate 507. A plate groove 509 is opened on the other side of the convex shell 501. The push plate 507 is slidably connected to the plate groove 509. A flat opening 9 is provided on the surface of the support rod 2. The surface of the support wheel 3 has several limiting grooves 10 corresponding to the limiting block 503. The middle part of the support wheel 3 has a sliding groove 11. The support wheel 3 is slidably connected to the support rod 2 through the sliding groove 11. By pushing the push plate 507 through the push groove 508, the limiting block 503 can be pulled out from the limiting groove 10. The slider 502 can compress the compression spring 505 to facilitate the sliding of the support wheel 3. The distance between the support wheels 3 on the same support rod 2 can be adjusted. The flat opening 9 can prevent the support wheel 3 from rotating on the support rod 2. By releasing the push plate 507, the compression spring 505 can push the slider 502 to reset, and the limiting block 503 can be pushed into the corresponding limiting groove 10 to quickly fix the support wheel 3. When the support rod 2 drives the support wheel 3 to rotate at low speed, the damping rubber ring 504 can provide sliding damping for the limiting block 503, which is stable, reliable and not easy to shake. In this embodiment, preferably, the synchronous transmission assembly 7 includes a first shaft 701 and a second shaft 702. Both the first shaft 701 and the second shaft 702 are rotatably connected to the interior of the housing 6. A first gear 703 is fixedly provided in the middle of the first shaft 701 and the middle of the second shaft 702. The first gear 703 is meshed with a second gear 704. The middle of one side of the second gear 704 is fixedly connected to one end of the support rod 2. A first synchronous pulley 705 is fixedly provided in one side of the first shaft 701, and a second synchronous pulley 706 is fixedly provided in one side of the second shaft 702. A synchronous belt 709 is provided between the second synchronous pulley 706 and the first synchronous pulley 705. The second synchronous pulley 706 is connected to the first synchronous pulley 705 through the synchronous belt 709. A slot 7 is provided in one side of the first synchronous pulley 705. 07. Both sides of the slot 707 are provided with protrusions 708. The output shaft of the motor 8 is fixedly connected to a locking block 15. Both sides of the locking block 15 are provided with recesses 16. The locking block 15 is engaged with the slot 707. The locking block 15 and the slot 707 can connect the first synchronous pulley 705 to the output shaft of the motor 8. The protrusions 708 and recesses 16 can ensure the transmission of torque. The motor 8 drives the first synchronous pulley 705. The first synchronous pulley 705 can drive the second synchronous pulley 706 to rotate synchronously through the synchronous belt 709. Then, the first shaft 701, the second shaft 702, the first gear 703 and the second gear 704 can drive the two support rods 2 to rotate synchronously. The support wheel 3 on the support rod 2 can drive the pin to rotate, which can maintain the stability of the pin when rotating. In this embodiment, preferably, a support frame 12 is fixedly provided at the top of the chassis 6, and a cover 13 is fixedly installed at the top of the support frame 12 by screws. An installation port 14 is provided on one side of the chassis 6, and the output shaft of the motor 8 is inserted and connected to the installation port 14. The support frame 12 can support and fix the cover 13. The cover 13 cooperates with the chassis 6 to protect the synchronous transmission component 7 inside, preventing the synchronous transmission component 7 from being exposed to the outside. By fixing the motor 8 to one side of the chassis 6, the heat dissipation capacity of the motor 8 can be guaranteed. The output shaft of the motor 8 can pass through the installation port 14, and rotational friction between the output shaft of the motor 8 and the chassis 6 can be prevented.

[0020] In use, the pin is first placed between the two support rods 2. The support wheel 3 provides support for the pin and keeps it in a centered position. Then, the synchronous transmission assembly 7 is driven by the motor 8 to drive the synchronous wheel 705. The synchronous wheel 705 drives the synchronous wheel 706 to rotate synchronously via the synchronous belt 709. This causes the shaft 701, shaft 702, gear 703, and gear 704 to rotate the two support rods 2 synchronously. The support wheel 3 on the support rod 2 drives the pin to rotate, ensuring the pin's axial alignment accuracy. The anti-slip rubber ring 4 improves the pin's anti-slip ability. The axial runout of the pin can be detected by a runout detector. After the test, the pin can be removed from the support wheel 3. When it is necessary to adjust the distance between the support wheels 3 on the same support rod 2 according to the length of the pin, first push the push plate 507 through the push groove 508 to pull the limit block 503 out of the limit groove 10. The slider 502 can compress the compression spring 505. Then slide the support wheel 3 to adjust the distance between the support wheels 3 on the same support rod 2. The flat opening 9 can prevent the support wheel 3 from rotating on the support rod 2. After that, release the push plate 507, and the compression spring 505 can push the slider 502 to reset. The limit block 503 can be pushed into the corresponding limit groove 10 to quickly fix the support wheel 3. When the support rod 2 drives the support wheel 3 to rotate at low speed, the damping rubber ring 504 can provide sliding damping for the limit block 503, making it less prone to shaking.

[0021] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A tooling for inspecting metal parts, comprising a support (1), characterized in that: The top of the bracket (1) is provided with two support rods (2), and the surface of the support rods (2) is provided with two support wheels (3). The middle of the support wheel (3) is provided with an anti-slip rubber ring (4). One side of the support wheel (3) is provided with a limiting component (5) to limit its movement. One side of the bracket (1) is provided with a housing (6). The inside of the housing (6) is provided with a synchronous transmission component (7) to transmit power to the two support rods (2). One side of the housing (6) is fixedly installed with a motor (8) to drive the synchronous transmission component (7).

2. The metal parts inspection fixture according to claim 1, characterized in that: The limiting component (5) includes a convex shell (501) and a compression spring (505). One side of the convex shell (501) is fixedly connected to the support wheel (3). A slider (502) is slidably provided inside the convex shell (501). A limiting block (503) for limiting the support wheel (3) is fixedly provided at the middle of the bottom end of the slider (502). Spring columns (506) are fixedly provided at the middle of the top end of the slider (502) and the inner wall of the top end of the convex shell (501). The two ends of the compression spring (505) are respectively engaged with the two spring columns (506). A slide is opened at the middle of the bottom end of the convex shell (501) and slidably connected to the limiting block (503). A damping rubber ring (504) is provided inside the slide.

3. The metal parts inspection fixture according to claim 2, characterized in that: A push plate (507) is fixedly provided on one side of the slider (502), and a push groove (508) is provided at the bottom of the push plate (507). A plate groove (509) is provided on the other side of the convex shell (501), and the push plate (507) is slidably connected to the plate groove (509).

4. The metal parts inspection fixture according to claim 2, characterized in that: The surface of the support rod (2) is provided with a flat opening (9), and the surface of the flat opening (9) is provided with a plurality of limiting grooves (10) corresponding to the limiting block (503). The middle part of the support wheel (3) is provided with a sliding groove (11), and the support wheel (3) is slidably connected to the support rod (2) through the sliding groove (11).

5. The metal parts inspection fixture according to claim 1, characterized in that: The top of the chassis (6) is fixedly provided with a support frame (12), and the top of the support frame (12) is fixedly installed with a cover (13) by screws. The side of the chassis (6) is provided with an installation port (14), and the output shaft of the motor (8) is inserted and connected to the installation port (14).

6. The metal parts inspection fixture according to claim 1, characterized in that: The synchronous transmission assembly (7) includes shaft one (701) and shaft two (702). Both shaft one (701) and shaft two (702) are rotatably connected to the inside of the housing (6). Gear one (703) is fixedly provided in the middle of shaft one (701) and shaft two (702). Gear one (703) is meshed with gear two (704). The middle of one side of gear two (704) is fixedly connected to one end of the support rod (2).

7. The metal parts inspection fixture according to claim 6, characterized in that: A first synchronous pulley (705) is fixedly provided on one side of the first shaft (701), and a second synchronous pulley (706) is fixedly provided on one side of the second shaft (702). A synchronous belt (709) is provided between the second synchronous pulley (706) and the first synchronous pulley (705). The second synchronous pulley (706) is connected to the first synchronous pulley (705) through the synchronous belt (709).

8. The metal parts inspection fixture according to claim 7, characterized in that: A slot (707) is provided on one side of the synchronous pulley (705), and protrusions (708) are provided on both sides of the slot (707). A locking block (15) is fixedly connected to the output shaft of the motor (8). A recess (16) is provided on both sides of the locking block (15). The locking block (15) engages with the slot (707).

Citation Information

Patent Citations

  • Pin shaft detection tool

    CN219531866U