Thread inspection calibration device

Abstract

The utility model provides a kind of thread detection calibration device, belong to the technical field of detection calibration, including workbench, the top of workbench is equipped with lifting device, the bottom of lifting device is equipped with detection device, and detection device includes the mounting bracket of workbench top, recessed groove is set in the top middle part of mounting bracket, detection ring is installed in the top of recessed groove and inside detection sensing piece is installed, the piston end of cylinder is penetrated T-shaped plate and is connected polygonal block by convex ring, hexagonal groove is set in the bottom of polygonal block and is equipped with bolt, limit slot is set in the outside both sides of polygonal block, limit post is movably inserted and installed in the inside of limit slot, the utility model has beneficial effect: by taking out limit post from the inside of limit slot, bolt is installed into hexagonal groove inside with limit post to limit bolt, the piston end of cylinder pushes polygonal block and bolt to move down synchronously to insert detection ring, and detection sensing piece in the inside of detection ring detects bolt.

Description

Technical Field

[0001] This utility model relates to the field of calibration technology, and more specifically, to a thread testing and calibration device. Background Technology

[0002] In industrial production, screw threads serve as the link connecting industrial components, and their quality directly affects the stability and reliability of parts, products, and production lines. When multiple screw threads are required to connect industrial products or parts, the thread holes of the parts should be inspected for openness, depth, and other aspects before assembly to avoid situations where screws cannot be screwed in or are not screwed in properly. In practice, the measurement of screw thread quality often relies on manual labor, which is not only inefficient but also difficult to control in terms of accuracy.

[0003] The thread detection device disclosed in application number CN202221992732.X is also an increasingly mature technology. It involves raising and retracting an electromagnetic limiting component, placing a bolt in a slot, and then fixing the bolt using the electromagnetic limiting component. A sliding fixing plate then moves the detection plate, simultaneously causing a bottom sliding rod to slide along a groove. This sliding rod compresses a spring. When the bolt is inserted into the thread groove on the side of the detection plate, the sliding of the fixing plate stops. Turning the handle then rotates the shaft. Due to the presence of a first and second bearing, the shaft rotates... This method results in a smoother operation. The rotation of the shaft causes the bolt to rotate and insert into the threaded groove. The bolt is then detected by a sensor inside the threaded groove. Once the detection is complete, the shaft can be rotated in the opposite direction, causing the bolt to rotate out of the threaded groove. At the same time, the compressive force on the spring is released, so the spring will reverse and drive the slide bar back to its initial state. The slide bar, through the fixing plate, will drive the detection plate back to its initial state. Then, by controlling the retraction of the electromagnetic limiter, the bolt can be removed from the placement slot, completing the detection. This method allows for convenient placement of bolts inside the thread detection device, simplifying the process and preventing damage to the thread detection device from the bolts, thus facilitating user operation.

[0004] Based on this, we agree with the advantages of the aforementioned products, but the following drawbacks still exist: While the operation of this type of detection device is relatively simple in practical use, it is not automated enough and requires multiple manual adjustments, which increases the workload of staff. Utility Model Content

[0005] The purpose of this invention is to provide a thread detection and calibration device to solve the problem of insufficient automation mentioned in the background art.

[0006] This utility model provides a thread detection and calibration device, including a workbench, a lifting device installed at the top of the workbench, and a detection device installed at the bottom of the lifting device.

[0007] The lifting device includes a frame at the top of the workbench, a fixed plate fixedly installed on the front of the frame, a set of guide rails symmetrically installed on the front of the fixed plate, an electric telescopic rod through the top of the frame, a coupling fixedly installed at the telescopic end of the electric telescopic rod, the coupling being installed inside the adapter groove of the T-shaped plate, a slider fixedly installed on the back of the T-shaped plate, the slider being slidably connected to the surface of the guide rails, and a cylinder installed at the top of the T-shaped plate.

[0008] As a preferred technical solution of this utility model, the detection device includes a mounting bracket at the top of the workbench, a concave groove is provided in the middle of the top of the mounting bracket, a through hole is provided in the middle of the concave groove, a detection ring is installed at the top of the concave groove and a detection sensor is installed inside it, the piston end of the cylinder passes through the T-shaped plate and is connected to the polygonal block through the convex ring, a hexagonal groove is provided at the bottom of the polygonal block, a bolt is movably installed inside the hexagonal groove, limit grooves are provided on both sides of the outer side of the polygonal block, and limit posts are movably inserted and installed inside the limit grooves.

[0009] As a preferred technical solution of this utility model, guide rods are fixedly installed on both sides of the bottom end of the T-shaped plate, and matching guide grooves are opened on both sides of the mounting frame, with the guide rods inserted into the inside of the guide grooves.

[0010] As a preferred technical solution of this utility model, the bottom of the workbench is equipped with legs at all four corners and a reinforcing rib is connected in the middle. The bottom of each leg is rotatably equipped with a caster wheel with a wheel brake.

[0011] As a preferred technical solution of this utility model, triangular plates are installed on both sides of the top of the T-shaped plate, and bearing sleeves are fitted on the telescopic end surface of the frame located on the electric telescopic rod and the piston end surface of the T-shaped plate located on the cylinder.

[0012] As a preferred technical solution of this utility model, a switch panel is installed on one side of the frame, and an electric telescopic rod switch, a cylinder switch and a detection sensor switch are respectively installed on one side of the switch panel. The switch panel is electrically connected to an external power supply.

[0013] Compared with the prior art, the beneficial effects of this utility model are: The telescopic end of the electric telescopic rod and the piston end of the cylinder have a self-locking mechanism after moving to the appropriate length. The telescopic end of the electric telescopic rod drives the slider of the T-shaped plate to move up and down along the guide rail through the coupling. The guide rail provides a smooth sliding trajectory for the T-shaped plate, so that the T-shaped plate drives the cylinder to move up and down synchronously. The piston end of the cylinder pushes the polygonal block and the bolt installed inside it to move down synchronously to the insertion detection ring. The detection sensor inside the detection ring detects the bolt. At the same time, the guide rod of the T-shaped plate moves freely inside the guide groove of the mounting frame, ensuring the stability and accuracy of the T-shaped plate when moving up and down. Attached Figure Description

[0014] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall structure of the calibration device of this utility model; Figure 2 This is a disassembled structural diagram of the lifting device of this utility model; Figure 3 This is a disassembly diagram of the detection device of this utility model.

[0015] In the diagram: 100, workbench; 110, support leg; 111, casters; 200. Lifting device; 210. Frame; 211. Fixing plate; 212. Guide rail; 213. Electric telescopic rod; 214. Coupling; 215. T-plate; 216. Adaptor groove; 217. Slider; 218. Cylinder; 219. Guide rod; 230. Triangular plate; 231. Switch panel; 300. Detection device; 310. Mounting bracket; 311. Concave groove; 312. Detection ring; 313. Polygonal block; 314. Hexagonal groove; 315. Bolt; 316. Limiting groove; 317. Limiting post; 318. Guide groove. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Example Please see Figure 1-3This utility model provides a thread detection and calibration device, including a workbench 100, a lifting device 200 installed at the top of the workbench 100, and a detection device 300 installed at the bottom of the lifting device 200.

[0018] Please refer to the details. Figure 2 The lifting device 200 includes a frame 210 at the top of the workbench 100. A fixing plate 211 is fixedly installed on the front of the frame 210. A set of guide rails 212 are symmetrically installed on the front of the fixing plate 211. An electric telescopic rod 213 is installed through the top of the frame 210. A coupling 214 is fixedly installed at the telescopic end of the electric telescopic rod 213. The coupling 214 is installed inside the adapter groove 216 of the T-shaped plate 215. A slider 217 is fixedly installed on the back of the T-shaped plate 215. The slider 217 is slidably connected to the surface of the guide rails 212. A cylinder 218 is installed at the top of the T-shaped plate 215.

[0019] In one specific embodiment, please refer to Figure 2 By activating the electric telescopic rod 213, the telescopic end of the electric telescopic rod 213 has a self-locking property after moving to the appropriate length. The telescopic end of the electric telescopic rod 213 drives the slider 217 of the T-shaped plate 215 to move up and down along the guide rail 212 through the coupling 214. The guide rail 212 provides a smooth sliding trajectory for the T-shaped plate 215, so that the T-shaped plate 215 drives the cylinder 218 to rise and fall synchronously.

[0020] Please see Figure 3 The detection device 300 includes a mounting bracket 310 at the top of the workbench 100. A concave groove 311 is provided in the middle of the top of the mounting bracket 310. A through hole is provided in the middle of the concave groove 311. A detection ring 312 is installed at the top of the concave groove 311 and a detection sensor is installed inside it. The piston end of the cylinder 218 passes through the T-shaped plate 215 and is connected to the polygonal block 313 through the convex ring. A hexagonal groove 314 is provided at the bottom of the polygonal block 313. A bolt 315 is movably installed inside the hexagonal groove 314. Limiting grooves 316 are provided on both sides of the outer side of the polygonal block 313. Limiting posts 317 are movably inserted inside the limiting grooves 316.

[0021] In one specific embodiment, please refer to Figure 3By activating cylinder 218 and the detection sensor, the piston end of cylinder 218 has a self-locking property when it moves to a suitable length, removing the limiting post 317 from the inside of the limiting groove 316, installing bolt 315 into the hexagonal groove 314 of polygonal block 313, and then re-inserting the limiting post 317 into the inside of the limiting groove 316 to limit bolt 315 and prevent bolt 315 from falling off. The piston end of cylinder 218 pushes polygonal block 313 and bolt 315 installed inside it to move down synchronously to the insertion detection ring 312, and the detection sensor inside the detection ring 312 detects bolt 315.

[0022] Please see Figure 2 Guide rods 219 are fixedly installed on both sides of the bottom end of the T-shaped plate 215. The mounting bracket 310 has matching guide grooves 318 on both sides, and the guide rods 219 are inserted into the guide grooves 318.

[0023] In one specific embodiment, please refer to Figure 2 The guide rod 219 of the T-shaped plate 215 moves freely inside the guide groove 318 of the mounting bracket 310, ensuring the stability and accuracy of the T-shaped plate 215 during its up-and-down movement.

[0024] Please see Figure 2 The workbench 100 is equipped with four support legs 110 at the bottom corners and a reinforcing rib is connected in the middle. The bottom of each support leg 110 is rotatably equipped with a caster wheel 111 with a wheel brake.

[0025] In one specific embodiment, please refer to Figure 2 The support legs 110 provide height and stability to the worktable 100, the reinforcing ribs increase the structural strength between the support legs 110, and the casters 111 make it easy to move the worktable 100 flexibly and fix it in a certain position when needed.

[0026] Please see Figure 2 Triangular plates 230 are installed on both sides of the top of the T-shaped plate 215. Bearing sleeves are fitted on the surface of the extension end of the electric telescopic rod 213 and the surface of the piston end of the cylinder 218 of the T-shaped plate 215.

[0027] In one specific embodiment, please refer to Figure 2 The structural strength of the T-plate 215 is increased by the triangular plate 230, and the bearing sleeve reduces the friction and wear between the components, ensuring the stability of each telescopic component during movement.

[0028] Please see Figure 2 A switch panel 231 is installed on one side of the frame 210. An electric telescopic rod switch, a cylinder switch, and a detection sensor switch are installed on one side of the switch panel 231. The switch panel 231 is electrically connected to an external power supply.

[0029] In one specific embodiment, please refer to Figure 2 The switch panel 231 provides power to the electrical equipment, and the independent switch provides independent protection for the electrical equipment.

[0030] The thread detection and calibration device provided by this utility model is used as follows: Before use: The operator turns on the external power supply, opens the switch panel 231, and then turns on the electric telescopic rod switch, cylinder switch and detection sensor switch in sequence. The limit post 317 is taken out from the inside of the limit groove 316. The bolt 315 to be tested is installed into the hexagonal groove 314 of the polygon block 313. The limit post 317 is then reinserted into the inside of the limit groove 316 to limit the bolt 315 to be tested and prevent the bolt 315 from falling off. In use: The telescopic end of the electric telescopic rod 213 and the piston end of the cylinder 218 have self-locking properties after moving to the appropriate length. The telescopic end of the electric telescopic rod 213 drives the slider 217 of the T-shaped plate 215 to move up and down along the guide rail 212 through the coupling 214. The guide rail 212 provides a smooth sliding trajectory for the T-shaped plate 215, so that the T-shaped plate 215 drives the cylinder 218 to rise and fall synchronously. The piston end of the cylinder 218 pushes the polygonal block 313 and the bolt 315 installed inside it to move down synchronously to the insertion detection ring 312. The detection sensor inside the detection ring 312 detects the bolt 315. At the same time, the guide rod 219 of the T-shaped plate 215 moves freely inside the guide groove 318 of the mounting bracket 310, ensuring the stability and accuracy of the T-shaped plate 215 when moving up and down.

[0031] The contents not described in detail in this description are existing technologies known to those skilled in the art. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A thread inspection and calibration device, characterized in that, include: A workbench (100) is provided with a lifting device (200) at the top and a detection device (300) at the bottom. The lifting device (200) includes a frame (210) at the top of the workbench (100). A fixing plate (211) is fixedly installed on the front of the frame (210). A set of guide rails (212) are symmetrically installed on the front of the fixing plate (211). An electric telescopic rod (213) is installed through the top of the frame (210). A coupling (214) is fixedly installed at the telescopic end of the electric telescopic rod (213). The coupling (214) is installed inside the adapter groove (216) of the T-shaped plate (215). A slider (217) is fixedly installed on the back of the T-shaped plate (215). The slider (217) is slidably connected to the surface of the guide rail (212). A cylinder (218) is installed at the top of the T-shaped plate (215).

2. The calibration device according to claim 1, characterized in that: The detection device (300) includes a mounting bracket (310) at the top of the workbench (100). A concave groove (311) is provided in the middle of the top of the mounting bracket (310). A through hole is provided in the middle of the concave groove (311). A detection ring (312) is installed at the top of the concave groove (311) and a detection sensor is installed inside it. The piston end of the cylinder (218) passes through the T-shaped plate (215) and is connected to the polygonal block (313) through the convex ring. A hexagonal groove (314) is provided at the bottom of the polygonal block (313). A bolt (315) is movably installed inside the hexagonal groove (314). Limiting grooves (316) are provided on both sides of the outer side of the polygonal block (313). Limiting posts (317) are movably inserted inside the limiting grooves (316).

3. The calibration device according to claim 2, characterized in that: Guide rods (219) are fixedly installed on both sides of the bottom end of the T-shaped plate (215). The mounting bracket (310) has matching guide grooves (318) on both sides. The guide rods (219) are inserted into the guide grooves (318).

4. The calibration device according to claim 1, characterized in that: The workbench (100) is equipped with four support legs (110) at the bottom corners and a reinforcing rib is connected in the middle. The bottom of each support leg (110) is rotatably equipped with a universal wheel (111) with a wheel brake.

5. The calibration device according to claim 1, characterized in that: Triangular plates (230) are installed on both sides of the top of the T-shaped plate (215). The frame (210) is located on the telescopic end surface of the electric telescopic rod (213) and the T-shaped plate (215) is located on the piston end surface of the cylinder (218) both of which are fitted with bearing sleeves.

6. The calibration device according to claim 1, characterized in that: A switch panel (231) is installed on one side of the frame (210). An electric telescopic rod switch, a cylinder switch and a detection sensor switch are respectively installed on one side of the switch panel (231). The switch panel (231) is electrically connected to an external power supply.

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