A vibrating point arrangement real-time monitoring and statistics device

CN224906055UActive Publication Date: 2026-10-27CHINA RAILWAY 14TH BUREAU GRP NO 3 ENG CO LTD +1
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Patent Information

Application Number
CN202522420663.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-14
Publication Date
2026-10-27
Estimated Expiration
2035-11-14

AI Technical Summary

Technical Problem

[0003]但现有的振捣监测装置仍然存在不足之处,具体为:现有的振捣监测装置安装固定操作较为繁琐,使用不方便

Benefits of technology

[0016]1、本实用新型中,通过设置一种振捣点位排布实时监测及统计装置。利用该装置中的固定机构来安装监测盒,将拉动左固定板和右固定板,左固定板和右固定板向上转动并分开,将监测盒放置在振捣棒外壁,推动左固定板和右固定板,左固定板和右固定板向下转动并合拢在一起,控制器启动电磁铁,电磁铁会吸引定位销,定位销在电磁铁的吸引下插入右固定板内,定位销会卡住右固定板并将右固定板固定在左固定板内,控制器启动微型电动推杆,微型电动推杆会推动连接板和安放座向外移动,向外移动的安放座会紧贴振捣棒外壁,控制器启动电阻加热丝,电阻加热丝会加热安放座和连接胶条,连接胶条受热软化,软化的连接胶条会粘住振捣棒外壁,控制器关闭电阻加热丝,电阻加热丝不再加热安放座和连接胶条,连接胶条冷却固化,固化后的连接胶条会将左固定板和右固定板粘贴固定在振捣棒外壁,从而将监测盒安装在振捣棒上,解决了现有的振捣监测装置安装固定操作较为繁琐,使用不方便的问题。

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Abstract

The utility model relates to building construction technical field especially for a kind of vibration point position arrangement real-time monitoring and statistics device, including monitoring box and positioning base station, the outer wall of monitoring box is provided with fixed mechanism, it is used to be fixed on the monitoring box in vibration equipment, the inside fixed connection of monitoring box has GPS locator, the inside of monitoring box and the left side fixed connection of GPS locator has data transmission antenna, the inside of monitoring box and the right side fixed connection of data transmission antenna has controller, the top of monitoring box is equipped with sealing cover by lock catch, the inside of monitoring box and below GPS locator are provided with battery, by setting a kind of vibration point position arrangement real-time monitoring and statistics device. The fixed mechanism in the device is used to install monitoring box, solve the existing vibration monitoring device installation fixed operation more cumbersome, the problem of inconvenient use.
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Description

Technical Field

[0001] This utility model relates to the field of building construction technology, specifically to a device for real-time monitoring and statistical analysis of vibration point layout. Background Technology

[0002] Vibration is an operation used in building construction to effectively remove air bubbles from inside concrete in order to eliminate honeycomb and pitting defects. It is generally operated by a pneumatic vibrator.

[0003] However, the existing vibration monitoring devices still have shortcomings, specifically: the installation and fixing of the existing vibration monitoring devices are relatively cumbersome and inconvenient to use. Utility Model Content

[0004] The purpose of this invention is to provide a device for real-time monitoring and statistical analysis of the layout of vibration points, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A real-time monitoring and statistical device for the layout of vibration points includes a monitoring box and a positioning base station. The outer wall of the monitoring box is provided with a fixing mechanism for fixing the monitoring box to the vibration equipment. A GPS locator is fixedly connected inside the monitoring box. A data transmission antenna is fixedly connected inside the monitoring box and to the left of the GPS locator. A controller is fixedly connected inside the monitoring box and to the right of the data transmission antenna. A sealing cover is installed on the top of the monitoring box by a latch. A battery is provided inside the monitoring box and below the GPS locator.

[0007] As a preferred embodiment of this utility model, the fixing mechanism includes a left fixing plate and a right fixing plate rotatably connected to both sides of the center of the bottom of the monitoring box. A positioning pin is slidably connected inside the left fixing plate and above the monitoring box. A return spring is fixedly connected to the outer wall of the positioning pin and inside the left fixing plate. An electromagnet is fixedly connected inside the right fixing plate at the position corresponding to the positioning pin. A connecting plate is slidably connected inside both the left and right fixing plates. A miniature electric push rod is fixedly connected to the outer wall of the connecting plate. A mounting base is slidably connected to the outer wall of the connecting plate. A connecting rubber strip is fixedly connected inside the mounting base. A resistance heating wire is fixedly connected inside the connecting plate near the mounting base.

[0008] As a preferred embodiment of this utility model, both the monitoring box and the sealing cover are made of ABS plastic. A silicone sealing gasket is fixedly connected to the top of the monitoring box and below the sealing cover. The GPS locator, data transmission antenna, battery and controller are all connected electrically.

[0009] Through the above technical solution, the silicone sealing gasket can prevent external debris from entering the monitoring box and avoid debris from affecting the operation of the internal equipment of the monitoring box.

[0010] As a preferred embodiment of this utility model, the GPS locator is adapted to the positioning base station via a 1575.42 MHz radio wave. Multiple positioning base stations are provided, and the data transmission antenna is connected to the monitoring center via a wireless data network.

[0011] As a preferred embodiment of this utility model, the left fixing plate, the right fixing plate, the connecting plate, and the mounting base are all made of aluminum alloy. The left fixing plate and the right fixing plate are both semi-circular in design. The left fixing plate and the right fixing plate both extend through and out of the monitoring box. The reset spring is fixedly connected to the left fixing plate, the miniature electric push rod is fixedly connected to the left fixing plate, and the miniature electric push rod is fixedly connected to the right fixing plate.

[0012] As a preferred embodiment of this utility model, the positioning pin is made of stainless steel, and a slot is provided inside the right fixing plate at the position corresponding to the positioning pin. Multiple sets of the miniature electric push rod, the mounting base, the connecting strip, and the resistance heating wire are provided, and the connecting strip is made of hot melt adhesive.

[0013] As a preferred embodiment of this utility model, the outer walls of both the left and right fixing plates are fixedly connected with anti-slip rubber pads, and the outer walls of the anti-slip rubber pads are provided with multiple sets of anti-slip patterns. The mounting base has a convex-shaped structure design, and the mounting base extends through and beyond the connecting plate. The electromagnet, the miniature electric push rod, the resistance heating wire and the controller are all connected by electrical connection.

[0014] Through the above technical solution, the anti-slip rubber pad can increase the friction between the left and right fixing plates and the vibrator, preventing the monitoring box from sliding.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. This utility model includes a real-time monitoring and statistical device for the arrangement of vibration points. The monitoring box is installed using a fixing mechanism within this device. Pulling the left and right fixing plates causes them to rotate upwards and separate. The monitoring box is then placed on the outer wall of the vibrator. Pushing the left and right fixing plates causes them to rotate downwards and close together. The controller activates the electromagnet, which attracts the positioning pin. Under the attraction of the electromagnet, the positioning pin inserts into the right fixing plate, locking it and fixing it within the left fixing plate. The controller then activates a miniature electric push rod, which pushes the connecting plate and the mounting base outwards. The moving, outward-moving mounting base will fit tightly against the outer wall of the vibratory rod. The controller activates the resistance heating wire, which heats the mounting base and connecting strip. The heated connecting strip softens and adheres to the outer wall of the vibratory rod. The controller then deactivates the resistance heating wire, which no longer heats the mounting base and connecting strip. The connecting strip cools and solidifies, then adheres and fixes the left and right fixing plates to the outer wall of the vibratory rod, thus installing the monitoring box on the vibratory rod. This solves the problem of cumbersome installation and inconvenience of existing vibration monitoring devices. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the monitoring box of this utility model;

[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of the positioning base station of this utility model;

[0019] Figure 3 This is a cross-sectional view of the monitoring box of this utility model;

[0020] Figure 4 This utility model Figure 3 Enlarged view of point A in the middle;

[0021] Figure 5 This utility model Figure 3 Enlarged view of section B in the middle.

[0022] In the diagram: 1. Monitoring box; 2. Positioning base station; 3. Fixing mechanism; 4. GPS locator; 5. Data transmission antenna; 6. Controller; 7. Sealing cover; 8. Battery; 301. Left fixing plate; 302. Right fixing plate; 303. Positioning pin; 304. Return spring; 305. Electromagnet; 306. Connecting plate; 307. Miniature electric push rod; 308. Mounting base; 309. Connecting adhesive strip; 310. Resistance heating wire. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0024] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, and several embodiments of the utility model will be provided. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and complete.

[0025] For examples, please refer to Figure 1-5 This utility model provides a technical solution:

[0026] A real-time monitoring and statistical device for the layout of vibration points includes a monitoring box 1 and a positioning base station 2. The outer wall of the monitoring box 1 is provided with a fixing mechanism 3 for fixing the monitoring box 1 to the vibration equipment. A GPS locator 4 is fixedly connected inside the monitoring box 1. A data transmission antenna 5 is fixedly connected inside the monitoring box 1 and to the left of the GPS locator 4. A controller 6 is fixedly connected inside the monitoring box 1 and to the right of the data transmission antenna 5. A sealing cover 7 is installed on the top of the monitoring box 1 by a latch. A battery 8 is provided inside the monitoring box 1 and below the GPS locator 4.

[0027] Both the monitoring box 1 and the sealing cover 7 are made of ABS plastic. A silicone sealing gasket is fixedly connected to the top of the monitoring box 1 and below the sealing cover 7. The silicone sealing gasket can prevent external debris from entering the monitoring box 1 and avoid debris from affecting the operation of the internal equipment of the monitoring box 1. The GPS locator 4, data transmission antenna 5, battery 8 and controller 6 are all connected by electrical connection.

[0028] The GPS locator 4 is adapted to the positioning base station 2 via a 1575.42 MHz radio. The positioning base station 2 is equipped with multiple sets of antennas, and the data transmission antenna 5 is connected to the monitoring center via a wireless data network.

[0029] In this embodiment, reference Figure 3 , Figure 4 as well as Figure 5The fixing mechanism 3 includes a left fixing plate 301 and a right fixing plate 302 rotatably connected to the center of the bottom of the monitoring box 1. A positioning pin 303 is slidably connected inside the left fixing plate 301 and above the monitoring box 1. A return spring 304 is fixedly connected to the outer wall of the positioning pin 303 and inside the left fixing plate 301. An electromagnet 305 is fixedly connected inside the right fixing plate 302 and at the corresponding position of the positioning pin 303. A connecting plate 306 is slidably connected inside both the left fixing plate 301 and the right fixing plate 302. A miniature electric push rod 307 is fixedly connected to the outer wall of the connecting plate 306. A mounting base 308 is slidably connected to the outer wall of the connecting plate 306. A connecting strip 309 is fixedly connected inside the mounting base 308. A resistance heating wire 310 is fixedly connected inside the connecting plate 306 and near the mounting base 308.

[0030] The left fixing plate 301, right fixing plate 302, connecting plate 306, and mounting base 308 are all made of aluminum alloy. The left fixing plate 301 and right fixing plate 302 are both semi-circular in design. The left fixing plate 301 and right fixing plate 302 both penetrate and extend to the outside of the monitoring box 1. The reset spring 304 is fixedly connected to the left fixing plate 301, the miniature electric push rod 307 is fixedly connected to the left fixing plate 301, and the miniature electric push rod 307 is fixedly connected to the right fixing plate 302.

[0031] The positioning pin 303 is made of stainless steel. The right fixing plate 302 has a slot inside and at the corresponding position of the positioning pin 303. Multiple sets of miniature electric push rod 307, mounting base 308, connecting strip 309 and resistance heating wire 310 are provided. The connecting strip 309 is made of hot melt adhesive.

[0032] The outer walls of the left fixing plate 301 and the right fixing plate 302 are both fixedly connected with anti-slip rubber pads, and the outer walls of the anti-slip rubber pads have multiple sets of anti-slip textures. The anti-slip rubber pads can increase the friction between the left fixing plate 301 and the right fixing plate 302 and the vibrator, preventing the monitoring box 1 from sliding. The mounting base 308 has a convex structure design. The mounting base 308 extends through and to the outside of the connecting plate 306. The electromagnet 305, the miniature electric push rod 307, the resistance heating wire 310 and the controller 6 are all connected electrically.

[0033] The working process of this utility model is as follows: When using the real-time monitoring and statistical device for the layout of vibration points designed in this scheme, pull the left fixed plate 301 and the right fixed plate 302. The left fixed plate 301 and the right fixed plate 302 will rotate upward and separate. Place the monitoring box 1 on the outer wall of the vibrator. Push the left fixed plate 301 and the right fixed plate 302. The left fixed plate 301 and the right fixed plate 302 will rotate downward and close together. Remove the sealing cover 7. The controller 6 will start the electromagnet 305. The electromagnet 305 will attract the positioning pin 303. Under the attraction of the electromagnet 305, the positioning pin 303 will insert into the right fixed plate 302. The positioning pin 303 will lock the right fixed plate 302 and fix the right fixed plate 302 inside the left fixed plate 301. The controller... 6. Start the miniature electric push rod 307. The miniature electric push rod 307 will push the connecting plate 306 and the mounting base 308 to move outward. The moving mounting base 308 will be in close contact with the outer wall of the vibrator. Controller 6 starts the resistance heating wire 310. The resistance heating wire 310 will heat the mounting base 308 and the connecting strip 309. The connecting strip 309 softens when heated. The softened connecting strip 309 will stick to the outer wall of the vibrator. Controller 6 turns off the resistance heating wire 310. The resistance heating wire 310 will no longer heat the mounting base 308 and the connecting strip 309. The connecting strip 309 cools and solidifies. The solidified connecting strip 309 will stick and fix the left fixing plate 301 and the right fixing plate 302 to the outer wall of the vibrator, thereby installing the monitoring box 1 on the vibrator.

[0034] The controller 6 starts the GPS locator 4, reinstalls the sealing cover 7 on the monitoring box 1, starts the vibrator, and the vibrator vibrates the concrete. The GPS locator 4 receives the signal from the positioning base station 2 and calculates the distance between the positioning base station 2 and the GPS locator 4. The controller 6 transmits the data from the GPS locator 4 to the monitoring backend through the data transmission antenna 5. The monitoring backend monitors the vibration points according to the input data.

[0035] The positioning base station 2, GPS locator 4, controller 6, data transmission antenna 5, battery 8, electromagnet 305, miniature electric push rod 307, and resistance heating wire 310 used in this utility model are all existing known electrical devices, and all can be directly purchased and used on the market. Their structure, circuit, and control principle are all existing known technologies. Therefore, the structure, circuit, and control principle of the positioning base station 2, GPS locator 4, controller 6, data transmission antenna 5, battery 8, electromagnet 305, miniature electric push rod 307, and resistance heating wire 310 will not be described in detail here.

[0036] All standard parts used in this application can be purchased from the market. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art and are also general components, which are common knowledge in this field.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A real-time monitoring and statistical device for the layout of vibration points, comprising a monitoring box (1) and a positioning base station (2), characterized in that: The outer wall of the monitoring box (1) is provided with a fixing mechanism (3) for fixing the monitoring box (1) to the vibrating equipment. A GPS locator (4) is fixedly connected inside the monitoring box (1). A data transmission antenna (5) is fixedly connected inside the monitoring box (1) and to the left of the GPS locator (4). A controller (6) is fixedly connected inside the monitoring box (1) and to the right of the data transmission antenna (5). A sealing cover (7) is installed on the top of the monitoring box (1) by a latch. A storage battery (8) is provided inside the monitoring box (1) and below the GPS locator (4).

2. The device for real-time monitoring and statistical analysis of vibration point layout according to claim 1, characterized in that: The fixing mechanism (3) includes a left fixing plate (301) and a right fixing plate (302) rotatably connected to both sides of the bottom center of the monitoring box (1). A positioning pin (303) is slidably connected inside the left fixing plate (301) and above the monitoring box (1). A return spring (304) is fixedly connected to the outer wall of the positioning pin (303) and inside the left fixing plate (301). An electromagnet (305) is fixedly connected inside the right fixing plate (302) at the corresponding position of the positioning pin (303). The left fixing plate (301) and the right fixing plate (302) are both slidably connected to a connecting plate (306). A miniature electric push rod (307) is fixedly connected to the outer wall of the connecting plate (306). A mounting base (308) is slidably connected to the outer wall of the connecting plate (306). A connecting strip (309) is fixedly connected inside the mounting base (308). A resistance heating wire (310) is fixedly connected inside the connecting plate (306) and near the mounting base (308).

3. The device for real-time monitoring and statistical analysis of vibration point layout according to claim 1, characterized in that: The monitoring box (1) and the sealing cover (7) are both made of ABS plastic. A silicone sealing gasket is fixedly connected to the top of the monitoring box (1) and below the sealing cover (7). The GPS locator (4), data transmission antenna (5), battery (8) and controller (6) are all connected electrically.

4. The device for real-time monitoring and statistical analysis of vibration point layout according to claim 1, characterized in that: The GPS locator (4) is adapted to the positioning base station (2) via a 1575.42 MHz radio. The positioning base station (2) is equipped with multiple sets of antennas. The data transmission antenna (5) is connected to the monitoring center via a wireless data network.

5. The device for real-time monitoring and statistical analysis of vibration point layout according to claim 2, characterized in that: The left fixing plate (301), right fixing plate (302), connecting plate (306), and mounting base (308) are all made of aluminum alloy. The left fixing plate (301) and right fixing plate (302) are both semi-circular in design. The left fixing plate (301) and right fixing plate (302) extend through and out of the monitoring box (1). The reset spring (304) is fixedly connected to the left fixing plate (301), the miniature electric push rod (307) is fixedly connected to the left fixing plate (301), and the miniature electric push rod (307) is fixedly connected to the right fixing plate (302).

6. The real-time monitoring and statistical device for the layout of vibration points according to claim 2, characterized in that: The positioning pin (303) is made of stainless steel. The right fixing plate (302) has a slot inside and at the corresponding position of the positioning pin (303). Multiple sets of the miniature electric push rod (307), the mounting base (308), the connecting strip (309) and the resistance heating wire (310) are provided. The connecting strip (309) is made of hot melt adhesive.

7. The real-time monitoring and statistical device for the layout of vibration points according to claim 2, characterized in that: The outer walls of the left fixing plate (301) and the right fixing plate (302) are both fixedly connected with anti-slip rubber pads, and the outer walls of the anti-slip rubber pads are provided with multiple anti-slip patterns. The mounting base (308) is designed with a convex shape. The mounting base (308) extends through and to the outside of the connecting plate (306). The electromagnet (305), the miniature electric push rod (307), the resistance heating wire (310) and the controller (6) are all connected electrically.