Electronic belt scale with cleaning function

CN224906113UActive Publication Date: 2026-10-27FUJIAN HUADIAN KEMEN POWER GENERATION CO LTD
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Patent Information

Application Number
CN202522377849.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-10
Publication Date
2026-10-27
Estimated Expiration
2035-11-10

AI Technical Summary

Technical Problem

本实用新型提供一种具有清洁功能的电子皮带秤,旨在解决背景技术中所提出现有的清洁方式主要依赖人工定期清理,效率低下,且存在安全隐患

Benefits of technology

该具有清洁功能的电子皮带秤,通过设置第一清理机构和第二清理机构,使得该皮带秤通过清扫和吹扫的组合,实现了对皮带工作面的自动化清洁,无需人工干预,显著提高了生产效率,同时有效防止了物料在称重区域的粘附和堆积,从根本上消除了因积料导致的零点漂移,确保了电子皮带秤长期运行的计量精度和稳定性,并且减少了坚硬物料对称重托辊和皮带的磨损,降低了设备故障率,延长了整体设备的使用寿命。

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Abstract

The utility model discloses an electronic belt scale with cleaning function belongs to electronic belt scale field, first cleaning mechanism includes the frame, the top of frame is equidistant and is provided with a plurality of rotating holes, the frame is through a plurality of rotating holes respectively with a plurality of rotating rods rotation connection, the top fixedly connected with cleaning brush of rotating rod, the bottom end of rotating rod in the middle is with motor output end transmission connection. This electronic belt scale with cleaning function, through setting first cleaning mechanism and second cleaning mechanism, make the belt scale through the combination of sweeping and blowing, realized the automatic cleaning of the belt work surface, without manual intervention, significantly improved the production efficiency, prevented the material from adhering and piling up in the weighing area effectively, fundamentally eliminated the zero point drift caused by the material, ensured the measurement accuracy and stability of long -term operation of electronic belt scale, and reduced the wear and tear of hard material to the weighing roller and belt.
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Description

Technical Field

[0001] This utility model relates to the field of electronic belt scale technology, specifically an electronic belt scale with a cleaning function. Background Technology

[0002] Electronic belt scales are key equipment installed on belt conveyors for the continuous measurement of bulk materials, and are widely used in industries such as mining, power, ports, and chemicals. Their core principle is to measure the weight of material per unit length of the belt using load cells, and then combine this with the belt speed measured by a speed sensor to calculate the instantaneous flow rate and cumulative weight.

[0003] In practical applications, belt-conveyed materials (such as coal, ore, and grain) often contain dust, moisture, or are sticky. These materials easily adhere to and accumulate in the weighing area, especially on the weighing rollers, scale frame structure, and sensor surfaces. Material and dust accumulation can lead to a series of problems: Measurement error: Adhering material becomes part of the "tare weight", causing zero drift and seriously affecting measurement accuracy.

[0004] Equipment damage: Hard, accumulated material may jam the idler rollers, preventing them from rotating, accelerating belt wear, and potentially damaging the weighing frame.

[0005] Existing cleaning methods mainly rely on regular manual cleaning, which is inefficient and poses safety hazards. A few devices are equipped with independent sweepers, but their installation location and cleaning effect are often unsatisfactory, failing to effectively and promptly clean the bottom area of ​​electronic belt scales.

[0006] Therefore, this utility model provides an electronic belt scale with a cleaning function to solve the above problems. Utility Model Content

[0007] (a) Technical problems to be solved This invention provides an electronic belt scale with a cleaning function, aiming to solve the problem mentioned in the background art that existing cleaning methods mainly rely on manual periodic cleaning, which is inefficient and poses safety hazards. A few devices are equipped with independent cleaners, but their installation location and cleaning effect are often unsatisfactory, failing to effectively and promptly clean the bottom area of ​​the electronic belt scale.

[0008] (II) Technical Solution To achieve the above objectives, the present invention provides the following technical solution: an electronic belt scale with a cleaning function, comprising a belt scale body, wherein a first cleaning mechanism and a second cleaning mechanism are provided at the bottom of the belt scale body, and the first cleaning mechanism is connected to the second cleaning mechanism through a connecting plate; The first cleaning mechanism includes a frame, with multiple rotating holes equidistantly opened on the top of the frame. The frame is rotatably connected to multiple rotating rods through the multiple rotating holes. A cleaning brush is fixedly connected to the top of each rotating rod. The bottom end of the rotating rod located in the middle is connected to the output end of a motor. The motor is fixedly connected to the bottom of the inner wall of the frame.

[0009] As a preferred technical solution of this application, a first gear is fixedly connected to the outer wall of the rotating rod located in the middle, and a second gear is fixedly connected to the outer wall of the rotating rods located on both sides, wherein the outer wall of the first gear meshes with the outer wall of the second gear.

[0010] As a preferred technical solution of this application, a plurality of bearing seats are fixedly connected at equal intervals to the top of the inner wall of the frame, and a bearing is provided inside the bearing seat. The bearing seat is rotatably connected to the rotating rod through the bearing.

[0011] As a preferred technical solution of this application, the second cleaning mechanism includes a ventilation box, one side of which is fixedly connected to the corresponding side of the frame through a connecting plate, and the bottom of the ventilation box is provided with multiple mounting slots, through which the ventilation box is detachably installed with multiple fans respectively.

[0012] As a preferred technical solution of this application, the top of the ventilation box is provided with a plurality of air outlet nozzles at equal intervals, the air outlet nozzles are connected to the interior of the ventilation box through flexible hoses, and the air outlet nozzles are floating nozzles.

[0013] As a preferred technical solution of this application, the two ends of the belt scale body are fixedly connected to the same base, and the bottom of the inner wall of the base is fixedly connected to multiple electric telescopic rods, the top of the electric telescopic rods being connected to the bottom of the frame.

[0014] (III) Beneficial Effects This electronic belt scale with cleaning function, through the setting of a first cleaning mechanism and a second cleaning mechanism, achieves automated cleaning of the belt working surface through a combination of sweeping and blowing, without manual intervention, which significantly improves production efficiency. At the same time, it effectively prevents the adhesion and accumulation of materials in the weighing area, fundamentally eliminating zero drift caused by material accumulation, ensuring the metering accuracy and stability of the electronic belt scale in long-term operation, and reducing the wear of the symmetrical weighing rollers and belts when using hard materials, thereby reducing the equipment failure rate and extending the overall service life of the equipment. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of an electronic belt scale with a cleaning function. Figure 2This is a side view of the overall planar structure of an electronic belt scale with cleaning function; Figure 3 A three-dimensional structural diagram of a cleaning brush in an electronic belt scale with a cleaning function; Figure 4 This is a three-dimensional structural diagram of the frame of an electronic belt scale with cleaning function. Figure 5 This is a three-dimensional structural diagram of the first gear in an electronic belt scale with a cleaning function.

[0016] In the picture: 1. Belt scale body; 2. First cleaning mechanism; 201. Frame; 202. Rotating rod; 203. Cleaning brush; 204. Motor; 3. Second cleaning mechanism; 301. Ventilation box; 302. Fan; 303. Air outlet nozzle; 4. Connecting plate; 5. First gear; 6. Second gear; 7. Bearing; 8. Bearing seat; 9. Base; 10. Electric telescopic rod. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] like Figures 1-5 As shown, this utility model provides an electronic belt scale with a cleaning function, including a belt scale body 1. The bottom of the belt scale body 1 is provided with a first cleaning mechanism 2 and a second cleaning mechanism 3. The first cleaning mechanism 2 is connected to the second cleaning mechanism 3 through a connecting plate 4. The first cleaning mechanism 2 includes a frame 201. Multiple rotating holes are equidistantly spaced on the top of the frame 201. The frame 201 is rotatably connected to multiple rotating rods 202 through these holes. A cleaning brush 203 is fixedly connected to the top of each rotating rod 202. The bottom end of the middle rotating rod 202 is connected to the output end of a motor 204. The motor 204 is fixedly connected to the bottom of the inner wall of the frame 201. By setting up the first cleaning mechanism 2 and the second cleaning mechanism 3, the belt scale achieves automated cleaning of the belt working surface through a combination of sweeping and blowing, eliminating the need for manual intervention and significantly improving production efficiency. Simultaneously, it effectively prevents material adhesion and accumulation in the weighing area, fundamentally eliminating zero-point drift caused by material accumulation. This ensures the long-term measurement accuracy and stability of the electronic belt scale, reduces wear on the weighing rollers and belt caused by hard materials, lowers the equipment failure rate, and extends the overall service life of the equipment.

[0019] A first gear 5 is fixedly connected to the outer wall of the rotating rod 202 located in the middle, and a second gear 6 is fixedly connected to the outer wall of the rotating rods 202 located on both sides. The outer walls of the first gear 5 and the second gear 6 mesh with each other. By setting the first gear 5 and the second gear 6, multiple rotating rods 202 can be driven to rotate synchronously, thereby driving multiple cleaning brushes 203 to rotate. Multiple cleaning brushes 203 can clean multiple positions of the belt scale body, ensuring comprehensive cleaning.

[0020] Multiple bearing seats 8 are fixedly connected at equal intervals to the top of the inner wall of the frame 201. Bearings 7 are installed inside the bearing seats 8. The bearing seats 8 are rotatably connected to the rotating rod 202 through the bearings 7. By setting the bearing seats 8 and bearings 7, they can play an auxiliary support role during the rotation of the rotating rod 202, ensuring the stability of the rotation of the rotating rod 202. At the same time, they can also reduce the friction generated when the rotating rod 202 rotates, ensuring the efficiency of the rotation of the rotating rod 202 and avoiding the situation of rotation jamming.

[0021] The second cleaning mechanism 3 includes a ventilation box 301. One side of the ventilation box 301 is fixedly connected to the corresponding side of the frame 201 via a connecting plate 4. The bottom of the ventilation box 301 has multiple mounting slots. The ventilation box 301 is detachably installed with multiple fans 302 via the multiple mounting slots. By setting up the second cleaning mechanism 3, cleaning is carried out by blowing. The debris cleaned by the cleaning brush 203 can be further blown outward to ensure the cleaning effect of the belt scale.

[0022] Multiple air outlet nozzles 303 are equidistantly arranged on the top of the ventilation box 301. The air outlet nozzles 303 are connected to the interior of the ventilation box 301 through flexible hoses. The air outlet nozzles 303 are floating nozzles. By setting the floating nozzles, the angle of the air outlet nozzles 303 can be adjusted to achieve a multi-angle blowing effect, ensure the comprehensiveness of the blowing, and avoid the occurrence of cleaning dead corners.

[0023] The two ends of the belt scale body 1 are fixedly connected to the same base 9. Multiple electric telescopic rods 10 are fixedly connected to the bottom of the inner wall of the base 9. The top of the electric telescopic rod 10 is connected to the bottom of the frame 201. By setting the electric telescopic rod 10, the height of the first cleaning mechanism 2 and the second cleaning mechanism 3 can be adjusted so that the cleaning brush 203 in the first cleaning mechanism 2 can fit against the bottom of the belt of the belt scale body 1, thus ensuring the cleaning effect of the cleaning brush 203.

[0024] Working principle: In use, the electric telescopic rod 10 is activated, which moves the frame 201 upward. The frame 201 then moves the cleaning brush 203 upward, bringing it into contact with the bottom of the belt of the belt scale body. Simultaneously, as the frame 201 moves upward, it drives the second cleaning mechanism 3 upward via the connecting plate 4. Then, the fan 302 and motor 204 are activated. The motor 204 drives the central rotating rod 202 to rotate, which in turn drives the first gear 5 to rotate. The first gear 5 drives the two second gears 6 to rotate, thus causing the three rotating rods 202 to rotate synchronously. The rotation of the rotating rods 202 drives the cleaning brush 203 to rotate, allowing the high-speed rotating cleaning brush 203 to clean the bottom of the belt of the belt scale body. At the same time, the airflow generated by the fan 302 is transmitted to the air outlet nozzle 303 through the ventilation box 301. The high-speed airflow ejected by the air outlet nozzle 303 works in conjunction with the cleaning brush 203 to perform a secondary cleaning of debris.

[0025] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An electronic belt scale with a cleaning function, comprising a belt scale body (1), characterized in that: The bottom of the belt scale body (1) is provided with a first cleaning mechanism (2) and a second cleaning mechanism (3), and the first cleaning mechanism (2) is connected to the second cleaning mechanism (3) through a connecting plate (4); The first cleaning mechanism (2) includes a frame (201). The top of the frame (201) is provided with multiple rotating holes at equal intervals. The frame (201) is rotatably connected to multiple rotating rods (202) through the multiple rotating holes. A cleaning brush (203) is fixedly connected to the top of the rotating rod (202). The bottom end of the rotating rod (202) located in the middle is connected to the output end of the motor (204). The motor (204) is fixedly connected to the bottom of the inner wall of the frame (201).

2. The electronic belt scale with cleaning function according to claim 1, characterized in that: The outer wall of the rotating rod (202) located in the middle is fixedly connected to a first gear (5), and the outer walls of the rotating rods (202) located on both sides are fixedly connected to a second gear (6). The outer walls of the first gear (5) mesh with the outer walls of the second gear (6).

3. The electronic belt scale with cleaning function according to claim 1, characterized in that: Multiple bearing seats (8) are fixedly connected at equal intervals to the top of the inner wall of the frame (201). The bearing seats (8) are equipped with bearings (7). The bearing seats (8) are rotatably connected to the rotating rod (202) through the bearings (7).

4. An electronic belt scale with a cleaning function according to claim 1, characterized in that: The second cleaning mechanism (3) includes a ventilation box (301). One side of the ventilation box (301) is fixedly connected to the corresponding side of the frame (201) through a connecting plate (4). The bottom of the ventilation box (301) is provided with multiple mounting slots. The ventilation box (301) can be detachably installed with multiple fans (302) through the multiple mounting slots.

5. An electronic belt scale with a cleaning function according to claim 4, characterized in that: The top of the ventilation box (301) is provided with a plurality of air outlet nozzles (303) at equal intervals. The air outlet nozzles (303) are connected to the interior of the ventilation box (301) through a flexible hose. The air outlet nozzles (303) are floating nozzles.

6. An electronic belt scale with cleaning function according to claim 1, characterized in that: The two ends of the belt scale body (1) are fixedly connected to the same base (9), and the bottom of the inner wall of the base (9) is fixedly connected to multiple electric telescopic rods (10). The top of the electric telescopic rods (10) is connected to the bottom of the frame (201).