A valve detection device for pipeline valve machining
Patent Information
- Application Number
- CN202522668448.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-17
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-17
AI Technical Summary
[0003]在对阀门进行检测时,需要先对阀门进行固定,现有的阀门检测装置在对阀门进行固定时,需要先对阀门进行校准,然后通过连接件对阀门进行固定,这种固定方式比较麻烦,且只能对单一尺寸的阀门进行检测,适用范围小
[0010]本实用新型的有益效果是:根据待检测管道阀门的直径更换不同规格的密封垫,然后将待检测的管道阀门放置到安装座上的密封垫上,然后启动气缸下压上端的安装座,使得上下两组密封垫将管道阀门夹紧密封,然后启动气密性检测仪向管道阀门内部进行供气,根据检测分析摄像头检测,如果水箱中出现气泡则说明气密性检测不合格。
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Figure CN224906221U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pipeline valve testing technology, and in particular to a valve testing device for pipeline valve processing. Background Technology
[0002] Valves are pipeline accessories used to open and close pipelines, control flow direction, and regulate and control the parameters of the transported medium. They are control components in pipeline fluid transport systems, used to change the cross-sectional area of the passage and the direction of medium flow. The main function of valves is to control the fluid in the pipeline. In the case of large transport pipelines, it is necessary to ensure the quality of valves to avoid property damage. Therefore, in order to ensure the quality of valves, a sealing test is required after the valve is manufactured.
[0003] When testing valves, they need to be fixed in place first. Existing valve testing devices require valve calibration before fixing the valve using connectors. This fixing method is cumbersome and can only test valves of a single size, limiting its applicability. Utility Model Content
[0004] In order to overcome the above-mentioned defects in the prior art, this utility model provides a valve testing device for pipeline valve processing.
[0005] The technical solution adopted by this utility model to solve its technical problem is: a valve testing device for pipeline valve processing, including a base, an mounting seat fixedly installed at the upper middle part of the base, a gantry frame fixedly installed on the front and rear sides of the upper end of the base, a cylinder fixedly installed at the upper end of the gantry frame, a set of mounting seats identical to those at the upper end of the base fixedly installed at the telescopic end of the cylinder, a sealing gasket detachably installed at the middle of the surface of the mounting seat, an air tightness tester connected to the lower end of the mounting seat through an air inlet pipe, and a testing and determination mechanism connected to the upper end of the mounting seat through an air outlet pipe.
[0006] Furthermore, a threaded groove is provided in the middle of the surface of the mounting base, and a threaded portion is provided on the outer side of the lower end of the sealing gasket, the threaded portion being installed in conjunction with the threaded groove.
[0007] Furthermore, a vent is provided on the lower side of the interior of the mounting base. An air outlet pipe is connected to the vent of the upper end of the mounting base, and an air inlet pipe is connected to the vent of the lower end of the mounting base.
[0008] Furthermore, a connecting hole is provided in the middle of the sealing gasket, and the connecting hole is connected and communicates with the vent hole.
[0009] Furthermore, the detection and determination mechanism includes a water tank filled with clean water. An end cap is provided at the upper end of the water tank, and an air outlet pipe is fixedly installed on the upper end of the end cap. A detection and analysis camera is fixedly installed on the lower right side of the end cap. The detection and analysis camera is used to photograph whether air bubbles appear in the clean water and transmit the signal to the airtightness detector.
[0010] The beneficial effects of this utility model are as follows: Different specifications of sealing gaskets are replaced according to the diameter of the pipeline valve to be tested. Then, the pipeline valve to be tested is placed on the sealing gasket on the mounting base. Next, the cylinder is activated to press down the upper mounting base, causing the upper and lower sets of sealing gaskets to clamp and seal the pipeline valve. Then, the air tightness tester is activated to supply air into the pipeline valve. According to the detection and analysis camera, if air bubbles appear in the water tank, it indicates that the air tightness test is unqualified. Attached Figure Description
[0011] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0012] Figure 1 This is a front structural diagram of the present invention;
[0013] Figure 2 This is a cross-sectional view of the mounting base of this utility model;
[0014] Figure 3 This is a schematic diagram of the sealing gasket of this utility model.
[0015] In the diagram: 1. Base, 2. Mounting seat, 3. Threaded groove, 4. Vent hole, 5. Air inlet pipe, 6. Air tightness tester, 7. Sealing gasket, 8. Connecting hole, 9. Threaded part, 10. Gantry frame, 11. Cylinder, 12. Air outlet pipe, 13. Water tank, 14. Clean water, 15. End cap, 16. Detection and analysis camera. Detailed Implementation
[0016] To more clearly illustrate the technical solution of this utility model, the following description is made in conjunction with the accompanying drawings. Obviously, the drawings described below are only one embodiment of this utility model. For those skilled in the art, other embodiments can be obtained based on these drawings and embodiments without creative effort, and all of them fall within the protection scope of this utility model.
[0017] like Figures 1 to 3As shown, this utility model includes a base 1, with a mounting seat 2 fixedly installed at the upper middle part of the base 1. The mounting seat 2 at the lower end is used to place the pipeline valve to be tested. A gantry frame 10 is fixedly installed on the front and rear sides of the upper end of the base 1. A cylinder 11 is fixedly installed on the upper end of the gantry frame 10 by bolts. A set of mounting seats 2 identical to those on the upper end of the base 1 is fixedly installed on the telescopic end of the cylinder 11. A sealing gasket 7 is detachably installed on the middle part of the surface of the mounting seat 2. A threaded groove 3 is provided on the middle part of the surface of the mounting seat 2. A threaded part 9 is provided on the outer side of the lower end of the sealing gasket 7. The threaded part 9 is installed in conjunction with the threaded groove 3. Different specifications of sealing gasket 7 can be replaced according to the diameter of the pipeline valve to be tested.
[0018] like Figures 1 to 3 As shown, the lower mounting base 2 is connected to the air tightness tester 6 via the air inlet pipe 5, and the upper mounting base 2 is connected to the detection and determination mechanism via the air outlet pipe 12. A vent hole 4 is provided on the lower side of the interior of the mounting base 2. The vent hole 4 of the upper mounting base 2 is connected to the air outlet pipe 12, and the vent hole 4 of the lower mounting base 2 is connected to the air inlet pipe 5. A connecting hole 8 is provided in the middle of the sealing gasket 7, and the connecting hole 8 is connected and communicates with the vent hole 4.
[0019] like Figure 1 As shown, the detection and determination mechanism includes a water tank 13, which contains clean water 14. An end cap 15 is provided at the upper end of the water tank 13. An air outlet pipe 12 is fixedly installed on the upper end of the end cap 15. A detection and analysis camera 16 is fixedly installed on the lower right side of the end cap 15. The detection and analysis camera 16 is used to photograph whether air bubbles appear in the clean water 14 and transmit the signal to the airtightness detector 6.
[0020] In use, the sealing gasket 7 of different specifications is replaced according to the diameter of the pipeline valve to be tested. Then, the pipeline valve to be tested is placed on the sealing gasket 7 on the mounting base 2. Then, the cylinder 11 is activated to press down the upper mounting base 2, so that the upper and lower sets of sealing gaskets 7 clamp and seal the pipeline valve. Then, the air tightness tester 6 is activated to supply air into the pipeline valve. According to the detection and analysis camera 16, if air bubbles appear in the water tank 13, it means that the air tightness test is unqualified.
[0021] The above embodiments are merely exemplary embodiments of the present utility model and are not intended to limit the present utility model. The scope of protection of the present utility model is defined by the claims. Those skilled in the art can make various modifications or equivalent substitutions to the present utility model within its substance and scope of protection, and such modifications or equivalent substitutions should also be considered to fall within the scope of protection of the present utility model.
Claims
1. A valve testing device for pipeline valve processing, comprising a base (1), characterized in that: A mounting seat (2) is fixedly installed at the upper middle part of the base (1). A gantry frame (10) is fixedly installed on the front and rear sides of the upper end of the base (1). A cylinder (11) is fixedly installed at the upper end of the gantry frame (10). A set of mounting seats (2) identical to those at the upper end of the base (1) is fixedly installed at the telescopic end of the cylinder (11). A sealing gasket (7) is detachably installed in the middle of the surface of the mounting seat (2). The lower end of the mounting seat (2) is connected to an air tightness tester (6) through an air inlet pipe (5). The upper end of the mounting seat (2) is connected to a detection and determination mechanism through an air outlet pipe (12).
2. The valve testing device for pipeline valve processing according to claim 1, characterized in that, The mounting base (2) has a threaded groove (3) in the middle of its surface, and the sealing gasket (7) has a threaded part (9) on the outer side of its lower end. The threaded part (9) is installed in conjunction with the threaded groove (3).
3. The valve testing device for pipeline valve processing according to claim 2, characterized in that, The mounting base (2) has a vent hole (4) on its lower interior side. The vent hole (4) of the upper mounting base (2) is connected to an air outlet pipe (12), and the vent hole (4) of the lower mounting base (2) is connected to an air inlet pipe (5).
4. The valve testing device for pipeline valve processing according to claim 3, characterized in that, The sealing gasket (7) has a connecting hole (8) in the middle, which is connected to the vent hole (4).
5. The valve testing device for pipeline valve processing according to claim 4, characterized in that, The detection and determination mechanism includes a water tank (13), which contains clean water (14). An end cap (15) is provided at the upper end of the water tank (13). An air outlet pipe (12) is fixedly installed on the upper end of the end cap (15). A detection and analysis camera (16) is fixedly installed on the lower right side of the end cap (15). The detection and analysis camera (16) is used to photograph whether air bubbles appear in the clean water (14) and transmit the signal to the airtightness detector (6).