A weight test and integrated false position detection device

Abstract

The utility model relates to a rotating shaft test technical field, specifically disclose a heavy hammer test and integration virtual position detection device, including equipment ontology and install the machining table on equipment ontology, install a positioning frame on the machining table, and the positioning frame is installed with the workpiece to be measured through the installation fixture, the rotating frame is rotatably connected with on the positioning frame, and the rotating frame is installed with the pendant hammer pole through the clamping mechanism, the pendant hammer pole is connected with the workpiece, and the positioning frame still is provided with inductor component, the positioning frame is provided with the drive portion for driveing the rotating frame rotation. The detection equipment uses in the process, drives the rotating frame to rotate on the positioning frame through the drive portion, and then drives the workpiece to overturn, simulates the stress state of rotating shaft in actual use, and realizes the integrated detection of virtual position and heavy hammer test in combination with inductor component, improves the test efficiency.

Description

Technical Field

[0001] This utility model relates to the field of rotating shaft testing technology, specifically a weighted hammer test and integrated virtual displacement detection device. Background Technology

[0002] Unused travel, also known as play, is the ineffective movement that occurs when the hinge rotates; it's the gap where the hinge itself doesn't immediately move the screen or other components when rotated. This can affect the user experience of a laptop, causing issues such as screen wobbling or a loose hinge.

[0003] The current industry standard for detecting misalignment is generally a manual inspection method. Specifically, a plumb bob fixture is used for inspection, and the operation process is as follows: 90 degrees (starting position) → 180 degrees → 135 degrees (place the push-out positioning rod on the positioning rod) push the positioning rod back to allow the plumb bob to slide down naturally → push out the positioning rod at 141 degrees (confirm whether the plumb bob angle exceeds the 141-degree positioning rod; if it does not exceed, it is an OK product; if it exceeds, it is an NG product). Manual inspection requires visual inspection to see if the plumb bob rod interferes with the positioning rod, as there is an error involved. Utility Model Content

[0004] The purpose of this invention is to provide a weighted test and integrated dummy position detection device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a hammer test and integrated vacancy detection device, comprising a device body and a processing table mounted on the device body, wherein a positioning frame is mounted on the processing table, and a workpiece to be tested is mounted on the positioning frame via a mounting fixture; a rotating frame is rotatably connected to the positioning frame, and a hammer rod is mounted on the rotating frame via a clamping mechanism, the hammer rod being engaged with the workpiece, and a sensor assembly is also provided on the positioning frame; a drive unit for driving the rotating frame to rotate is provided on the positioning frame.

[0006] Furthermore, the clamping mechanism includes a clamping frame mounted on a rotating frame, and clamping rods are slidably connected to both sides of the clamping frame, forming a clamping space on both sides, and the hammer rod is installed in the clamping space; the clamping frame is equipped with a double-headed cylinder for driving the clamping rods on both sides to slide synchronously.

[0007] Furthermore, the sensor assembly includes a torque sensor and an angle encoder mounted on the positioning frame.

[0008] Furthermore, the drive unit includes a drive motor mounted on the processing table, and the drive motor is connected to the rotating frame via a coupling.

[0009] Furthermore, an auxiliary table is installed on the processing table, and a useful auxiliary support is provided on the auxiliary support, with a positioning column for positioning the workpiece.

[0010] Furthermore, clamping blocks are slidably connected to both sides of the clamping frame, and the output ends of the double-headed cylinders are respectively connected to the clamping blocks; and there are two clamping rods on each side, which are threadedly connected to the clamping blocks respectively.

[0011] Furthermore, the processing table is also equipped with a starting auxiliary mechanism to limit the starting position of the hammer rod.

[0012] Furthermore, the starting auxiliary mechanism includes an arc-shaped mounting bracket installed on the processing table, and a contact rod is slidably connected to the arc-shaped mounting bracket.

[0013] Furthermore, the arc-shaped mounting bracket is equipped with servo cylinders, the number of which is the same as the number of contact rods, and the cylinder output end is connected to the contact rod.

[0014] Furthermore, a display screen is also provided on one side of the device body.

[0015] Compared with the prior art, the beneficial effects of this utility model are: the weight test and integrated vacancy detection device, through the cooperation between the processing table, positioning frame, rotating frame, hanging hammer rod and drive unit, etc., during use, the drive unit drives the rotating frame to rotate on the positioning frame, thereby causing the workpiece to flip, simulating the force state of the rotating shaft in actual use, and combined with the sensor assembly to realize the integrated detection of vacancy and weight test, thus improving the testing efficiency.

[0016] Furthermore, by using torque sensors and angle encoders to monitor the torque changes and rotation angles of the shaft in real time during the test, it is possible to accurately determine whether the play is within the allowable range, making it suitable for widespread use. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0018] Figure 1 A schematic diagram of the overall structure provided for an embodiment of this utility model; Figure 2 This is a schematic diagram of the overall structure from another perspective, provided for an embodiment of the present utility model. Figure 3 A schematic diagram of the processing table structure provided in an embodiment of this utility model; Figure 4 This is a schematic diagram of the processing table from another perspective, provided in an embodiment of the present utility model. Figure 5This is a schematic diagram of the contact rod installation method provided in an embodiment of the present utility model; Figure 6 This is a partial structural diagram of the clamping mechanism provided in an embodiment of the present utility model.

[0019] Explanation of reference numerals in the attached drawings: 1. Equipment body; 2. Positioning frame; 3. Rotating frame; 4. Drive motor; 5. Processing table; 6. Clamping mechanism; 61. Clamping frame; 62. Double-headed cylinder; 63. Clamping rod; 7. Hammer rod; 8. Mounting fixture; 9. Torque sensor; 10. Angle encoder; 11. Auxiliary table; 12. Auxiliary bracket; 13. Arc-shaped mounting bracket; 14. Contact rod; 15. Servo cylinder; 16. Display screen. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figures 1-6 This utility model provides a technical solution: a hammer test and integrated vacancy detection device, including a device body 1 and a processing table 5 installed on the device body 1. A positioning frame 2 is installed on the processing table 5, and the workpiece to be tested is installed on the positioning frame 2 through a mounting fixture 8. A rotating frame 3 is rotatably connected to the positioning frame 2. A hammer rod 7 is installed on the rotating frame 3 through a clamping mechanism 6. The hammer rod 7 is engaged with the workpiece, and a sensor assembly is also provided on the positioning frame 2. A drive unit for driving the rotating frame 3 to rotate is provided on the positioning frame 2.

[0022] Specifically, this hammer test and integrated vacancy detection device includes a main body 1 and a processing table 5 mounted on the main body 1. Multiple heat dissipation components are also provided on the main body 1 to improve the practicality of the detection device. A positioning frame 2 is mounted on the processing table 5, and the workpiece to be tested is mounted on the positioning frame 2 via a mounting fixture 8. The workpiece mounting method is existing technology and will not be described in detail here. A rotating frame 3 is rotatably connected to the positioning frame 2. The rotating frame 3 is equipped with a hammer rod 7 via a clamping mechanism 6, thereby improving the stability of the hammer rod 7 during installation. The hammer rod 7 is engaged with the workpiece. When the hammer rod 7 rotates, it drives the workpiece to rotate, performing the detection operation. A sensor assembly is also provided on the positioning frame 2, which can accurately sense the detection result of the workpiece to meet operational needs. A drive unit is provided on the positioning frame 2 to drive the rotating frame 3 to rotate, providing power for the rotation of the hammer rod 7. During the inspection process, the rotating shaft workpiece is simulated by the cooperation of the rotating frame 3 and the plumb rod 7, which simulates the stress state of the rotating shaft in actual use. Combined with the sensor assembly, the integrated detection of dummy position and hammer test is realized, which improves the testing efficiency.

[0023] In the embodiments provided by this utility model, the clamping mechanism 6 includes a clamping frame 61 mounted on the rotating frame 3, and clamping rods 63 are slidably connected to both sides of the clamping frame 61, forming a clamping space on both sides, and the hammer rod 7 is installed in the clamping space; a double-headed cylinder 62 is provided inside the clamping frame 61 for driving the clamping rods 63 on both sides to slide synchronously, the double-headed cylinder 62 provides power for the sliding of the clamping rods 63, realizing the rapid clamping and release of the hammer rod 7, and improving the automation and consistency of the test.

[0024] In the embodiments provided by this utility model, the sensor assembly includes a torque sensor 9 and an angle encoder 10 mounted on the positioning frame 2. Specifically, the torque sensor 9 is used to measure the magnitude of the torque during rotation. Its principle is to sense the minute deformation of the torsion bar after being subjected to force, and it is often used to monitor and control the output power and load force of equipment. The angle encoder 10 is used to accurately measure the rotation angle and speed. Its principle is to convert angular displacement into electrical signals through gratings or magnetic gratings, and it is often used to achieve precise position control of equipment such as servo motors. The sensor assembly can provide multi-dimensional basis for the judgment of false position and enhance the detection accuracy.

[0025] In the embodiments provided by this utility model, the driving unit includes a drive motor 4 mounted on the processing table 5. The drive motor 4 is connected to the rotating frame 3 through a coupling to provide power for the rotation of the hammer rod 7.

[0026] In the embodiments provided by this utility model, an auxiliary table 11 is installed on the processing table 5, and an auxiliary support 12 is provided on the auxiliary table 11. The auxiliary support 12 is provided with a positioning column for positioning the workpiece. The cooperation between the positioning column and the auxiliary support 12 facilitates the pre-positioning and support of the workpiece to be tested, improves the clamping efficiency, and further improves the applicability of the testing device.

[0027] In the embodiments provided by this utility model, clamping blocks are slidably connected to both sides of the clamping frame 61, the output ends of the double-headed cylinder 62 are respectively connected to the clamping blocks, and there are two clamping rods 63 on each side, which are threadedly connected to the clamping blocks, thereby facilitating the adjustment of the clamping distance, adapting to different sizes of hammer rods 7, and enhancing the versatility of the equipment.

[0028] In the embodiments provided by this utility model, the processing table 5 is also provided with a starting auxiliary mechanism, which is used to limit the starting position of the plumb bob 7 and to limit the initial position of the plumb bob 7, so as to ensure that the starting conditions of each test are consistent and improve the reliability of the test results.

[0029] In the embodiments provided by this utility model, the starting auxiliary mechanism includes an arc-shaped mounting bracket 13 mounted on the processing table 5, and a contact rod 14 slidably connected to the arc-shaped mounting bracket 13. Specifically, the cooperation between the arc-shaped mounting bracket 13 and the contact rod 14 enables precise control of the starting position of the plumb bob 7, which is suitable for multi-angle testing requirements.

[0030] In the embodiments provided by this utility model, the arc-shaped mounting bracket 13 is equipped with servo cylinders 15 in the same number as the contact rods 14. The cylinder output end is connected to the contact rods 14, realizing automatic adjustment of the starting position and achieving better results.

[0031] In the embodiments provided by this utility model, a display screen 16 is also provided on one side of the device body 1. The display screen 16 is electrically connected to the device body 1 and can display test data and results in real time, which is convenient for operators to monitor and judge.

[0032] It should be noted that all electrical equipment involved in this application can be powered by a storage battery or an external power source, and this application is equipped with a control system for controlling the operation of the entire equipment.

[0033] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A hammer test and integrated dummy position detection device, comprising a device body (1) and a processing table (5) mounted on the device body (1), characterized in that: A positioning frame (2) is installed on the processing table (5), and the workpiece to be tested is installed on the positioning frame (2) by means of a mounting fixture (8); A rotating frame (3) is rotatably connected to the positioning frame (2). A plumb rod (7) is installed on the rotating frame (3) through a clamping mechanism (6). The plumb rod (7) is engaged with the workpiece. A sensor assembly is also provided on the positioning frame (2). The positioning frame (2) is provided with a drive unit for driving the rotating frame (3) to rotate.

2. The weighted hammer test and integrated dummy position detection device according to claim 1, characterized in that: The clamping mechanism (6) includes a clamping frame (61) mounted on a rotating frame (3), and clamping rods (63) are slidably connected to both sides of the clamping frame (61). The clamping rods (63) on both sides form a clamping space, and the hammer rod (7) is installed in the clamping space. The clamping frame (61) is equipped with a double-headed cylinder (62) for driving the clamping rods (63) on both sides to slide synchronously.

3. The weighted hammer test and integrated dummy position detection device according to claim 1, characterized in that: The sensor assembly includes a torque sensor (9) mounted on the positioning frame (2) and an angle encoder (10).

4. The weighted hammer test and integrated dummy position detection device according to claim 1, characterized in that: The drive unit includes a drive motor (4) mounted on the processing table (5), and the drive motor (4) is connected to the rotating frame (3) via a coupling.

5. The weighted hammer test and integrated dummy position detection device according to claim 1, characterized in that: An auxiliary table (11) is installed on the processing table (5), and a useful auxiliary support (12) is provided on the auxiliary table (11). A positioning column for positioning the workpiece is provided on the auxiliary support (12).

6. The weighted hammer test and integrated dummy position detection device according to claim 2, characterized in that: The clamping frame (61) has clamping blocks slidably connected to both sides, and the output end of the double-headed cylinder (62) is connected to the clamping blocks respectively; and there are two clamping rods (63) on each side, which are threadedly connected to the clamping blocks respectively.

7. The weighted hammer test and integrated dummy position detection device according to claim 6, characterized in that: The processing table (5) is also equipped with a starting auxiliary mechanism to limit the starting position of the hammer rod (7).

8. The weighted hammer test and integrated dummy position detection device according to claim 7, characterized in that: The starting auxiliary mechanism includes an arc-shaped mounting bracket (13) installed on the processing table (5), and a contact rod (14) is slidably connected to the arc-shaped mounting bracket (13).

9. The weighted hammer test and integrated dummy position detection device according to claim 8, characterized in that: The arc-shaped mounting bracket (13) is equipped with servo cylinders (15) in the same number as the contact rods (14), and the cylinder output end is connected to the contact rods (14).

10. The weighted hammer test and integrated dummy position detection device according to claim 1, characterized in that: A display screen (16) is also provided on one side of the device body (1).

Images