A grinding process fineness detection sampling device
Patent Information
- Application Number
- CN202521965915.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-12
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-09-12
AI Technical Summary
[0003]色浆研磨分散过程中,需要对细度检测判断产品是否符合质量要求,因此需要借用取样设备对涂料进行取样分析,在一些敞口加工设备中一般直接将采用设备插入加工过程中的溶液内采集溶液来进行相应数据分析,但是搅拌分散过程中不同深度采集样品均匀度存在差异,现有设备虽然能够在不同深度设置相应采样口,但是在插入过程中开放式采样口会提前灌入上层的溶液,导致获取样品均匀度依然不足
[0015]本实用新型所提供的研磨过程细度检测取样装置通过闸门件封闭作用下避免了下放过程中上层溶液溶液过多进入取样筒内部,造成取样筒提前灌满导致取样数据不精确的情况,同时在不同深度设置大小不同的进料口,让不同深度流入溶液尽量保持相对接近流入速率,确保取样的均匀性。
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Figure CN224906381U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of sampling device technology, and in particular relates to a fineness detection sampling device for the grinding process. Background Technology
[0002] Coating manufacturing is an industrial production activity that uses natural or synthetic resins as the main component, adding pigments, solvents, and auxiliary materials to process and produce covering materials. It encompasses the preparation of products such as waterproof coatings and insulating varnishes, as well as auxiliary materials such as thinners. Its core processes include the preparation of film-forming substances, the grinding and dispersion of color pastes, and paint mixing and color matching.
[0003] During the grinding and dispersion process of pigment paste, it is necessary to test the fineness to determine whether the product meets the quality requirements. Therefore, it is necessary to use sampling equipment to sample and analyze the coating. In some open processing equipment, the equipment is usually directly inserted into the solution during the processing to collect the solution for corresponding data analysis. However, there are differences in the uniformity of samples collected at different depths during the stirring and dispersion process. Although the existing equipment can set corresponding sampling ports at different depths, the open sampling port will be filled with the upper layer of solution in advance during the insertion process, resulting in insufficient uniformity of the sample. Utility Model Content
[0004] This utility model provides a fineness detection and sampling device for the grinding process. This utility model is implemented as follows: A fineness detection and sampling device for the grinding process includes:
[0005] A sampling cylinder, wherein the side wall of the sampling cylinder is provided with a feed inlet, and the sampling cylinder is provided with a delivery pipe for connecting a hydraulic pump;
[0006] A gate component, comprising an outer rotating ring, a sealing module, and a connecting rod, wherein the sealing module comprises two sets of parallel supporting rings and a sealing plate located between the supporting rings, the sealing plate being fitted to the inner wall of the sampling cylinder, and the gate component sealing the feed inlet during rotation;
[0007] The outer rotating ring and the support ring are connected by a connecting rod. The outer rotating ring of the support ring is located on the outside of the sampling cylinder, and the connecting rod extends from the top of the sampling cylinder to the inside of the sampling cylinder.
[0008] Preferably, the sampling tube includes a tube body and a counterweight at the end of the tube body, the top of which is provided with an arc-shaped guide groove, and the infusion tube extends into the inside of the tube body.
[0009] Preferably, the sealing plate is larger than the feed inlet, and as the gate rotates, the sealing plate rotates to the feed inlet and blocks it.
[0010] Preferably, the number of sealing plates in the closed module is two sets, and the two sets of sealing plates are symmetrically arranged on both sides of the closed module.
[0011] Preferably, the number of closed modules is at least three, the number of feed inlets is at least six, and the three groups are arranged in a unit. The spacing between the feed inlets is the same as the spacing between different closed modules.
[0012] Preferably, the feed inlet is smaller the closer it is to the bottom of the cylinder.
[0013] Preferably, the cylinder is provided with a limiting ring inside to restrict the axial movement of the gate component.
[0014] Compared with the prior art, the embodiments of this application have the following main advantages:
[0015] The fineness detection sampling device for the grinding process provided by this utility model avoids excessive entry of the upper layer solution into the sampling cylinder during the lowering process by the sealing effect of the gate component, which would cause the sampling cylinder to fill prematurely and result in inaccurate sampling data. At the same time, it sets up feed inlets of different sizes at different depths to keep the inflow rate of the solution at different depths as close as possible, thus ensuring the uniformity of sampling. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of a fineness detection and sampling device for the grinding process provided by this utility model.
[0017] Figure 2 This is a schematic diagram of the sampling cylinder structure of a fineness detection sampling device for the grinding process provided by this utility model.
[0018] Figure 3 This is a schematic diagram of the gate component structure of a fineness detection and sampling device for the grinding process provided by this utility model.
[0019] Figure 4 This is a schematic diagram of the sampling cylinder and gate component in a fineness detection sampling device for a grinding process provided by this utility model.
[0020] Figure 5 This is a schematic diagram of the internal structure of the sampling cylinder of a fineness detection sampling device for the grinding process provided by this utility model.
[0021] Figure 6 This is a schematic diagram of the outer rotating ring, support ring, and connecting rod structure of a fineness detection and sampling device for the grinding process provided by this utility model.
[0022] Explanation of reference numerals in the attached figures:
[0023] 100. Sampling cylinder; 101. Feed inlet; 102. Guide groove; 110. Cylinder body; 120. Counterweight; 130. Infusion tube; 200. Gate component; 210. Outer rotating ring; 220. Support ring; 230. Connecting rod; 240. Sealing plate; 250. Limiting ring; 260. Bottom support ring. Detailed Implementation
[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.
[0025] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0026] This utility model embodiment provides a fineness detection and sampling device for the grinding process, such as... Figures 1-6 As shown, the fineness detection and sampling device for the grinding process includes:
[0027] The sampling cylinder 100 includes a cylinder body 110 and a counterweight 120 located at the end of the cylinder body 110. The top is provided with an arc-shaped guide groove 102. The infusion tube 130 extends into the cylinder body 110. The side wall of the sampling cylinder 100 is provided with a feed inlet 101. The sampling cylinder 100 is provided with an infusion tube 130 for connecting to a hydraulic pump.
[0028] The gate component 200 includes an outer rotating ring 210, a closing module, and a connecting rod 230. The closing module includes two sets of parallel supporting rings 220 and a sealing plate 240 located between the supporting rings 220. The sealing plate 240 is attached to the inner wall of the sampling cylinder 100. The gate component 200 closes the feed inlet 101 during rotation.
[0029] The outer rotating ring 210 and the support ring 220 are connected by a connecting rod 230. The outer rotating ring 210 of the support ring 220 is located on the outside of the sampling cylinder 100. The connecting rod 230 extends from the top of the sampling cylinder 100 to the inside of the sampling cylinder 100 through the guide groove 102, and is used to drive the closed module to rotate. The top of the sampling cylinder 100 must not be submerged in the solution.
[0030] The sampling cylinder 100 is manually placed into the grinding equipment that is in operation. The grinding equipment in this application is mainly used in hydraulic lifting basket type grinding machines. The liquid in the grinding machine is mixed through the sampling cylinder 100 of this application, and the components in the mixed liquid are analyzed to ensure that the product produced by the mixed liquid meets the corresponding quality requirements. The sampling cylinder 100 is quickly submerged below the liquid surface under the action of the configuration block 120, and the sampling cylinder 100 is opened as the gate component 200 rotates, allowing the sample in the mixing area to enter along the feed port 101 on the side wall of the sampling cylinder 100. Here, the feed port 101 is arranged and distributed along the axial direction of the sampling cylinder 100, and the feed port 101 can obtain solutions at different depths.
[0031] The sampling cylinder 100 includes a cylinder 110 and a counterweight 120 located at the end of the cylinder 110. The top is provided with an arc-shaped guide groove 102. The end area of the cylinder 110 away from the top is the extraction area. The infusion tube 130 extends into the extraction area inside the cylinder 110. The infusion tube 130 is connected to an external liquid pump. When the solution enters through the inlet 101, it will reach the extraction area along the side wall.
[0032] A small amount of paint is manually placed into the grinding equipment in operation through the sampling cylinder 100 and sucked in through the inlet 101. The liquid pump will first extract the first portion of the extracted liquid and select the solution from the later stages. As the gate 200 rotates and opens, solutions at different depths will enter the cylinder 110. It should be noted that the extraction speed of the liquid pump should be much greater than the entry speed of the inlet 101. In this way, solutions at different depths can reach the extraction area. Considering the pressure and extraction depth, the size of the inlet 101 closer to the bottom of the grinding equipment is smaller. The feeding area is used to keep the liquid volume at different depths relatively close.
[0033] This application utilizes a sampling cylinder 100 to sample the sample. Under the sealing effect of the gate component 200, excessive upper solution is prevented from entering the sampling cylinder 100 during the lowering process, which could cause the sampling cylinder 100 to fill prematurely and result in inaccurate sampling data. At the same time, inlets 101 of different sizes are set at different depths to keep the inflow rate of the solution at different depths as close as possible, ensuring the uniformity of sampling. The liquid pump here uses existing technology to extract the sample solution, and the outlet pipe connected to the rear end outputs the sample for testing.
[0034] In a preferred embodiment of this invention, the sealing plate 240 adopts a rectangular structure, and the size of the sealing plate 240 is larger than the size of the largest set of feed inlets 101. As the gate component 200 rotates, the sealing plate 240 rotates to the feed inlet 101 and blocks the feed inlet 101.
[0035] In this application, the sealing plate 240 blocks the feed inlet 101 to reduce the amount of solution entering. The purpose here is to prevent the rapid influx during the lowering process from increasing the difficulty of the subsequent extraction work. By blocking the sample tube 100, the amount that has seeped in before can be quickly cleared, so that the later sample is less likely to mix with a large amount of the upper layer solution that has flowed in before.
[0036] In a further preferred embodiment of this utility model, the number of closed modules is at least three, the number of inlets 101 is at least six, and the three groups are arranged in a unit. The inlets 101 of different units are symmetrically distributed, and the interval between the inlets 101 is the same as the spacing between different closed modules.
[0037] In this embodiment, the number of sealing plates 240 in the closed module is two sets, and the two sets of sealing plates 240 are symmetrically arranged on both sides of the closed module. The guide groove 102 adopts a ring structure to restrict the rotation angle of the gate component 200. The sampling cylinder 100 is also provided with a limiting ring 250 and a bottom support ring 260. The limiting ring 250 and the bottom support ring 260 restrict the axial movement of the gate component 200. The area where the bottom support ring 260 is located and the bottom of the sampling cylinder 100 is the extraction area.
[0038] During the insertion of the sampling cylinder 100, the gate component 200 needs to close the feed inlet 101. As the counterweight 120 contacts the bottom of the grinding equipment, the gate component 200 is rotated to fully open the feed inlet 101, allowing the solution to enter the sampling cylinder 100 in batches. The liquid pump will promptly deliver the solution accumulated in the extraction area. Usually, the initial sample solution is discarded, and the solution discharged in the middle section is intercepted. After the sampling work is completed, the liquid pump is turned off, and the sampling cylinder 100 is lifted. At this time, the gate component 200 does not need to be closed, allowing the feed inlet 101 to discharge as much solution as possible from the cylinder. Finally, the solution in the extraction area can be discharged from the feed inlet 101 by the liquid pump in conjunction with the tilting method, or a discharge valve can be set on the bottom side wall of the sampling cylinder 100 to achieve discharge.
[0039] It should be noted that, for the sake of simplicity, the foregoing embodiments are all described as a series of actions. However, those skilled in the art should understand that the present invention is not limited to the described order of actions, as some steps may be performed in other orders or simultaneously according to the present invention. Furthermore, those skilled in the art should also understand that the embodiments described in the specification are preferred embodiments, and the actions and modules involved are not necessarily essential to the present invention.
[0040] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.
Claims
1. A fineness detection and sampling device for a grinding process, characterized in that, include: A sampling cylinder (100) is provided with a feed inlet (101) on its side wall, and a delivery pipe (130) for connecting a hydraulic pump is provided inside the sampling cylinder (100). A gate component (200) includes an outer rotating ring (210), a closing module, and a connecting rod (230). The closing module includes two sets of parallel support rings (220) and a sealing plate (240) located between the support rings (220). The sealing plate (240) is attached to the inner wall of the sampling cylinder (100). The gate component (200) closes the feed inlet (101) during rotation. The outer rotating ring (210) and the support ring (220) are connected by a connecting rod (230). The outer rotating ring (210) of the support ring (220) is located outside the sampling cylinder (100), and the connecting rod (230) extends from the top of the sampling cylinder (100) to the inside of the sampling cylinder (100).
2. The fineness detection and sampling device for the grinding process as described in claim 1, characterized in that, The sampling tube (100) includes a tube body (110) and a counterweight (120) located at the end of the tube body (110). The top is provided with an arc-shaped guide groove (102), and the infusion tube (130) extends into the inside of the tube body (110).
3. The fineness detection and sampling device for the grinding process as described in claim 2, characterized in that, The sealing plate (240) is larger than the feed inlet (101). As the gate component (200) rotates, the sealing plate (240) rotates to the feed inlet (101) and blocks the feed inlet (101).
4. The fineness detection and sampling device for the grinding process as described in claim 3, characterized in that, The number of sealing plates (240) in the closed module is two sets, and the two sets of sealing plates (240) are symmetrically arranged on both sides of the closed module.
5. The fineness detection and sampling device for the grinding process as described in claim 4, characterized in that, The number of closed modules is at least three, the number of feed inlets (101) is at least six, and the three groups are arranged in a unit. The spacing between the feed inlets (101) is the same as the spacing between different closed modules.
6. The fineness detection and sampling device for the grinding process as described in claim 5, characterized in that, The closer the feed inlet (101) is to the bottom of the cylinder (110), the smaller its size becomes.
7. The fineness detection and sampling device for the grinding process as described in claim 6, characterized in that, The cylinder (110) is provided with a limiting ring (250) for restricting the axial movement of the gate component (200).