Portable electric-free jar sampler
Patent Information
- Application Number
- CN202522490891.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-24
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-24
AI Technical Summary
[0004]上述专利公开的取样器结构复杂,制造使用成本高
1、本实用新型最大特点在于克服了传统金属取样器具存在磕碰打碎陶坛的风险,可精准定位不同位点进行取样,保障取样的代表性和严谨性,结合过滤器能够过滤陶坛贮存带来的固形杂质,取得酒样能够直接用于色谱分析,避免毛细管堵塞,且外形小巧轻便、便携性较高,能够简化操作流程,大幅提高操作效率。
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Figure CN224906388U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sampler technology, and more specifically to the field of portable, electricity-free ceramic jar sampler technology. Background Technology
[0002] Newly brewed baijiu (Chinese white liquor) is harsh and pungent on the palate. It must be stored in earthenware jars for a period of time to soften its flavor and enhance its aroma. However, these earthenware jars are all handmade, and their internal structure naturally exhibits inhomogeneity during the manufacturing process. This results in variations in the content of metallic elements and the distribution of pore sizes. Furthermore, in practical applications, it has been found that after long-term static storage in earthenware jars, different sampling points exhibit subtle differences in the style of the liquor due to the influence of temperature, oxygen, or the precipitation of substances from the liquor. In actual sampling, using a liquor extractor only captures the surface liquid, introducing systematic errors for laboratory analysis and small-scale sample preparation. The existing patent discloses the following: Patent CN115046807A, entitled "Sampling Device," discloses the following: An outer tube, with its first end closed and its second end open, has multiple elongated holes arranged circumferentially along its sidewall; an inner tube, with a piston at its first end and a bottom valve at its second end. The piston closes the first end of the inner tube, and the bottom valve opens or closes the second end. The inner tube is fitted inside the outer tube, with its sidewall abutting against the sidewall of the outer tube. The sampler is inserted into a liquid, and the second end of the inner tube is then offset from the second end of the outer tube, allowing the liquid to flow naturally into the outer tube through the elongated holes. The first and second ends of the inner tube are then opened, and the inner tube is pushed to align its second end with the second end of the outer tube. Finally, the first and second ends of the inner tube are closed, transferring the liquid into the inner tube. This achieves sampling of heterogeneous liquids while maintaining consistency with the original liquid, thus improving sampling efficiency.
[0003] Patent publication number CN112781928B, entitled "Sampler," discloses the following: The sampler includes an operating table, a container, a rotating rod, a mud-collecting device, and a water-collecting device. The container is fixed to the bottom of the operating table; the container is divided into an installation area, an extension area, and a sampling area. A drive device and a water pump are installed in the installation area. The rotating rod includes a first end and a second end. The first end is connected to the drive device, and the second end extends through the extension area and the sampling area to the outside of the container, and the second end is equipped with a rotating blade. The mud-collecting device is equipped with a container cover that can rotate to the outside of the sampling area's cylinder wall and a receiving cavity located in the extension area; the container cover can rotate with the container and scoop mud samples during rotation, and place the mud samples into the receiving cavity after the container cover closes to the opening of the receiving cavity. The water-collecting device includes a suction head, a water inlet pipe connecting the suction head and the water pump inlet, and a water-collecting container installed on the operating table; the water-collecting container is connected to the water pump outlet through a guide pipe. This application enables simultaneous sampling of water and mud.
[0004] The sampler disclosed in the aforementioned patent has a complex structure and high manufacturing and usage costs. Utility Model Content
[0005] The purpose of this utility model is to provide a portable, electricity-free ceramic jar sampler in order to solve the above-mentioned technical problems.
[0006] To achieve the above objectives, this utility model specifically adopts the following technical solution: This utility model provides a portable, electricity-free ceramic jar sampler, including a wine filter, a liquid level measuring device, and a wine negative pressure check valve. The liquid level measuring device is a flexible tube. The wine filter is connected to the bottom of the liquid level measuring device. The wine negative pressure check valve is located on the top side of the liquid level measuring device. The outlet of the wine negative pressure check valve is connected to an outlet pipe. The parts of the wine filter and the wine negative pressure check valve that come into contact with the wine are made of SUS304 stainless steel.
[0007] Specifically, this solution comprises a three-element core structure: a wine filter, a level gauge, and a wine negative pressure check valve. The wine flows from the wine filter through the level gauge into the wine negative pressure check valve. The valve's primary purpose is to provide negative pressure, powering the wine extraction process. It is designed to operate without electricity, making it suitable for use in high-safety, explosion-proof areas such as wine cellars. All parts in contact with the wine in this system are made of SUS304 stainless steel and food-grade silicone.
[0008] This solution is simple to operate, highly portable, and can accurately determine sampling sites, while also pre-filtering the wine. Practical verification has shown that the device can more accurately collect wine samples from various points on the ceramic jar, and the obtained samples can be directly used for chromatographic analysis, avoiding the risk of capillary column clogging and overcoming the risk of damage to the ceramic jar caused by traditional metal sampling instruments.
[0009] In one embodiment, the two ends of the one-way negative pressure valve are connected to the liquid level measuring device and the liquid outlet pipe respectively via metal clips.
[0010] In one embodiment, the wine liquid one-way negative pressure valve includes a housing, and a wine liquid inlet one-way valve and a wine liquid outlet one-way valve are arranged inside the housing along the direction of medium flow. Both the wine liquid inlet one-way valve and the wine liquid outlet one-way valve are connected inside the housing by elastic hinges.
[0011] Specifically, the one-way negative pressure valve for wine is equipped with metal clips at both ends for connection, ensuring the airtightness of the system. The valve contains an inlet check valve and an outlet check valve. When the housing is squeezed by external force, the wine flows along the media flow direction into the outlet check valve.
[0012] In one embodiment, the wine filter includes an outer metal wire mesh, a PP cotton filter sleeved inside the metal wire mesh, and a diatomaceous earth filter cake layer sleeved inside the PP cotton filter. The middle part of the diatomaceous earth filter cake layer is a filtrate cavity, and the top of the filtrate cavity is connected to a liquid level measuring device.
[0013] Specifically, the main purpose of a wine filter is to perform coarse filtration of the wine in the earthenware jar, ensuring that solids and impurities are blocked outside the filter.
[0014] The wine passes through the metal mesh of the wine filter to remove larger particulate impurities. Then it passes through a PP cotton filter and a diatomaceous earth filter cake layer to remove visible impurities. Finally, the clean wine enters the filtrate cavity of the filter and, under the negative pressure generated by the wine negative pressure check valve, enters the liquid level measuring device.
[0015] In one embodiment, the liquid level measuring device is made of food-grade silicone tubing, and scale strips are provided on the outer wall of the liquid level measuring device along its length.
[0016] Specifically, the material is made of food-grade silicone, and its main purpose is to measure the liquid level in the ceramic jar. It has scale values on the outside, and specific points (such as upper, middle, and lower) can be accurately sampled through numerical calculation.
[0017] In one embodiment, the sum of the length of the liquid level gauge at the bottom of the liquid level gauge and the depth of the wine filter is 180 cm.
[0018] In one embodiment, a counterweight is provided at the bottom of the level gauge near the outside of the wine filter or at the bottom of the wine filter.
[0019] In one embodiment, the counterweight is made of SUS304 stainless steel.
[0020] Specifically, the lower end of the silicone tube or the bottom of the wine filter is equipped with a counterweight made of SUS304 stainless steel to ensure that the soft silicone tube can be vertically immersed in the wine.
[0021] In one embodiment, the outlet pipe is equipped with a switch valve at the end away from the wine filter.
[0022] Specifically, the liquid level measuring device is equipped with a switch valve located far from the end of the wine filter, so as to avoid having to close the switch valve at any time to end the wine extraction process.
[0023] In one embodiment, the liquid outlet pipe is made of food-grade silicone.
[0024] The beneficial effects of this utility model are as follows: 1. The most significant feature of this utility model is that it overcomes the risk of bumping and breaking the ceramic jar due to traditional metal sampling instruments. It can accurately locate different sampling points to ensure the representativeness and rigor of the sampling. Combined with a filter, it can filter out solid impurities brought by the storage of ceramic jars. The obtained wine sample can be directly used for chromatographic analysis, avoiding capillary blockage. Moreover, it is small, lightweight and portable, which can simplify the operation process and greatly improve the operation efficiency.
[0025] 2. This utility model features simple operation, high portability, and precise determination of sampling sites, as well as pre-filtration of the wine. Practical verification has shown that this device can more accurately collect wine samples from various points on the ceramic jar, and the obtained samples can be directly used for chromatographic analysis, avoiding the risk of capillary column blockage and overcoming the risk of damage to the ceramic jar caused by traditional metal sampling instruments. Attached Figure Description
[0026] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.
[0027] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a detailed structural diagram of the liquid level measuring device; Reference numerals: 1. Medium; 2. Metal wire mesh; 3. PP cotton filter; 4. Diatomaceous earth filter cake layer; 5. Liquid level measuring device; 6. Counterweight; 7. Wine negative pressure check valve; 8. Metal buckle; 9. Wine inlet check valve; 10. Wine outlet check valve; 11. Flexible hinge; 12. Switch valve. Detailed Implementation
[0028] To make the technical problems, technical solutions, and technical effects of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0029] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0030] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0031] In the description of the embodiments of this utility model, it should be noted that the terms "inner", "outer", "upper", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0032] Example 1 like Figures 1 to 2 As shown, this embodiment provides a portable, electricity-free ceramic jar sampler, including a wine filter, a liquid level measuring device 5, and a wine negative pressure check valve 7. The liquid level measuring device 5 is a flexible tube, and the wine filter is connected to the bottom of the liquid level measuring device 5. The wine negative pressure check valve 7 is located on the top side of the liquid level measuring device 5, and the outlet of the wine negative pressure check valve 7 is connected to an outlet pipe. The parts of the wine filter and the wine negative pressure check valve 7 that come into contact with the wine are made of SUS304 stainless steel.
[0033] Specifically, this solution comprises a three-element core structure: a wine filter, a level measuring device 5, and a wine negative pressure check valve 7. The wine flows from the wine filter through the level measuring device 5 into the wine negative pressure check valve. The main purpose of the wine negative pressure check valve is to provide negative pressure, powering the extraction of the wine. It is designed to be electricity-free, making it suitable for use in high-safety explosion-proof areas such as wine cellars. All parts in contact with the wine in the above system are made of SUS304 stainless steel and food-grade silicone.
[0034] This solution is simple to operate, highly portable, and can accurately determine sampling sites, while also pre-filtering the wine. Practical verification has shown that the device can more accurately collect wine samples from various points on the ceramic jar, and the obtained samples can be directly used for chromatographic analysis, avoiding the risk of capillary column clogging and overcoming the risk of damage to the ceramic jar caused by traditional metal sampling instruments.
[0035] Example 2 like Figures 1 to 2 As shown, this embodiment provides a portable, electricity-free ceramic jar sampler, including a wine filter, a liquid level measuring device 5, and a wine negative pressure check valve 7. The liquid level measuring device 5 is a flexible tube, and the wine filter is connected to the bottom of the liquid level measuring device 5. The wine negative pressure check valve 7 is located on the top side of the liquid level measuring device 5, and the outlet of the wine negative pressure check valve 7 is connected to an outlet pipe. The parts of the wine filter and the wine negative pressure check valve 7 that come into contact with the wine are made of SUS304 stainless steel.
[0036] The two ends of the one-way negative pressure valve for the wine are connected to the liquid level measuring device 5 and the liquid outlet pipe respectively via metal clips 8.
[0037] The one-way negative pressure valve for wine includes a housing. Inside the housing, along the flow direction of medium 1, there are a wine inlet one-way valve 9 and a wine outlet one-way valve 10. Both the wine inlet one-way valve 9 and the wine outlet one-way valve 10 are connected inside the housing by an elastic hinge 11.
[0038] Specifically, the one-way negative pressure valve for wine is equipped with metal clips 8 at both ends for connection, ensuring the airtightness of the system. The one-way negative pressure valve for wine contains a wine inlet check valve 9 and a wine outlet check valve 10. When the housing is squeezed by external force, the wine flows along the direction of medium 1 and enters the wine outlet check valve 10.
[0039] Example 3 like Figures 1 to 2As shown, this embodiment provides a portable, electricity-free ceramic jar sampler, including a wine filter, a liquid level measuring device 5, and a wine negative pressure check valve 7. The liquid level measuring device 5 is a flexible tube, and the wine filter is connected to the bottom of the liquid level measuring device 5. The wine negative pressure check valve 7 is located on the top side of the liquid level measuring device 5, and the outlet of the wine negative pressure check valve 7 is connected to an outlet pipe. The parts of the wine filter and the wine negative pressure check valve 7 that come into contact with the wine are made of SUS304 stainless steel.
[0040] The two ends of the one-way negative pressure valve for the wine are connected to the liquid level measuring device 5 and the liquid outlet pipe respectively via metal clips 8.
[0041] The one-way negative pressure valve for wine includes a housing. Inside the housing, along the flow direction of medium 1, there are a wine inlet one-way valve 9 and a wine outlet one-way valve 10. Both the wine inlet one-way valve 9 and the wine outlet one-way valve 10 are connected inside the housing by an elastic hinge 11.
[0042] The wine filter includes an outer metal wire mesh 2, a PP cotton filter 3 fitted inside the metal wire mesh 2, and a diatomaceous earth filter cake layer 4 fitted inside the PP cotton filter 3. The middle part of the diatomaceous earth filter cake layer 4 is a filtrate cavity, and the top of the filtrate cavity is connected to the liquid level measuring device 5.
[0043] Specifically, the main purpose of a wine filter is to perform coarse filtration of the wine in the earthenware jar, ensuring that solids and impurities are blocked outside the filter.
[0044] The wine passes through the metal wire mesh 2 of the wine filter to remove larger particulate impurities. Then it passes through the PP cotton filter 3 and the diatomaceous earth filter cake layer 4 to remove visible impurities. Finally, the clean wine enters the filtrate cavity of the filter and enters the liquid level measuring device 5 under the negative pressure generated by the wine negative pressure check valve 7.
[0045] Example 4 This embodiment is a further optimization based on embodiment 3, specifically: The liquid level measuring device 5 is made of food-grade silicone tubing, and scale strips are provided on the outer wall of the liquid level measuring device 5 along its length. The sum of the length of the liquid level measuring device 5 at the bottom and the depth of the wine filter is 180cm.
[0046] Specifically, the material is made of food-grade silicone, and its main purpose is to measure the liquid level in the ceramic jar. It has scale values on the outside, and specific points (such as upper, middle, and lower) can be accurately sampled through numerical calculation.
[0047] Example 5 This embodiment is a further optimization based on embodiment 3, specifically: A counterweight 6 is installed at the bottom of the liquid level measuring device 5 near the outside of the wine filter or at the bottom of the wine filter.
[0048] The counterweight 6 is made of SUS304 stainless steel.
[0049] Specifically, the lower end of the silicone tube or the bottom of the wine filter is equipped with a counterweight 6 made of SUS304 stainless steel to ensure that the soft silicone tube can be vertically immersed in the wine.
[0050] Example 6 This embodiment is a further optimization based on embodiment 5, specifically: A switch valve 12 is installed at the end of the liquid outlet pipe, away from the wine filter. The liquid outlet pipe is made of food-grade silicone.
[0051] Specifically, the liquid level measuring device 5 is located away from the end of the wine filter and is equipped with a switch valve 12, so as to avoid closing the switch valve 12 at any time to end the wine taking process.
Claims
1. A portable, electricity-free ceramic jar sampler, characterized in that, The system includes a wine filter, a level measuring device (5), and a wine negative pressure check valve (7). The level measuring device (5) is a flexible tube. The wine filter is connected to the bottom of the level measuring device (5). The wine negative pressure check valve (7) is located on the top side of the level measuring device (5). The outlet of the wine negative pressure check valve (7) is connected to an outlet pipe. The parts of the wine filter and the wine negative pressure check valve (7) that come into contact with the wine are made of SUS304 stainless steel.
2. The portable, electricity-free ceramic jar sampler according to claim 1, characterized in that, The two ends of the one-way negative pressure valve for the wine are connected to the liquid level measuring device (5) and the liquid outlet pipe respectively via metal clips (8).
3. The portable, electricity-free ceramic jar sampler according to claim 2, characterized in that, The one-way negative pressure valve for the liquor includes a housing. Inside the housing, along the flow direction of the medium (1), there is a liquor inlet one-way valve (9) and a liquor outlet one-way valve (10). The liquor inlet one-way valve (9) and the liquor outlet one-way valve (10) are both connected inside the housing by an elastic hinge (11).
4. The portable, electricity-free ceramic jar sampler according to claim 1, characterized in that, The The wine filter includes an outer metal wire mesh (2), a PP cotton filter (3) fitted inside the metal wire mesh (2), and a diatomaceous earth filter cake layer (4) fitted inside the PP cotton filter (3). The middle part of the diatomaceous earth filter cake layer (4) is a filtrate cavity, and the top of the filtrate cavity is connected to the liquid level measuring device (5).
5. A portable, electricity-free ceramic jar sampler according to claim 1, characterized in that, The liquid level measuring device (5) is made of food-grade silicone tubing, and scale strips are provided on the outer wall of the liquid level measuring device (5) along the length direction.
6. A portable, electricity-free ceramic jar sampler according to claim 5, characterized in that, The sum of the length of the liquid level measuring device (5) at the bottom and the depth of the wine filter is 180cm.
7. A portable, electricity-free ceramic jar sampler according to claim 5, characterized in that, A counterweight (6) is provided at the bottom of the liquid level measuring device (5) near the outside of the wine filter or at the bottom of the wine filter.
8. A portable, electricity-free ceramic jar sampler according to claim 7, characterized in that, The counterweight (6) is made of SUS304 stainless steel.
9. A portable, electricity-free ceramic jar sampler according to claim 1, characterized in that, The liquid outlet pipe is equipped with a switch valve (12) at the end away from the wine filter.
10. A portable, electricity-free ceramic jar sampler according to claim 9, characterized in that, The liquid outlet pipe is made of food-grade silicone.
Citation Information
Patent Citations
Sampler
CN112781928B
Sampler
CN115046807A