A tar removal sampling probe
Patent Information
- Application Number
- CN202522486884.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-24
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-24
AI Technical Summary
[0003]传统取样探头在使用中存在明显缺陷,煤气中的焦油易在取样管路和过滤组件表面冷凝、附着,长期积累会造成管路堵塞,影响样气流通与取样效率,焦油附着还会降低样气过滤纯度,导致后续成分分析结果偏差,且堵塞后需频繁拆解维护,增加操作成本与停机时间,因此需要改进
[0013]1、该除焦油取样探头,清理机构中,取样筒内置过滤筒实现焦油与样气高效分离,配合隔板与加热丝协同作用,可减少焦油冷凝附着,保障取样纯度,微型高压气泵通过传输管输送高压气体,能及时清理管路及过滤组件残留焦油,有效避免堵塞,降低维护频率。
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Figure CN224906420U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sampling probe technology, specifically a tar removal sampling probe. Background Technology
[0002] During the production, transportation and processing of coal gas, it is necessary to conduct real-time sampling and monitoring of the coal gas composition to ensure production safety and product quality. In addition to the tar sampling probe as the core sampling equipment, it is necessary to extract sample gas from coal gas containing impurities such as tar, benzene, naphthalene, dust and moisture, and at the same time achieve the separation of tar from the sample gas.
[0003] Traditional sampling probes have significant drawbacks in use. Tar in coal gas tends to condense and adhere to the surface of sampling pipelines and filter components. Long-term accumulation can cause pipeline blockage, affecting the flow of sample gas and sampling efficiency. Tar adhesion can also reduce the purity of sample gas filtration, leading to deviations in subsequent component analysis results. Furthermore, blockages require frequent disassembly and maintenance, increasing operating costs and downtime. Therefore, improvements are needed. Utility Model Content
[0004] The purpose of this invention is to provide a tar removal sampling probe to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a tar removal sampling probe, comprising a sampling probe body, a connecting mechanism at the bottom of the sampling probe body, and a cleaning mechanism surrounding the connecting mechanism;
[0006] The cleaning mechanism includes a protective frame, which is fixedly connected to the front of the sampling probe body. A miniature high-pressure air pump is fixedly connected inside the protective frame. A transmission tube is fixedly connected to the bottom of the miniature high-pressure air pump. A first connecting tube is fixedly connected to the inner side of the transmission tube. A separator plate is fixedly connected to the top of the outer periphery of the first connecting tube. A second connecting tube is provided at the bottom of the first connecting tube. A sealing cylinder is threadedly connected to the bottom of the second connecting tube. A sampling cylinder is fixedly connected to the bottom of the sealing cylinder. A filter cylinder is fixedly connected inside the sampling cylinder. A partition is fixedly connected to the inner side of the filter cylinder. A heating wire is fixedly connected to the outer periphery of the partition.
[0007] Preferably, the first connecting pipe is fixedly connected to the bottom of the sampling probe body, and the bottom of the first connecting pipe and the top of the second connecting pipe are in contact with each other. By using the first connecting pipe and the second connecting pipe together, the sampling probe body can sample the gas deep inside.
[0008] Preferably, the sampling cylinder has an inlet at the bottom, which allows the gas to enter the sampling cylinder and enables the sampling probe to sample and monitor the gas.
[0009] Preferably, the connecting mechanism includes a baffle plate, which is fixedly connected to the top periphery of the second connecting pipe. A connecting cylinder is rotatably connected to the periphery of the second connecting pipe, and an external threaded cylinder is fixedly connected to the top of the baffle plate.
[0010] Preferably, the connecting sleeve is threaded to the bottom periphery of the first connecting pipe, and the external threaded sleeve is threaded to the bottom inner side of the first connecting pipe. The use of the connecting sleeve and the external threaded sleeve together makes the connection between the first connecting pipe and the second connecting pipe tighter.
[0011] Preferably, the connecting cylinder is disposed around the periphery of the baffle plate, and the inner side of the connecting cylinder is in close contact with the periphery of the baffle plate. The baffle plate can limit the movement of the connecting cylinder, so that when the first connecting pipe moves after the connecting cylinder is connected to the first connecting pipe, the first connecting pipe is not easily moved away from the second connecting pipe.
[0012] Compared with the prior art, this utility model provides a tar removal sampling probe, which has the following beneficial effects:
[0013] 1. In the cleaning mechanism of this tar removal sampling probe, the sampling cylinder has a built-in filter to achieve efficient separation of tar and sample gas. With the synergistic effect of the baffle and heating wire, it can reduce tar condensation and adhesion, ensuring the purity of the sample. The miniature high-pressure gas pump delivers high-pressure gas through the transmission pipe, which can clean the pipeline and filter components of residual tar in time, effectively avoid blockage, and reduce the maintenance frequency.
[0014] 2. The tar removal sampling probe has a connection mechanism that uses a double threaded engagement between the connecting cylinder and the external threaded cylinder, combined with a baffle plate for limiting the connection, to ensure that the first connecting pipe and the second connecting pipe fit tightly together, thereby improving the connection sealing and structural stability and preventing sampling leakage. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a front view structural diagram of the present invention;
[0017] Figure 2 For cleaning the structural diagram of the mechanism;
[0018] Figure 3 This is a schematic diagram of the structure of the sealing cylinder, filter cylinder, partition, and heating wire;
[0019] Figure 4 This is a schematic diagram of the connecting mechanism.
[0020] In the diagram: 1. Sampling probe body; 2. Cleaning mechanism; 21. Miniature high-pressure air pump; 22. Protective frame; 23. Transmission pipe; 24. Separator plate; 25. Sampling cylinder; 26. Sealing cylinder; 27. Filter cylinder; 28. Partition plate; 29. Heating wire; 201. First connecting pipe; 202. Second connecting pipe; 3. Connecting mechanism; 31. External threaded cylinder; 32. Baffle plate; 33. Connecting cylinder. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0023] This utility model provides the following technical solution:
[0024] Example 1
[0025] Please see Figure 1-4 The present invention provides a technical solution: a tar removal sampling probe, including a sampling probe body 1, a connecting mechanism 3 at the bottom of the sampling probe body 1, and a cleaning mechanism 2 around the connecting mechanism 3;
[0026] The cleaning mechanism 2 includes a protective frame 22, which is fixedly connected to the front of the sampling probe body 1. A miniature high-pressure air pump 21 is fixedly connected inside the protective frame 22. A transmission pipe 23 is fixedly connected to the bottom of the miniature high-pressure air pump 21. A first connecting pipe 201 is fixedly connected to the inner side of the transmission pipe 23. A separator plate 24 is fixedly connected to the top of the outer periphery of the first connecting pipe 201. A second connecting pipe 202 is provided at the bottom of the first connecting pipe 201. A sealing cylinder 26 is threadedly connected to the bottom of the second connecting pipe 202. A sampling cylinder 25 is fixedly connected to the bottom of the sealing cylinder 26. A filter cylinder 27 is fixedly connected inside the sampling cylinder 25. A partition 28 is fixedly connected to the inner side of the filter cylinder 27. A heating wire 29 is fixedly connected to the outer periphery of the partition 28.
[0027] Furthermore, the first connecting pipe 201 is fixedly connected to the bottom of the sampling probe body 1, and the bottom of the first connecting pipe 201 is in contact with the top of the second connecting pipe 202. Through the cooperation of the first connecting pipe 201 and the second connecting pipe 202, the sampling probe body 1 can sample the gas deep inside.
[0028] Furthermore, an inlet is provided at the bottom of the sampling cylinder 25, which allows coal gas to enter the sampling cylinder 25 and enables the sampling probe body 1 to sample and monitor the coal gas.
[0029] Example 2
[0030] Please see Figure 1-4 Furthermore, based on Embodiment 1, the connecting mechanism 3 includes a baffle plate 32, which is fixedly connected to the top periphery of the second connecting pipe 202. A connecting cylinder 33 is rotatably connected to the periphery of the second connecting pipe 202, and an external threaded cylinder 31 is fixedly connected to the top of the baffle plate 32.
[0031] Furthermore, the connecting sleeve 33 is threaded to the bottom periphery of the first connecting pipe 201, and the external threaded sleeve 31 is threaded to the bottom inner side of the first connecting pipe 201. Through the cooperation of the connecting sleeve 33 and the external threaded sleeve 31, the first connecting pipe 201 and the second connecting pipe 202 are connected more tightly.
[0032] Furthermore, the connecting cylinder 33 is disposed around the baffle plate 32, and the inner side of the connecting cylinder 33 is in close contact with the outer side of the baffle plate 32. The baffle plate 32 can limit the connecting cylinder 33, so that when the first connecting pipe 201 moves after the connecting cylinder 33 is connected to the first connecting pipe 201, the first connecting pipe 201 is not easy to move away from the second connecting pipe 202.
[0033] In actual operation, when this device is used, and when it is necessary to sample and monitor the gas inside the pipeline through the sampling probe body 1, the top of the second connecting pipe 202 is brought into contact with the bottom of the first connecting pipe 201. The second connecting pipe 202 is rotated so that the external threaded cylinder 31 at the top of the second connecting pipe 202 can be threadedly connected to the bottom of the inner side of the first connecting pipe 201. The connecting cylinder 33 is pulled upward so that it is threadedly connected to the bottom of the outer periphery of the first connecting pipe 201, so that the first connecting pipe 201 and the second connecting pipe 202 are tightly connected to each other. The sealing cylinder 26 is threadedly connected to the bottom of the outer periphery of the second connecting pipe 202. The sampling probe body 1 is installed on the outer periphery of the gas transmission pipe 23. The heating wire 29 is energized so that it can heat the inside of the sampling cylinder 25, so that the sampling cylinder 25 can filter the gas it draws in. The filter cylinder 27 can filter the tar in the gas. The heating wire 29 makes it difficult for the tar to solidify and adhere to the outer periphery of the filter cylinder 27, thus clogging the filter cylinder 27.
[0034] When the filter cartridge 27 needs to be cleaned, turn on the miniature high-pressure air pump 21 and use it in conjunction with the transmission pipe 23 to blow high-pressure gas into the first connecting pipe 201 and the second connecting pipe 202. This allows the high-pressure gas to be transmitted to the outside of the filter cartridge 27, blowing away and cleaning the tar adhering to the outside of the filter cartridge 27. This prevents the filter cartridge 27 from becoming clogged and improves the sampling effect of the sampling probe body 1.
[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. A tar removal sampling probe, comprising a sampling probe body (1), characterized in that: The sampling probe body (1) is provided with a connecting mechanism (3) at the bottom, and a cleaning mechanism (2) is provided around the connecting mechanism (3). The cleaning mechanism (2) includes a protective frame (22), which is fixedly connected to the front of the sampling probe body (1). A miniature high-pressure air pump (21) is fixedly connected inside the protective frame (22). A transmission pipe (23) is fixedly connected to the bottom of the miniature high-pressure air pump (21). A first connecting pipe (201) is fixedly connected to the inside of the transmission pipe (23). A separator plate (24) is fixedly connected to the top of the outside of the first connecting pipe (201). A second connecting pipe (202) is provided at the bottom of the first connecting pipe (201). A sealing cylinder (26) is threadedly connected to the bottom of the second connecting pipe (202). A sampling cylinder (25) is fixedly connected to the bottom of the sealing cylinder (26). A filter cylinder (27) is fixedly connected inside the sampling cylinder (25). A partition plate (28) is fixedly connected to the inside of the filter cylinder (27). A heating wire (29) is fixedly connected to the outside of the partition plate (28).
2. The tar removal sampling probe according to claim 1, characterized in that: The first connecting tube (201) is fixedly connected to the bottom of the sampling probe body (1), and the bottom of the first connecting tube (201) and the top of the second connecting tube (202) are in contact with each other.
3. The tar removal sampling probe according to claim 1, characterized in that: The sampling tube (25) has an inlet at the bottom.
4. The tar removal sampling probe according to claim 1, characterized in that: The connecting mechanism (3) includes a baffle plate (32), which is fixedly connected to the top periphery of the second connecting pipe (202). A connecting cylinder (33) is rotatably connected to the periphery of the second connecting pipe (202), and an external threaded cylinder (31) is fixedly connected to the top of the baffle plate (32).
5. The tar removal sampling probe according to claim 4, characterized in that: The connecting cylinder (33) is threaded to the bottom periphery of the first connecting pipe (201), and the external threaded cylinder (31) is threaded to the bottom inner side of the first connecting pipe (201).
6. The tar removal sampling probe according to claim 4, characterized in that: The connecting cylinder (33) is disposed around the baffle plate (32), and the inner side of the connecting cylinder (33) is in contact with the outer side of the baffle plate (32).