Multi-angle quality inspection turntable for ceramic tableware

Abstract

The utility model provides a kind of ceramic tableware multi-angle quality inspection rotary table, it is related to quality inspection rotary table technical field, including quality inspection platform, the top of quality inspection platform is equipped with rotary table, rotary table top is centrally provided with rotary groove, rotary groove is equipped with rotary disc, the top of rotary disc is provided with support groove, pressure sensor is installed in support groove, rubber holder is bonded in pressure sensor top in support groove, the top of quality inspection platform is correspondingly equipped with first air cylinder with rubber holder, the output end of first air cylinder is equipped with rotary base, the top of quality inspection platform is located rotary table peripheral auxiliary support mechanism;The utility model is by setting rubber holder on rotary disc, using its good elasticity and antiskid performance, provide soft and stable support base for ceramic tableware, while first air cylinder is pressed down and drives down pressure pad to hold ceramic tableware stably, effectively prevent tableware from sliding or shaking in the process of placement and rotation.

Description

Technical Field

[0001] This utility model relates to the field of quality inspection turntable technology, and in particular to a multi-angle quality inspection turntable for ceramic tableware. Background Technology

[0002] In the field of quality inspection of ceramic tableware, existing quality inspection turntables mostly adopt manual flipping, which is not only labor-intensive but also prone to causing visual fatigue during the quality inspection process. With the development of automation technology, automated quality inspection turntables have emerged, which can realize multi-angle inspection and significantly improve inspection efficiency and accuracy. At present, many large production lines are also equipped with machine vision systems for product quality inspection, further improving the reliability and consistency of inspection.

[0003] However, existing quality inspection turntables still have some design problems. For example, the stability of placement and rotation of relatively expensive high-end ceramic tableware is not ideal. This may not only affect the accuracy of the inspection, but may also damage the tableware. Therefore, we propose a multi-angle quality inspection turntable for ceramic tableware. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a multi-angle quality inspection turntable that can stably clamp ceramic tableware and rotate it, thus assisting workers or machine vision systems in quality inspection operations.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A multi-angle quality inspection turntable for ceramic tableware includes an inspection table with a turntable mounted on its top. A rotating groove is centrally located on the top of the turntable, and a rotating disk is installed within the rotating groove. A support groove is located on the top of the rotating disk, and a pressure sensor is installed within the support groove. A rubber support is adhered to the top of the pressure sensor within the support groove. A first cylinder is mounted on the top of the inspection table corresponding to the rubber support. A rotating seat is mounted on the output end of the first cylinder. An auxiliary support mechanism is located around the top of the inspection table.

[0007] Furthermore, the turntable is higher than the quality inspection table, and the outer periphery of the top surface of the turntable forms an annular inclined plane with the top surface of the quality inspection table.

[0008] Furthermore, the rotating disk is installed at the output end of the servo motor, the servo motor is installed in the rotating groove, and the rotating disk extends out of the rotating groove.

[0009] Furthermore, the pressure sensor is electrically connected to the first cylinder.

[0010] Furthermore, the rotating seat is rotatably connected to the fixed seat, the fixed seat is fixedly connected to the output end of the first cylinder, and a pressure pad is adhered to the fixed seat away from the output end of the first cylinder.

[0011] Furthermore, a ring light is provided around the perimeter of the turntable.

[0012] Furthermore, the auxiliary support mechanism includes a second cylinder, the output end of which is equipped with a support base. The top of the support base has a spherical groove, and the inside of the spherical groove is provided with a supporting plastic ball protruding from the support base. The auxiliary support mechanism consists of three parts arranged in an isosceles triangle.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This invention provides a soft and stable support for ceramic tableware by installing a rubber support on a rotating disk, utilizing its excellent elasticity and anti-slip properties. Simultaneously, a first cylinder presses down, driving a pressure pad to firmly clamp the tableware, effectively preventing slippage or shaking during placement and rotation. Furthermore, an auxiliary support mechanism, driven by a second cylinder, supports a plastic ball and allows for flexible adjustment of the support height and position according to the size and shape of the ceramic tableware. These three auxiliary support mechanisms, arranged in an isosceles triangle, form a stable support structure, further enhancing the stability of the tableware during quality inspection, ensuring accurate and reliable test results, and avoiding misjudgments and damage caused by tableware shaking. Attached Figure Description

[0015] Figure 1 A schematic diagram of the overall structure of a multi-angle quality inspection turntable for ceramic tableware provided by this utility model;

[0016] Figure 2 A schematic diagram of the rotating seat structure of a multi-angle quality inspection turntable for ceramic tableware provided by this utility model;

[0017] Figure 3 A schematic diagram of the rotating disk structure of a multi-angle quality inspection turntable for ceramic tableware provided by this utility model;

[0018] Figure 4 A schematic diagram of the auxiliary support mechanism for a multi-angle quality inspection turntable for ceramic tableware provided by this utility model.

[0019] Illustration: 1. Quality inspection station;

[0020] 2. Turntable; 21. Rotating groove; 22. Circular light;

[0021] 3. Rotating disk; 31. Support groove; 32. Servo motor;

[0022] 4. Pressure sensor;

[0023] 5. Rubber support;

[0024] 6. First cylinder;

[0025] 7. Rotating seat; 71. Fixed seat; 72. Lower pressure pad;

[0026] 8. Auxiliary support mechanism; 81. Second cylinder; 82. Support seat; 83. Spherical groove; 84. Support for plastic ball. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0028] To facilitate understanding of this utility model, a more comprehensive description of this utility model will be provided below with reference to relevant embodiments, and several embodiments of this utility model will be given. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of this utility model more thorough and complete.

[0029] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0031] Example 1

[0032] like Figure 1-4 As shown, this utility model provides a technical solution: a multi-angle quality inspection turntable for ceramic tableware. This turntable aims to provide a comprehensive, multi-angle quality inspection environment for ceramic tableware, ensuring that the quality inspection process is efficient and accurate. The specific structure is as follows:

[0033] The system includes a quality inspection table 1, which serves as the basic support structure for the entire device. A turntable 2 is mounted on the top of the turntable 2, and a rotating groove 21 is centrally located on the top of the turntable 2. A rotating disk 3 is installed inside the rotating groove 21, which can rotate freely within the rotating groove 21, providing a rotational basis for subsequent multi-angle quality inspection. A support groove 31 is located on the top of the rotating disk 3, and a pressure sensor 4 is installed inside the support groove 31. The pressure sensor 4 can sense the pressure exerted on the ceramic tableware placed on it in real time and convert the pressure signal into an electrical signal for transmission. A rubber support 5 is attached to the top of the pressure sensor 4 inside the support groove 31. The rubber support 5 has good elasticity and anti-slip properties, which can protect the ceramic tableware from scratches and ensure that the tableware is placed stably.

[0034] A first cylinder 6 is installed at the top of the quality inspection table 1, corresponding to the rubber support 5. The first cylinder 6 can move up and down through telescopic movement, thereby applying different pressures to the ceramic tableware placed on the rubber support 5. A rotating seat 7 is installed at the output end of the first cylinder 6. The rotating seat 7 can move up and down with the movement of the first cylinder 6, and can also rotate. An auxiliary support mechanism 8 is provided at the top of the quality inspection table 1 around the turntable 2. The auxiliary support mechanism 8 can provide auxiliary support for the ceramic tableware and improve the stability during the quality inspection process.

[0035] Example 2

[0036] like Figure 1-4 As shown, the turntable 2 is higher than the quality inspection table 1. The outer edge of the top surface of the turntable 2 and the top surface of the quality inspection table 1 form an annular slope to avoid the situation where the turntable 2 and the ceramic tableware cannot be placed due to conflict when the ceramic tableware is inverted.

[0037] The rotating disk 3 is installed at the output end of the servo motor 32, which is installed in the rotating groove 21. The rotating disk 3 extends out of the rotating groove 21. The servo motor 32 can precisely control the rotation angle and speed of the rotating disk 3, so that ceramic tableware can be inspected at a preset angle, achieving multi-angle and precise inspection.

[0038] Pressure sensor 4 is electrically connected to the first cylinder 6. When the ceramic tableware is placed on the rubber support 5, pressure sensor 4 will detect the pressure on the tableware and transmit the pressure signal to the control module of the first cylinder 6. The control module controls the extension and retraction of the first cylinder 6 according to the preset pressure value. Specifically, when the first cylinder 6 extends and presses down on the tableware, its pressing completion signal is sent to the servo motor 32. At the same time, the servo motor 32 rotates one revolution, and its rotation completion signal is sent to the first cylinder 6 again. At this time, the first cylinder 6 is reset to perform the next ceramic tableware quality inspection operation.

[0039] The rotating seat 7 is rotatably connected to the fixed seat 71. The fixed seat 71 is fixedly connected to the output end of the first cylinder 6. A pressure pad 72 is glued to the fixed seat 71 away from the output end of the first cylinder 6. The rotation of the rotating seat 7 is coordinated with the rotation of the rotating disk 3. The pressure pad 72 can prevent the rotating seat 7 from directly contacting the ceramic tableware and prevent scratching the surface of the tableware.

[0040] The turntable 2 is equipped with a ring light 22 around its perimeter. The ring light 22 can provide uniform and sufficient light to illuminate the sides of the ceramic tableware, making it easier for quality inspectors to clearly observe defects, cracks and other quality problems on the sides of the tableware, thereby improving the accuracy and efficiency of quality inspection.

[0041] It should be noted that the top of the quality inspection table 1 is located on the turntable 2 and the lamp head is installed therefore, which is used for the main quality inspection purpose.

[0042] The auxiliary support mechanism 8 includes a second cylinder 81, with a support base 82 installed at the output end of the second cylinder 81. A spherical groove 83 is provided at the top of the support base 82, and a supporting plastic ball 84 protruding from the support base 82 is provided inside the spherical groove 83. The auxiliary support mechanism 8 consists of three parts arranged in an isosceles triangle. The second cylinder 81 can be synchronously extended and retracted according to the size and shape of the ceramic tableware, so that the support base 82 is at a suitable height and position. The supporting plastic ball 84 can rotate freely in the spherical groove 83, which can better adapt to the curvature of the ceramic tableware surface and provide stable and flexible support. The three auxiliary support mechanisms 8 arranged in an isosceles triangle can ensure that the ceramic tableware remains balanced during quality inspection and avoids shaking.

[0043] The working process of this utility model is as follows: When using a multi-angle quality inspection turntable for ceramic tableware, the ceramic tableware to be inspected is first placed on the rubber support 5. The elasticity and anti-slip performance of the rubber support 5 ensures that the tableware is placed stably and will not easily slide or tip over. The pressure sensor 4 detects the pressure on the ceramic tableware in real time and transmits the pressure signal to the control module of the first cylinder 6. The control module controls the first cylinder 6 to perform telescopic movement according to the preset pressure value, so that the rotating seat 7 moves downward until the pressure pad 72 gently contacts the ceramic tableware, and applies appropriate pressure as needed.

[0044] Meanwhile, the servo motor 32 precisely controls the rotation angle and speed of the rotating disk 3 according to the preset program. The rotating disk 3 drives the rubber support 5 and the ceramic tableware placed on it to rotate together, so that the ceramic tableware can be observed and inspected by quality inspectors at different angles (a machine vision system can be equipped). During the quality inspection process, if the ceramic tableware is large or has a special shape, the rubber support 5 alone is not enough to support it stably. At this time, the second cylinder 81 of the auxiliary support mechanism 8 can be activated. The second cylinder 81 can be extended and retracted according to the actual situation of the ceramic tableware, so that the support 82 rises to a suitable height, supporting the plastic ball 84 to contact the surface of the ceramic tableware and providing auxiliary support. Since the plastic ball 84 can rotate freely in the spherical groove 83, it can adapt well to the curvature of the ceramic tableware surface, ensuring stable support and not damaging the tableware. The three auxiliary support mechanisms 8 arranged in an isosceles triangle work together to keep the ceramic tableware balanced during the quality inspection process, avoid shaking, and ensure the smooth progress of the quality inspection work.

[0045] After the quality inspection of one side is completed (usually one rotation), the first cylinder 6 is controlled to retract (self-retracting), causing the rotating seat 7 to move upward and flip over. The first cylinder 6 receives a signal from the pressure sensor 4 and presses down again, repeating the quality inspection steps. Finally, the first cylinder 6 retracts, and the qualified ceramic tableware is carefully removed. Unqualified products are marked and processed separately. The entire quality inspection process achieves efficient, accurate and comprehensive quality inspection of ceramic tableware through the coordinated work of various components.

[0046] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multi-angle quality inspection turntable for ceramic tableware, comprising a quality inspection table (1), wherein a turntable (2) is mounted on the top of the quality inspection table (1), characterized in that: The top of the turntable (2) is provided with a rotating groove (21) in the center. A rotating disk (3) is installed in the rotating groove (21). A support groove (31) is provided at the top of the rotating disk (3). A pressure sensor (4) is installed in the support groove (31). A rubber support (5) is attached to the top of the pressure sensor (4) in the support groove (31). A first cylinder (6) is installed at the top of the quality inspection table (1) corresponding to the rubber support (5). A rotating seat (7) is installed at the output end of the first cylinder (6). The top of the quality inspection table (1) is located on the auxiliary support mechanism (8) around the turntable (2).

2. The multi-angle quality inspection turntable for ceramic tableware according to claim 1, characterized in that: The turntable (2) is higher than the quality inspection table (1), and the outer periphery of the top surface of the turntable (2) forms an annular inclined surface with the top surface of the quality inspection table (1).

3. The multi-angle quality inspection turntable for ceramic tableware according to claim 1, characterized in that: The rotating disk (3) is installed at the output end of the servo motor (32), the servo motor (32) is installed in the rotating groove (21), and the rotating disk (3) extends out of the rotating groove (21).

4. The multi-angle quality inspection turntable for ceramic tableware according to claim 1, characterized in that: The pressure sensor (4) is electrically connected to the first cylinder (6).

5. A multi-angle quality inspection turntable for ceramic tableware according to claim 1, characterized in that: The rotating seat (7) is rotatably connected to the fixed seat (71), the fixed seat (71) is fixedly connected to the output end of the first cylinder (6), and a pressure pad (72) is glued to the fixed seat (71) away from the output end of the first cylinder (6).

6. The multi-angle quality inspection turntable for ceramic tableware according to claim 1, characterized in that: The turntable (2) is equipped with a ring light (22) around its perimeter.

7. A multi-angle quality inspection turntable for ceramic tableware according to claim 1, characterized in that: The auxiliary support mechanism (8) includes a second cylinder (81), and a support seat (82) is installed at the output end of the second cylinder (81). A spherical groove (83) is opened at the top of the support seat (82), and a plastic ball (84) protruding from the support seat (82) is provided inside the spherical groove (83). The auxiliary support mechanism (8) consists of three parts arranged in an isosceles triangle.

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