A pressing test device for resin spheres
Patent Information
- Application Number
- CN202522362288.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-07
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-07
AI Technical Summary
在树脂球生产与应用过程中,其抗压性能是判断产品质量与适用性的关键指标,需通过专业按压测试装置进行检测,现有按压测试装置在针对树脂球检测时存在明显缺陷:传统装置多采用砝码加载或气缸粗调压力,无法实现压力的精准递增、递减控制,难以捕捉树脂球在不同压力下的细微形变数据,传统的测试装置大多结构简单,仅能实现单一压力下的测试,无法模拟树脂球在实际使用过程中可能遇到的不同压力场景,测试结果的参考价值有限按压压力控制不准
(1)在进行按压测试时,将树脂球放置在转动台内部开设的圆弧放置槽中,通过控制伺服电动缸下降,伺服电动缸下降带动顶端设有的支撑板跟随下降,支撑板下降带动一端底部安装的按压罩对树脂球接触按压,升降杆与支撑板的连接处通过螺栓安装有轮辐式压力传感器,当按压罩按压在树脂球表面时,轮辐式压力传感器检测到按压罩的按压力度,从而精确的反馈树脂球所受的压力数值,通过伺服电动缸可实现恒压力、恒速度、阶梯压力等多种压力场景下测试模式,为按压测试提供丰富的检测数据满足测试对比;
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Figure CN224906524U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pressure testing devices, specifically a pressure testing device for resin balls. Background Technology
[0002] Resin balls, with their advantages of light weight, corrosion resistance, and good insulation, are widely used in toys, bearings, precision instrument cushioning components, sporting goods, and other fields. During the production and application of resin balls, their compressive strength is a key indicator for judging product quality and suitability, requiring testing using a professional compression testing device. Existing compression testing devices have significant shortcomings when testing resin balls: traditional devices often use weights for loading or cylinders for coarse pressure adjustment, failing to achieve precise pressure increase and decrease control, making it difficult to capture subtle deformation data of the resin ball under different pressures. Furthermore, traditional testing devices are mostly simple in structure, only capable of testing under a single pressure, unable to simulate the different pressure scenarios that resin balls might encounter in actual use, resulting in limited reference value for the test results and inaccurate pressure control. Utility Model Content
[0003] The purpose of this invention is to provide a pressing test device for resin balls to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a pressing test device for resin balls, comprising a test platform, a pressing component, and a rotating component; Wherein: a protective cover is fixedly installed on one side of the surface of the test bench, and a support cylinder is installed on the surface of the test bench on one side of the protective cover; The pressing assembly includes a servo electric cylinder fixedly installed inside a protective cover. A lifting rod is mounted on the piston inside the servo electric cylinder. The top of the lifting rod extends to the outer side of the top of the protective cover. A support plate is provided at the top end of the lifting rod. One end of the support plate extends above a support cylinder. A pressing cover is installed at the bottom of one end of the support plate. The pressing cover has an inverted bowl-shaped structure. A rotating platform is rotatably mounted on the top of the support cylinder. An arc-shaped placement groove is formed inside the rotating platform, and a resin ball is placed inside the arc-shaped placement groove. A spoke-type pressure sensor is fixedly mounted on the top of the lifting rod. The support plate is bolted to the surface of the spoke-type pressure sensor. The rotating assembly includes a geared motor disposed on one end surface of the support plate, and an eccentric wheel shaft is fixedly mounted on the output shaft end of the geared motor. One end of the eccentric wheel shaft is fixedly mounted on the top center of the pressing cover.
[0005] As a preferred embodiment of this utility model: the edge of the geared motor is fixedly connected to several connecting supports, and the surface of the connecting supports is threadedly connected to a mounting screw, which is threadedly connected to the inside of a threaded hole opened on one end surface of the support plate.
[0006] As a preferred embodiment of this utility model, the support cylinder, the pressing cover and the rotating platform are all made of transparent acrylic material.
[0007] As a preferred embodiment of this utility model: the bottom of the test platform is equipped with adjustable support legs, and the bottom of the adjustable support legs is provided with anti-slip rubber protrusions.
[0008] As a preferred embodiment of this utility model, the surface of the protective cover is provided with heat dissipation holes.
[0009] As a preferred embodiment of this utility model: a control panel is installed on the surface of the test bench, the surface of the control panel is provided with a single-chip microcomputer display screen, and the surface of the control panel is also provided with several control buttons. The spoke-type pressure sensor, servo electric cylinder and geared motor are controlled and connected to the control panel through corresponding control buttons, and the control panel is electrically connected to an external power supply.
[0010] Compared with the prior art, the beneficial effects of this utility model are: (1) When performing the pressing test, the resin ball is placed in the arc placement slot opened inside the rotating table. The servo electric cylinder is controlled to descend, and the servo electric cylinder descends, causing the support plate at the top to descend as well. The descending support plate causes the pressing cover installed at one end to contact and press the resin ball. A spoke-type pressure sensor is installed at the connection between the lifting rod and the support plate by bolts. When the pressing cover presses on the surface of the resin ball, the spoke-type pressure sensor detects the pressing force of the pressing cover, thereby accurately feeding back the pressure value of the resin ball. The servo electric cylinder can realize various pressure scenarios such as constant pressure, constant speed, and stepped pressure, providing rich detection data for pressing tests to meet the test comparison. (2) When the geared motor rotates, it drives the eccentric wheel shaft to rotate. The eccentric wheel shaft drives the pressing cover to rotate. The rotating table installed on the top of the support cylinder facilitates the kneading of the resin ball, realizing the pressure bearing capacity of the resin ball under dynamic pressing, and avoiding judging the pressure bearing capacity of the resin ball by the data obtained only under static pressing. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the pressing component structure of this utility model; Figure 3 This is a schematic diagram of the rotating component structure of this utility model; Figure 4 This is a schematic diagram of the adjustable support leg installation structure of this utility model.
[0012] In the diagram: 1. Test bench; 2. Protective cover; 3. Support cylinder; 4. Pressing assembly; 41. Servo electric cylinder; 42. Lifting rod; 43. Support plate; 44. Pressing cover; 45. Rotating table; 46. Arc placement slot; 47. Spoke-type pressure sensor; 5. Rotating assembly; 51. Gear motor; 52. Eccentric wheel axle; 6. Connecting support; 7. Mounting screw; 8. Adjustable support foot; 9. Anti-slip rubber bumps; 10. Heat dissipation holes; 11. Control panel; 12. Microcontroller display screen; 13. Control buttons. Detailed Implementation
[0013] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0014] Please see Figures 1-4 A pressing test device for resin balls includes: a test platform 1, a pressing component 4 and a rotating component 5; a protective cover 2 is fixedly installed on one side of the surface of the test platform 1, and a support cylinder 3 is installed on the surface of the test platform 1 on one side of the protective cover 2. Please see Figure 1 , Figure 2 The pressing assembly 4 includes a servo electric cylinder 41 fixedly installed inside the protective cover 2. The piston inside the servo electric cylinder 41 is equipped with a lifting rod 42. The top of the lifting rod 42 extends to the outer side of the top of the protective cover 2. A support plate 43 is provided at the top end of the lifting rod 42. One end of the support plate 43 extends above the support cylinder 3. A pressing cover 44 is installed at the bottom of one end of the support plate 43. The pressing cover 44 has an inverted bowl-shaped structure. A rotating platform 45 is rotatably installed on the top of the support cylinder 3. An arc placement groove 46 is opened inside the rotating platform 45. A resin ball is placed inside the arc placement groove 46. A spoke-type pressure sensor 47 is fixedly installed on the top of the lifting rod 42. The support plate 43 is installed on the surface of the spoke-type pressure sensor 47 by bolts.
[0015] In practical use: During the pressing test, the resin ball is placed in the arc-shaped placement slot 46 inside the rotating platform 45. The servo electric cylinder 41 is controlled to descend, and the servo electric cylinder 41 descends, which drives the support plate 43 at the top to follow. The descent of the support plate 43 causes the pressing cover 44 installed at one end of the bottom to contact and press the resin ball. A spoke-type pressure sensor 47 is bolted to the connection between the lifting rod 42 and the support plate 43. When the pressing cover 44 presses on the surface of the resin ball, the spoke-type pressure sensor 47 detects the pressing force of the pressing cover 44, thus accurately feeding back the pressure value on the resin ball. The servo electric cylinder 41 can achieve precise adjustment of pressure from 0-5000N and speed from 0.1-5mm / s, supporting various pressure scenarios such as constant pressure, constant speed, and stepped pressure, providing rich test data for pressing tests and comparisons.
[0016] Please see Figure 3 The rotating assembly 5 includes a reduction motor 51 disposed on one end surface of the support plate 43. An eccentric wheel shaft 52 is fixedly mounted on the output shaft end of the reduction motor 51. One end of the eccentric wheel shaft 52 is fixedly mounted on the top center of the pressing cover 44.
[0017] In practical use: When the reduction motor 51 rotates, it drives the eccentric wheel shaft 52 to rotate. The eccentric wheel shaft 52 drives the pressing cover 44 to rotate. In conjunction with the rotating table 45 mounted on the top of the support cylinder 3, it is convenient to knead the resin ball, so as to realize the pressure bearing capacity of the resin ball under dynamic pressing, and avoid judging the pressure bearing capacity of the resin ball by only the data obtained under static pressing.
[0018] Please see Figure 3 The edge of the geared motor 51 is fixedly connected to several connecting supports 6, and the surface of the connecting supports 6 is threaded with mounting screws 7. The mounting screws 7 are threaded into the threaded holes opened on one end surface of the support plate 43.
[0019] In practical use: the edge of the geared motor 51 is connected to several connecting supports 6. The connecting supports 6 are fixed in the threaded holes on the surface of the support plate 43 by the mounting screws 7 connected by the surface thread, so that the geared motor 51 can be fixedly installed on the surface of the support plate 43.
[0020] Please see Figure 2 The support cylinder 3, the pressing cover 44, and the rotating table 45 are all made of transparent acrylic.
[0021] In practical use: the support cylinder 3, the pressing cover 44 and the rotating platform 45 are made of transparent acrylic material, so that the shape change of the resin ball can be clearly seen during the pressing test.
[0022] Please see Figure 4The bottom of the test bench 1 is equipped with adjustable support legs 8, and the bottom of the adjustable support legs 8 is provided with anti-slip rubber bumps 9.
[0023] In practical use: The bottom of the test platform 1 is equipped with adjustable support legs 8 to adjust the level of the test platform 1. The bottom of the adjustable support legs 8 is provided with anti-slip rubber protrusions 9 to increase the friction between the adjustable support legs 8 and the placement surface, preventing the test platform 1 from sliding easily.
[0024] Please see Figure 1 The protective cover 2 has heat dissipation holes 10 on its surface.
[0025] In practical use: the heat dissipation holes 10 on the surface of the protective cover 2 facilitate ventilation and heat dissipation for the internal servo electric cylinder 41.
[0026] Please see Figure 2 The test bench 1 is equipped with a control panel 11. The control panel 11 is equipped with a microcontroller display screen 12 and several control buttons 13. The spoke-type pressure sensor 47, servo electric cylinder 41 and geared motor 51 are connected to the control panel 11 through the corresponding control buttons 13. The control panel 11 is electrically connected to an external power supply.
[0027] In practical use: The microcontroller display screen 12 mounted on the surface of the control panel 11 is used to display the pressing pressure value. At the same time, the control buttons 13 are used to control the corresponding servo electric cylinder 41 and the geared motor 51 to work. When the control panel 11 is connected to an external power supply, the control equipment can be operated.
[0028] A resin ball is placed in an arc-shaped placement slot 46 inside the rotating platform 45. The servo electric cylinder 41 is controlled to descend, and the descent of the servo electric cylinder 41 drives the support plate 43 at the top to descend along with the lifting rod 42. The descending support plate 43 causes a pressing cover 44 installed at one end of the bottom to contact and press the resin ball. A spoke-type pressure sensor 47 is bolted to the connection between the lifting rod 42 and the support plate 43. When the pressing cover 44 presses against the surface of the resin ball, the spoke-type pressure sensor 47 detects the pressing force of the pressing cover 44, thus accurately feeding back the pressure value on the resin ball. The servo electric cylinder 41 allows for precise adjustment of pressure from 0-5000N and speed from 0.1-5mm / s, supporting various pressure scenarios such as constant pressure, constant speed, and stepped pressure, providing rich test data for pressing tests and comparisons.
[0029] The contents not described in detail in this description are existing technologies known to those skilled in the art. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A pressing test device for resin balls, characterized in that, include: Test bench (1), a protective cover (2) is fixedly installed on one side of the surface of the test bench (1), and a support cylinder (3) is installed on the surface of the test bench (1) on one side of the protective cover (2). The pressing assembly (4) includes a servo electric cylinder (41) fixedly installed inside the protective cover (2). The piston inside the servo electric cylinder (41) is equipped with a lifting rod (42). The top of the lifting rod (42) extends to the outside of the top of the protective cover (2). A support plate (43) is provided at the top end of the lifting rod (42). One end of the support plate (43) extends to the top of the support cylinder (3). A pressing cover (44) is installed at the bottom of one end of the support plate (43). The pressing cover (44) has an inverted bowl-shaped structure. A rotating platform (45) is rotatably installed on the top of the support cylinder (3). An arc placement groove (46) is opened inside the rotating platform (45). A resin ball is placed inside the arc placement groove (46). A spoke-type pressure sensor (47) is fixedly installed on the top of the lifting rod (42). The support plate (43) is installed on the surface of the spoke-type pressure sensor (47) by bolts. Rotating assembly (5), the rotating assembly (5) includes a geared motor (51) disposed on one end surface of the support plate (43), the output shaft end of the geared motor (51) is fixedly mounted with an eccentric wheel shaft (52), one end of the eccentric wheel shaft (52) is fixedly mounted on the top center of the pressing cover (44).
2. The pressure testing device according to claim 1, characterized in that: The edge of the geared motor (51) is fixedly connected to several connecting supports (6), and the surface of the connecting supports (6) is threadedly connected to the mounting screws (7), which are threadedly connected to the inside of the threaded hole opened on one end surface of the support plate (43).
3. The pressure testing device according to claim 1, characterized in that: The support cylinder (3), the pressing cover (44), and the rotating platform (45) are all made of transparent acrylic material.
4. The pressure testing device according to claim 1, characterized in that: The test bench (1) is equipped with adjustable feet (8) at the bottom, and the bottom of the adjustable feet (8) is provided with anti-slip rubber bumps (9).
5. The pressure testing device according to claim 1, characterized in that: The protective cover (2) has heat dissipation holes (10) on its surface.
6. The pressure testing device according to claim 2, characterized in that: The test bench (1) is equipped with a control panel (11). The control panel (11) is equipped with a microcontroller display screen (12) and several control buttons (13). The spoke-type pressure sensor (47), servo electric cylinder (41) and geared motor (51) are connected to the control panel (11) through the corresponding control buttons (13). The control panel (11) is electrically connected to an external power supply.