Glass coating quality detection adjustable light source device
Patent Information
- Application Number
- CN202522385163.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-11
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-11
AI Technical Summary
[0003]传统的玻璃镀膜质量检测光源装置多采用固定安装方式,光源高度与水平位置无法灵活调节:一方面,面对不同厚度的玻璃镀膜或不同高度的检测平台时,固定高度的照明灯难以提供适配的照明角度,要么光线过强导致反光刺眼,要么光线不足形成检测盲区;另一方面,对于玻璃基板上不同位置的检测点,需要移动玻璃基板或检测人员调整观察位置才能完成检测,操作繁琐且效率低下,不仅增加了检测人员的工作强度,还可能因频繁移动玻璃基板导致镀膜表面受损
该玻璃镀膜质量检测可调式光源装置的调节机构由高度调节组件与旋转组件协同作用,高度调节与水平位置调节的协同配合,能让照明灯对准不同规格玻璃镀膜的待检测区域,无论是需要调整照明高度以适配不同厚度玻璃的检测需求,还是调整水平位置以覆盖玻璃不同区域的检测点,都能通过调节机构快速实现,有效减少因照明位置不当导致的检测盲区或观察不清的问题,提升了玻璃镀膜质量检测过程的便利性,同时确保检测人员能清晰观察镀膜表面瑕疵、厚度均匀度等指标,提升检测结果的准确性。
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Figure CN224906640U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of glass testing technology, and more specifically, to an adjustable light source device for testing the quality of glass coating. Background Technology
[0002] In the glass coating production industry, the quality of the glass coating directly determines the core indicators of the product, such as optical performance and protective performance. Therefore, quality inspection is a crucial link in the production process. During inspection, sufficient and appropriately positioned lighting is required so that inspectors can clearly observe whether there are defects such as scratches, bubbles, and uneven thickness on the glass coating surface. With the diversification of market demands for glass coating product specifications, inspection scenarios not only involve glass substrates of different sizes, but also multiple inspection points at different locations on the same glass substrate, placing higher demands on the adaptability of the inspection light source's position.
[0003] Traditional glass coating quality inspection light source devices mostly adopt a fixed installation method, and the height and horizontal position of the light source cannot be flexibly adjusted. On the one hand, when facing glass coatings of different thicknesses or inspection platforms of different heights, fixed-height lighting lamps cannot provide suitable lighting angles. Either the light is too strong, causing glare, or the light is insufficient, creating blind spots in the inspection. On the other hand, for inspection points at different locations on the glass substrate, it is necessary to move the glass substrate or adjust the observation position of the inspector to complete the inspection. The operation is cumbersome and inefficient, which not only increases the workload of the inspector, but may also damage the coating surface due to frequent movement of the glass substrate. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides an adjustable light source device for detecting the quality of glass coating, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an adjustable light source device for detecting the quality of glass coating, comprising: The support base has casters fixedly installed at all four corners of its bottom. A horizontal bar is installed above the support base. A light is installed at the bottom of one end of the horizontal bar, and a vertical pole is fixedly installed at the bottom of the other end of the horizontal bar. An adjustment mechanism is provided between the support base and the crossbar. The adjustment mechanism includes a height adjustment component that enables the adjustment of the height of the lighting lamp and a rotation component that enables the position of the lighting lamp on the horizontal plane.
[0006] Optionally, the height adjustment component includes a longitudinal frame fixedly installed in the middle of the support base, a screw rotatably installed inside the longitudinal frame, a lifting column threaded onto the screw, and the width of the lifting column being equal to the width of the interior of the longitudinal frame.
[0007] Optionally, a frame plate is fixedly installed on the support base, a No. 1 motor is installed on the frame plate, a transmission rod is rotatably installed on the support base, the transmission rod is coaxial with the output shaft of the No. 1 motor, and the output shaft of the No. 1 motor is connected to the transmission rod, and transmission gears are fixedly installed on the bottom of the screw and on the transmission rod, and a gear belt is provided between the two transmission gears.
[0008] Optionally, a limiting groove is provided through the longitudinal frame, and a limiting block adapted to the limiting groove is fixedly installed on the lifting column, with the limiting block and the limiting groove being slidably connected.
[0009] Optionally, the rotating assembly includes a large gear fixedly mounted on the upright, a second motor is provided at the top of the lifting column, and a small gear that meshes with the large gear is fixedly mounted on the output shaft of the second motor.
[0010] Optionally, the upright is a cylindrical structure, and the upright is rotatably connected to the lifting column.
[0011] Optionally, a reinforcing frame is fixedly installed between the horizontal bar and the vertical bar.
[0012] Compared with the prior art, the beneficial effects of this utility model are: The adjustable light source device for glass coating quality inspection uses a height adjustment component and a rotation component working together. The coordinated adjustment of height and horizontal position allows the light to be aimed at the inspection area of glass coatings of different specifications. Whether it is necessary to adjust the lighting height to adapt to the inspection needs of glass with different thicknesses, or to adjust the horizontal position to cover the inspection points of different areas of the glass, it can be quickly achieved through the adjustment mechanism. This effectively reduces the problem of blind spots or unclear observation caused by improper lighting position, improves the convenience of the glass coating quality inspection process, and ensures that inspectors can clearly observe indicators such as coating surface defects and thickness uniformity, thereby improving the accuracy of the inspection results. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.
[0014] Figure 1 A schematic diagram of the overall structure of this utility model; Figure 2 A schematic diagram of the structure of the support base provided by this utility model; Figure 3 A schematic diagram of the height adjustment component provided by this utility model; Figure 4 A schematic diagram of the rotating component provided by this utility model.
[0015] Explanation of reference numerals in the attached figures: 1. Support base; 2. Casters; 3. Crossbar; 4. Lighting; 5. Adjustment mechanism; 51. Height adjustment assembly; 511. Longitudinal frame; 512. Screw; 513. Lifting column; 514. Shelf plate; 515. Motor No. 1; 516. Transmission rod; 517. Transmission gear; 518. Gear belt; 52. Rotating assembly; 521. Large gear; 522. Motor No. 2; 523. Small gear; 6. Upright pole; 7. Limiting block; 8. Reinforcing frame; 9. Limiting groove. Detailed Implementation
[0016] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0017] To enable those skilled in the art to better understand the present application, the present application will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0018] This application provides an adjustable light source device for glass coating quality inspection. This device can be applied in glass coating production or inspection scenarios to provide adjustable lighting support for glass coating quality inspection. Please refer to... Figure 1 - Figure 4 , Figure 1 This is a schematic diagram of the overall structure of the light source device provided in the embodiments of this application; Figure 2 yes Figure 1 The diagram shows the structure of the support base; Figure 3 yes Figure 1 The diagram shows the structure of the height adjustment component. Figure 4 yes Figure 1The diagram shows the structure of the rotating assembly. The light source device includes a support base 1, a crossbar 3, and an adjustment mechanism 5. Casters 2 are fixedly installed at the four corners of the bottom of the support base 1, allowing the entire device to move flexibly. The crossbar 3 is positioned above the support base 1. A light 4 is installed at one end of the crossbar 3 to provide illumination for the detection. A vertical pole 6 is fixedly installed at the other end of the crossbar 3. The adjustment mechanism 5 is located between the support base 1 and the crossbar 3. The adjustment mechanism 5 includes a height adjustment component 51 and a rotation component 52. The height adjustment component 51 adjusts the height of the light 4, and the rotation component 52 adjusts the position of the light 4 on the horizontal plane.
[0019] Specifically, the universal wheels 2 can quickly move the device to the inspection station. The height adjustment component 51 and the rotation component 52 of the adjustment mechanism 5 work together to flexibly adjust the height and horizontal position of the lighting lamp 4 according to the inspection position and inspection angle requirements of the glass coating, so that the lighting accurately covers the inspection area and improves the convenience and accuracy of the inspection.
[0020] Please refer to Figure 3 The height adjustment component 51 includes a longitudinal frame 511 fixedly installed in the middle of the support base 1. A screw 512 is rotatably installed inside the longitudinal frame 511. A lifting column 513 is threadedly connected to the screw 512. The width of the lifting column 513 is equal to the width inside the longitudinal frame 511. This structural design allows the lifting column 513 to rise and fall stably along the screw 512 inside the longitudinal frame 511, avoiding deviation and shaking during the lifting process and ensuring the stability of the height adjustment.
[0021] Specifically, a frame plate 514 is fixedly installed on the support base 1, and a motor 515 is mounted on the frame plate 514. A transmission rod 516 is rotatably mounted on the support base 1. The transmission rod 516 is coaxially aligned with the output shaft of the motor 515, and the output shaft of the motor 515 is connected to the transmission rod 516. Transmission gears 517 are fixedly installed on both the bottom of the screw 512 and the transmission rod 516, and a gear belt 518 is provided between the two transmission gears 517. When the height of the lighting lamp 4 needs to be adjusted, the motor 515 starts and drives the transmission rod 516 to rotate. The transmission rod 516 drives the screw 512 to rotate synchronously through the transmission gears 517 and the gear belt 518. The rotational motion of the screw 512 is converted into the linear lifting motion of the lifting column 513, thereby driving the crossbar 3 and the lighting lamp 4 to achieve height adjustment.
[0022] Furthermore, a limiting groove 9 is formed through the longitudinal frame 511, and a limiting block 7 adapted to the limiting groove 9 is fixedly installed on the lifting column 513. The limiting block 7 is slidably connected to the limiting groove 9. The cooperation between the limiting block 7 and the limiting groove 9 can limit the rotation of the lifting column 513, ensuring that the lifting column 513 rises and falls smoothly only in the longitudinal direction, further improving the accuracy and stability of height adjustment. At the same time, the design of the limiting block 7 and the limiting groove 9 can prevent the lifting column 513 from moving out of the longitudinal frame 511.
[0023] Please refer to Figure 4 The rotating assembly 52 includes a large gear 521 fixedly mounted on the upright 6. A second motor 522 is installed at the top of the lifting column 513. A small gear 523, which meshes with the large gear 521, is fixedly mounted on the output shaft of the second motor 522. When the horizontal position of the lighting lamp 4 needs to be adjusted, the second motor 522 starts and drives the small gear 523 to rotate. The small gear 523 drives the large gear 521 to rotate through meshing transmission. The large gear 521 drives the upright 6 to rotate synchronously, thereby driving the crossbar 3 and the lighting lamp 4 to rotate on the horizontal plane, realizing flexible adjustment of the lighting position.
[0024] Specifically, the upright 6 has a cylindrical structure and is rotatably connected to the lifting column 513. The cylindrical structure of the upright 6 reduces frictional resistance during rotation, and in conjunction with its rotatable connection with the lifting column 513, it allows the upright 6 to drive the crossbar 3 to rotate smoothly, reducing jamming during the adjustment process.
[0025] In addition, a reinforcing frame 8 is fixedly installed between the crossbar 3 and the upright 6. The reinforcing frame 8 can enhance the connection strength between the crossbar 3 and the upright 6, and prevent the crossbar 3 from deforming or shaking due to force during the movement or adjustment of the device, thereby further improving the structural stability and service life of the entire device.
[0026] Understandably, compared to traditional fixed light source devices, this application achieves flexible movement through the casters 2, and precise adjustment of the illumination height and horizontal position through the height adjustment component 51 and the rotation component 52 of the adjustment mechanism 5, which can adapt to the glass coating inspection needs of different specifications and inspection positions. At the same time, the components are tightly fitted and highly stable, which can effectively improve the convenience of the inspection process and the accuracy of the inspection results. Moreover, the overall structural design is reasonable, facilitating production, processing, and assembly.
[0027] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An adjustable light source device for detecting the quality of glass coating, characterized in that, include: Support base (1), and universal wheels (2) are fixedly installed at the four corners of the bottom of the support base (1). A horizontal bar (3) is provided above the support base (1). A lighting lamp (4) is provided at the bottom of one end of the horizontal bar (3), and a vertical pole (6) is fixedly installed at the bottom of the other end of the horizontal bar (3). An adjustment mechanism (5) is provided between the support base (1) and the crossbar (3). The adjustment mechanism (5) includes a height adjustment component (51) that can adjust the height of the lighting lamp (4) and a rotation component (52) that can adjust the position of the lighting lamp (4) on the horizontal plane.
2. The adjustable light source device for detecting the quality of glass coating according to claim 1, characterized in that: The height adjustment component (51) includes a longitudinal frame (511) fixedly installed in the middle of the support base (1). A screw (512) is rotatably installed inside the longitudinal frame (511). A lifting column (513) is threaded onto the screw (512), and the width of the lifting column (513) is equal to the width inside the longitudinal frame (511).
3. The adjustable light source device for detecting the quality of glass coating according to claim 2, characterized in that: A frame plate (514) is fixedly installed on the support base (1). A motor (515) is installed on the frame plate (514). A transmission rod (516) is rotatably installed on the support base (1). The transmission rod (516) is coaxially arranged with the output shaft of the motor (515), and the output shaft of the motor (515) is connected to the transmission rod (516). A transmission gear (517) is fixedly installed on the bottom of the screw (512) and on the transmission rod (516). A gear belt (518) is provided between the transmission gears (517) on both sides.
4. The adjustable light source device for detecting the quality of glass coating according to claim 2, characterized in that: A limiting groove (9) is provided through the longitudinal frame (511), and a limiting block (7) adapted to the limiting groove (9) is fixedly installed on the lifting column (513). The limiting block (7) is slidably connected to the limiting groove (9).
5. The adjustable light source device for detecting the quality of glass coating according to claim 2, characterized in that: The rotating assembly (52) includes a large gear (521) fixedly mounted on the upright (6), and a second motor (522) is provided on the top of the lifting column (513). The output shaft of the second motor (522) is fixedly mounted with a small gear (523) that meshes with the large gear (521).
6. The adjustable light source device for detecting the quality of glass coating according to claim 5, characterized in that: The upright (6) is a cylindrical structure, and the upright (6) is rotatably connected to the lifting column (513).
7. The adjustable light source device for detecting the quality of glass coating according to claim 1, characterized in that: A reinforcing frame (8) is fixedly installed between the crossbar (3) and the upright (6).