Endoscopic device for pipe repair

Abstract

The utility model relates to pipeline repair technical field discloses a pipeline repair is with endoscopic device, including storage cylinder, the storage cylinder both ends are provided with endoscopic structure, the endoscopic structure includes detection mechanism and auxiliary mechanism, the detection mechanism includes the splitter plate, pumping, flow guide pipe, drive motor, rotating rod, the splitter plate outside and storage cylinder inner wall are connected with each other, this pipeline repair is with endoscopic device realized through pumping, flow guide pipe and multiple groups of shower nozzle cooperation, can fast even spray the cleaning fluid to the pipeline inner wall, the scraping of the scraping board is matched, and drive motor can drive the rotation of shower nozzle and scraping board, realizes 360 degree dead angle cleaning, effectively removes the residual impurity in the pipeline inner wall, avoids the vision of impurity shielding detection probe, greatly reduces the probability of misjudgment, electric telescopic link one can adjust the extension distance of shower nozzle and scraping board flexibly, thereby can better carry out cleaning detection work.

Description

Technical Field

[0001] This utility model belongs to the field of pipeline repair technology, specifically, it relates to an endoscopic device for pipeline repair. Background Technology

[0002] Pipelines, as the core carriers of fluid transportation, are widely used in municipal water supply, gas transmission, petrochemicals, and other fields. After long-term use, pipelines are prone to damage and leakage due to corrosion, wear, and external impacts, thus requiring the use of endoscopic devices to inspect the inside of the pipeline.

[0003] Existing endoscopic devices are typically placed inside pipes and inspected using a probe. However, in practice, it is difficult to quickly and easily clean impurities remaining on the pipe walls, which can lead to inaccurate detection by the probe, resulting in misjudgments and reduced efficiency of the endoscopic device. Utility Model Content

[0004] The purpose of this invention is to provide an endoscopic device for pipeline repair to solve the problems mentioned in the background art.

[0005] An endoscope for pipe repair includes a storage cylinder with endoscope structures at both ends of the storage cylinder;

[0006] The endoscopic structure includes a detection mechanism and an auxiliary mechanism;

[0007] The detection mechanism includes a dividing plate, an extraction pump, a guide pipe, a drive motor, and a rotating rod. The outer side of the dividing plate is connected to the inner wall of the storage cylinder. One end of the extraction pump is connected to one end of the guide pipe. The output end of the drive motor is connected to one end of the rotating rod. A connecting plate is fixedly installed at the other end of the rotating rod. A rotating rod is fixedly installed on one side of the connecting plate. A rotating plate is slidably connected to one end of the rotating rod. An electric telescopic rod is fixedly installed on one side of the connecting plate. An installation plate is fixedly installed at one end of the electric telescopic rod. A nozzle is fixedly installed on one side of the installation plate. A scraper is fixedly installed on one side of the installation plate. A detection probe is fixedly installed on the outer wall of the storage cylinder.

[0008] In a preferred embodiment of this utility model, there are two dividing plates, which are symmetrically distributed on the inner wall of the storage cylinder, and two guide pipes, which are symmetrically distributed on both sides of the extraction pump. This allows the cleaning liquid to be sprayed onto the inner wall of the pipe quickly and conveniently, thereby enabling better cleaning and testing.

[0009] In a preferred embodiment of this utility model, there are six rotating rods, which are symmetrically distributed on one side of the connecting plate. A rotating groove is provided on one side of the rotating plate, and one end of each rotating rod is slidably connected to the inner wall of the rotating groove. This allows the nozzle and scraper to be rotated quickly and conveniently, thereby enabling better detection work.

[0010] In a preferred embodiment of this utility model, there are several electric telescopic rods, which are symmetrically distributed on the outside of the connecting plate. There are also several nozzles, which are symmetrically distributed on the outside of the connecting plate. This allows for quick and convenient adjustment of the positions of the nozzles and scrapers, thereby enabling better cleaning.

[0011] In a preferred embodiment of this utility model, the auxiliary mechanism includes a fixed ring, a movable plate, a movable rod, a swing plate, and a support plate. One side of the fixed ring is connected to one side of the movable plate. The inner side of the movable plate is rotatably connected to one end of the movable rod. The outer wall of the movable rod is connected to the inner wall of the swing plate. One end of the movable rod is connected to one side of the support plate. A threaded rod is threadedly connected to the inner wall of the support plate. An adjustment box is fixedly installed at one end of the swing plate. An electric telescopic rod II is fixedly installed on the inner wall of the adjustment box. An adjustment plate is fixedly installed at one end of the electric telescopic rod II. A support rod is fixedly installed on one side of the adjustment plate. A caster wheel is fixedly installed at one end of the support rod.

[0012] In a preferred embodiment of this utility model, there are two fixing rings, which are symmetrically distributed on the outside of the storage cylinder. A limiting hole is opened on one side of the movable plate, and one end of the threaded rod is threaded to the inner wall of the limiting hole. There are six casters, which are symmetrically distributed on the outside of the two fixing rings. This allows for quick and convenient adjustment of the angle and position of the casters, enabling movement within pipes of different sizes.

[0013] In a preferred embodiment of this utility model, the inner wall of the storage cylinder is connected to one end of the extraction pump, one end of the storage cylinder is connected to one end of the drive motor, and the outer wall of the storage cylinder is connected to the inner wall of the fixing ring.

[0014] Compared with the prior art, the present invention has the following advantages:

[0015] 1. This endoscopic device for pipeline repair, through its detection mechanism, uses a pump, guide pipe, and multiple nozzles to quickly and evenly spray cleaning fluid onto the inner wall of the pipeline. Combined with the scraping action of the scraper, and the drive motor that rotates the nozzles and scraper, it achieves 360° cleaning without dead angles, effectively removing residual impurities from the inner wall of the pipeline. This prevents impurities from obstructing the detection probe's field of view, significantly reducing the probability of misjudgment. The electric telescopic rod allows for flexible adjustment of the extension distance of the nozzles and scraper, thus enabling better cleaning and detection work.

[0016] 2. This endoscopic device for pipe repair, through an auxiliary mechanism, allows for the adjustment of the caster positions via an electric telescopic rod, and the adjustment of the caster angles via a movable rod and a swing plate. The six symmetrically distributed casters can stably fit inside pipes of different sizes and shapes, thus enabling better movement of the entire device.

[0017] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description

[0018] In the attached diagram:

[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0020] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0021] Figure 3 This is a schematic diagram of the structure of the testing mechanism of this utility model. Figure 1 ;

[0022] Figure 4 This is a schematic diagram of the structure of the testing mechanism of this utility model. Figure 2 ;

[0023] Figure 5 This is a schematic diagram of the auxiliary mechanism of this utility model;

[0024] Figure 6 This utility model Figure 5 A magnified structural diagram at point A in the diagram.

[0025] In the diagram: 1. Storage cylinder; 3. Detection mechanism; 301. Dividing plate; 302. Extraction pump; 303. Guide pipe; 304. Drive motor; 305. Rotating rod; 306. Connecting plate; 307. Rotating rod; 308. Rotating plate; 309. Electric telescopic rod one; 310. Mounting plate; 311. Nozzle; 312. Scraper; 313. Detection probe; 4. Auxiliary mechanism; 401. Fixing ring; 402. Movable plate; 403. Movable rod; 404. Swing plate; 405. Bearing plate; 406. Threaded rod; 407. Adjustment box; 408. Electric telescopic rod two; 409. Adjustment plate; 410. Support rod; 411. Casters. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model.

[0027] Example 1:

[0028] like Figures 1 to 6 As shown, an endoscope for pipe repair includes a storage cylinder 1 with endoscope structures at both ends of the storage cylinder 1.

[0029] The endoscopic structure includes a detection mechanism 3 and an auxiliary mechanism 4;

[0030] The detection mechanism 3 includes a dividing plate 301, a pump 302, a guide pipe 303, a drive motor 304, and a rotating rod 305. The outer side of the dividing plate 301 is connected to the inner wall of the storage cylinder 1. One end of the pump 302 is connected to one end of the guide pipe 303. The output end of the drive motor 304 is connected to one end of the rotating rod 305. A connecting plate 306 is fixedly installed on the other end of the rotating rod 305. A rotating rod 307 is fixedly installed on one side of the connecting plate 306. A rotating plate 308 is slidably connected to one end of the rotating rod 307. An electric telescopic rod 309 is fixedly installed on one side of the connecting plate 306. An installation plate 310 is fixedly installed on one end of the electric telescopic rod 309. A nozzle 311 is fixedly installed on one side of the installation plate 310. A scraper 312 is fixedly installed on one side of the installation plate 310. A detection probe 313 is fixedly installed on the outer wall of the storage cylinder 1.

[0031] In this embodiment, there are two dividing plates 301, which are symmetrically distributed on the inner wall of the storage cylinder 1. There are also two guide pipes 303, which are symmetrically distributed on both sides of the extraction pump 302. This allows the cleaning liquid to be sprayed onto the inner wall of the pipe quickly and conveniently, thus enabling better cleaning and testing.

[0032] Furthermore, there are six rotating rods 307, which are symmetrically distributed on one side of the connecting plate 306. A rotating groove is provided on one side of the rotating plate 308. One end of the rotating rod 307 is slidably connected to the inner wall of the rotating groove, so that the nozzle 311 and scraper 312 can be rotated quickly and conveniently, thereby enabling better detection work.

[0033] Furthermore, there are several electric telescopic rods 309, which are symmetrically distributed on the outside of the connecting plate 306. There are also several nozzles 311, which are symmetrically distributed on the outside of the connecting plate 306. This allows for quick and convenient adjustment of the positions of the nozzles 311 and the scraper 312, thereby enabling better cleaning.

[0034] The testing agency quantifies the operating procedures (taking "a municipal sewage pipe with silt residue on the inner wall in a diameter of 800mm" as an example).

[0035] Cleaning operation

[0036] Parameter settings:

[0037] The electric telescopic rod extends 200mm (8mm distance between the nozzle / scraper and the inner wall of the pipe), the pump pressure is set to 0.5MPa, the flow rate is 10L / min, the drive motor speed is 40r / min, and the equipment moving speed is 0.3m / min;

[0038] Spraying and scraping linkage:

[0039] Start the extraction pump, and the cleaning fluid is delivered to the nozzle through the guide pipe. The fan-shaped spray covers the inner wall of the pipe (spray angle 60°, overlap rate of adjacent nozzles 30%). The scraper rotates with the drive motor to scrape away the mud and sand (scraping pressure 0.2MPa).

[0040] Cleaning effect verification:

[0041] After cleaning, observation using a detection probe revealed no visible mud or sand on the inner wall of the pipe (residual amount ≤0.1g / m³). 2 If no cleaning solution residue or foam remains, the cleaning is considered successful. If residue still remains, increase the pump pressure to 0.7 MPa and repeat the cleaning process once.

[0042] Detection operation

[0043] Probe calibration:

[0044] Start the detection probe, calibrate the resolution (1080P) and frame rate (30fps) to ensure that the image is distortion-free (distortion rate ≤1%);

[0045] Motion detection:

[0046] The equipment moves at a speed of 0.2 m / min, and the detection probe takes real-time pictures of the inner wall of the pipe, focusing on recording areas of damage, corrosion, and residual impurities (no defects ≥0.5 mm are missed);

[0047] Data storage:

[0048] The detection data is automatically stored (MP4 format), and a detection node is marked every 5m to facilitate subsequent positioning and repair.

[0049] When it is necessary to observe and inspect the inside of the pipeline, the operator places the storage cylinder 1 inside the pipeline. At this time, by activating the auxiliary mechanism 4, the casters 411 can be brought into contact with the inner wall of the pipeline, and the device can be moved by the casters 411. At this time, by activating the extraction pump 302, the cleaning fluid stored in the storage cylinder 1 can be transported to the nozzle 311 through the guide pipe 303, and sprayed onto the inner wall of the pipeline by the nozzle 311, thereby cleaning the impurities on the inner wall of the pipeline. As the device moves, the scraper 312 installed on one side of the mounting plate 310 can scrape off the remaining impurities on the inner wall of the pipeline, thereby enabling more accurate inspection. At this time, by activating the drive motor 304, the rotating rod 305 is driven to rotate, and the rotating rod 305 drives the connecting plate 306 to rotate. The rotation of the connecting plate 306 causes the rotating rod 307 to slide inside the rotating plate 308, thereby increasing the stability of the connecting plate 306 during rotation. The rotation of the connecting plate 306 indirectly drives the nozzle 311 and scraper 312 to rotate, thus enabling better cleaning. When it is necessary to inspect pipes of different sizes, the electric telescopic rod 309 is activated to move the mounting plate 310. The movement of the mounting plate 310 drives the nozzle 311 and scraper 312 to move, thus enabling quick and convenient adjustment of the position of the nozzle 311 and scraper 312. This allows for better cleaning of the inner walls of pipes of different sizes and better inspection. After cleaning is completed, the detection probe 313 is activated to inspect the inner walls of the pipe, thus enabling better use.

[0050] Example 2:

[0051] Based on Embodiment 1, the auxiliary mechanism 4 includes a fixed ring 401, a movable plate 402, a movable rod 403, a swing plate 404, and a bearing plate 405. One side of the fixed ring 401 is connected to one side of the movable plate 402. The inner side of the movable plate 402 is rotatably connected to one end of the movable rod 403. The outer wall of the movable rod 403 is connected to the inner wall of the swing plate 404. One end of the movable rod 403 is connected to one side of the bearing plate 405. A threaded rod 406 is threadedly connected to the inner wall of the bearing plate 405. An adjustment box 407 is fixedly installed at one end of the swing plate 404. An electric telescopic rod 408 is fixedly installed on the inner wall of the adjustment box 407. An adjustment plate 409 is fixedly installed at one end of the electric telescopic rod 408. A support rod 410 is fixedly installed on one side of the adjustment plate 409. A caster wheel 411 is fixedly installed at one end of the support rod 410.

[0052] In this embodiment, there are two fixing rings 401, which are symmetrically distributed on the outside of the storage cylinder 1. A limit hole is opened on one side of the movable plate 402. One end of the threaded rod 406 is threadedly connected to the inner wall of the limit hole. There are six casters 411, which are symmetrically distributed on the outside of the two fixing rings 401, so that the angle and position of the casters 411 can be quickly and conveniently adjusted, and thus can move on the inner wall of pipes of different sizes.

[0053] Furthermore, the inner wall of the storage cylinder 1 is connected to one end of the extraction pump 302, one end of the storage cylinder 1 is connected to one end of the drive motor 304, and the outer wall of the storage cylinder 1 is connected to the inner wall of the fixing ring 401.

[0054] Quantitative operating procedures for auxiliary mechanisms (for pipes with a diameter of 800mm as described above)

[0055] Adjusting the angle and position of the casters

[0056] Angle unlock:

[0057] Loosen the threaded rod (torque drops from 15 N·m to 0), release the locking of the movable rod, and manually rotate the movable rod to 30° (to adapt to an 800 mm pipe curvature);

[0058] Position adjustment:

[0059] Start the second electric telescopic rod, set it to extend 120mm, and drive the casters to move towards the inner wall of the pipe until the casters are fully in contact (contact pressure 0.1MPa);

[0060] Locking and fixing:

[0061] Tighten the threaded rod to 15 N·m, gently push the equipment (apply force ≤ 20 N), and if there is no displacement, it is considered properly fixed. The six casters are symmetrically distributed (with an included angle of 60°) to ensure smooth movement.

[0062] When it is necessary to observe and inspect the inside of the pipeline, the operator places the storage cylinder 1 inside the pipeline. At this time, the threaded rod 406 is rotated to move it on the inner wall of the support plate 405. The movement of the threaded rod 406 allows it to be pulled out from one side of the movable plate 402, thereby removing the limiting fixation on the support plate 405. Rotating the support plate 405 then drives the movable rod 403 to rotate, which in turn drives the swing plate 404 to rotate. The rotation of the swing plate 404 indirectly drives the universal wheel 411 to rotate, thus allowing for quick and convenient adjustment of the angle between the universal wheel 411 and the storage cylinder 1. At this time, by activating the electric telescopic rod 408, the adjusting plate 409 slides on the inner wall of the adjusting box 407. The sliding of the adjusting plate 409 drives the support rod 410 to move, which in turn drives the universal wheel 411 to move, thus allowing for quick and convenient adjustment of the position of the universal wheel 411. This allows for adjustment according to different sizes of pipelines, enabling it to move on the inner wall of pipelines of different sizes. Activating the detection mechanism 3 allows for quick and convenient inspection of the inside of the pipeline.

Claims

1. An endoscopic device for pipe repair, comprising a storage cylinder (1), characterized in that: The storage cylinder (1) is provided with endoscope structures at both ends; The endoscopic structure includes a detection mechanism (3) and an auxiliary mechanism (4); The detection mechanism (3) includes a dividing plate (301), a pump (302), a guide pipe (303), a drive motor (304), and a rotating rod (305). The outer side of the dividing plate (301) is connected to the inner wall of the storage cylinder (1). One end of the pump (302) is connected to one end of the guide pipe (303). The output end of the drive motor (304) is connected to one end of the rotating rod (305). A connecting plate (306) is fixedly installed on the other end of the rotating rod (305). 6) A rotating rod (307) is fixedly installed on one side, and a rotating plate (308) is slidably connected to one end of the rotating rod (307). An electric telescopic rod (309) is fixedly installed on one side of the connecting plate (306). An installation plate (310) is fixedly installed on one end of the electric telescopic rod (309). A nozzle (311) is fixedly installed on one side of the installation plate (310). A scraper (312) is fixedly installed on one side of the installation plate (310). A detection probe (313) is fixedly installed on the outer wall of the storage cylinder (1).

2. The endoscopic device for pipeline repair according to claim 1, characterized in that: There are two dividing plates (301), which are symmetrically distributed on the inner wall of the storage cylinder (1). There are two guide pipes (303), which are symmetrically distributed on both sides of the extraction pump (302).

3. The endoscopic device for pipeline repair according to claim 1, characterized in that: There are six rotating rods (307), which are symmetrically distributed on one side of the connecting plate (306). A rotating groove is provided on one side of the rotating plate (308), and one end of the rotating rod (307) is slidably connected to the inner wall of the rotating groove.

4. The endoscopic device for pipeline repair according to claim 1, characterized in that: The number of electric telescopic rods (309) is several, and the electric telescopic rods (309) are symmetrically distributed on the outside of the connecting plate (306). The number of nozzles (311) is several, and the nozzles (311) are symmetrically distributed on the outside of the connecting plate (306).

5. An endoscopic device for pipeline repair according to claim 1, characterized in that: The auxiliary mechanism (4) includes a fixed ring (401), a movable plate (402), a movable rod (403), a swing plate (404), and a support plate (405). One side of the fixed ring (401) is connected to one side of the movable plate (402). The inner side of the movable plate (402) is rotatably connected to one end of the movable rod (403). The outer wall of the movable rod (403) is connected to the inner wall of the swing plate (404). One end of the movable rod (403) is connected to one side of the support plate (405). The bearing plate (405) is connected to the inner wall by a threaded rod (406). An adjustment box (407) is fixedly installed at one end of the swing plate (404). An electric telescopic rod (408) is fixedly installed on the inner wall of the adjustment box (407). An adjustment plate (409) is fixedly installed at one end of the electric telescopic rod (408). A support rod (410) is fixedly installed on one side of the adjustment plate (409). A caster wheel (411) is fixedly installed at one end of the support rod (410).

6. An endoscopic device for pipeline repair according to claim 5, characterized in that: There are two fixing rings (401), which are symmetrically distributed on the outside of the storage cylinder (1). A limiting hole is opened on one side of the movable plate (402). One end of the threaded rod (406) is threaded to the inner wall of the limiting hole. There are six casters (411), which are symmetrically distributed on the outside of the two fixing rings (401).

7. An endoscopic device for pipeline repair according to claim 1, characterized in that: The inner wall of the storage cylinder (1) is connected to one end of the extraction pump (302), one end of the storage cylinder (1) is connected to one end of the drive motor (304), and the outer wall of the storage cylinder (1) is connected to the inner wall of the fixing ring (401).

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