Condensate recovery automation online monitoring device

Abstract

The utility model discloses a kind of condensate water recovery automation online monitoring devices, it is related to condensate monitoring technical field.The utility model includes outer cabinet, cooler, flow-through bin and flowmeter, one side in outer cabinet is provided with cooler, the output end of cooler is fixedly connected with connecting pipe two, connecting pipe two is fixedly connected with flow-through bin away from cooler one end, the front side of flow-through bin is fixed with thermoswitch, the bottom of flow-through bin is fixedly connected with connecting pipe one, the bottom end of connecting pipe one is fixedly connected with flowmeter, the bottom of flowmeter is fixedly connected with transfer pipe, the horizontal part of transfer pipe is fixed with electric control valve on side.The utility model is set by setting outer cabinet, cooler, flow-through bin and flowmeter, solve the problem that condensate water recovery automation online monitoring device maintains monitoring probe at suitable temperature is not enough convenient, and different data monitoring setting for condensate is not enough.

Description

Technical Field

[0001] This utility model belongs to the field of condensate monitoring technology, and in particular relates to an automated online monitoring device for condensate recovery. Background Technology

[0002] The automated online monitoring device for condensate recovery is an intelligent system integrating sensor technology, data acquisition, and automatic control. Its core function is to monitor the condensate generated in the steam system in real time and accurately. By continuously measuring key parameters of the condensate, this device fundamentally solves the water quality safety concerns and energy waste caused by "blind collection" and "blind discharge" in traditional condensate recovery. However, it still has the following drawbacks in practical use: In operation, the automated online monitoring device for condensate recovery delivers condensate to the next production equipment. However, if the temperature of the condensate is too high during operation, the monitoring probe may malfunction, affecting the stability of the monitoring. Secondly, the automated online monitoring device for condensate recovery needs to monitor data such as the flow rate of the condensate being tested during operation. However, the monitoring settings for different data of the condensate are not sufficient during the testing process. Utility Model Content

[0003] The purpose of this utility model is to provide an automated online monitoring device for condensate recovery. By setting up an external cabinet, a cooler, a flow chamber, and a flow meter, it solves the problems that it is not convenient to maintain the monitoring probe at a suitable temperature and that the monitoring settings for different data of condensate are not sufficient.

[0004] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model relates to an automated online monitoring device for condensate recovery, comprising an external cabinet, a cooler, a flow chamber, and a flow meter. A cooler is installed on one side of the external cabinet. The output end of the cooler is fixedly connected to a second connecting pipe. The end of the second connecting pipe away from the cooler is fixedly connected to the flow chamber. A thermal switch is fixedly installed on the front side of the flow chamber. A first connecting pipe is fixedly connected to the bottom of the flow chamber. A flow meter is fixedly connected to the bottom of the first connecting pipe. A transfer pipe is fixedly connected to the bottom of the flow meter. An electrically controlled valve is fixedly installed around the horizontal portion of the transfer pipe. The cooler, flow chamber, and flow meter are integrated inside the external cabinet. The output end of the cooler is connected to the flow chamber via the second connecting pipe. A thermal switch is installed on the front side of the flow chamber, and its bottom is connected to the flow meter via the first connecting pipe. The flow meter continues to deliver liquid through the transfer pipe, which is equipped with an electrically controlled valve. The thermal switch controls the opening and closing of the valve based on the water temperature to ensure the safety of subsequent detection units.

[0005] Furthermore, a drain pipe is fixedly connected to the center of the top of the cooler, and a cooling pipe is fixedly connected to the center of the bottom of the cooler. The drain pipe is L-shaped and passes through and is fixed to one side of the external cabinet. An L-shaped drain pipe is provided at the center of the top of the cooler, which passes through the side wall of the external cabinet to discharge cooling water. A cooling pipe is connected to the center of the bottom to introduce cooling water into the cooler for heat exchange.

[0006] Furthermore, the input end of the cooler is fixedly connected to an input pipe, which extends through and is fixed to one side of the external cabinet. The bottom end of the cooling pipe is fixedly connected to a Y-type filter, and the input end of the Y-type filter is fixedly connected to a water inlet pipe, which extends through and is fixed to one side of the external cabinet. The water inlet pipe, drain pipe, and input pipe are all located on the same side of the external cabinet. The input end of the cooler is connected to an input pipe for introducing condensate to be cooled. The bottom end of the cooling pipe is equipped with a Y-type filter, whose input end is connected to cooling water through the water inlet pipe. The water inlet pipe, drain pipe, and input pipe are all located on the same side of the external cabinet, facilitating pipeline layout and connection to external equipment.

[0007] Furthermore, the end of the transfer pipe furthest from the flow meter is fixedly connected to a conductivity flow cell, and a pH flow cell is provided on the side of the conductivity flow cell furthest from the flow meter. The output end of the conductivity flow cell and the input end of the pH flow cell are fixedly connected to a connecting pipe. The other end of the transfer pipe is connected to the conductivity flow cell, and its output end is connected to the pH flow cell through the connecting pipe, so as to realize the sequential flow of the cooled condensate and the detection of indicators.

[0008] Furthermore, mounting brackets are fixed to the upper and lower parts of the conductivity flow cell and the pH flow cell, and the rear part of the mounting brackets is fixed inside the external cabinet. The output end of the pH flow cell is fixedly connected to an output pipe, which passes through one side of the external cabinet. The conductivity flow cell and the pH flow cell are fixed to the external cabinet from the top and bottom by mounting brackets. The output end of the pH flow cell is provided with an output pipe that passes through the cabinet to discharge the condensate after testing to subsequent equipment.

[0009] Furthermore, a conductivity probe is fixedly installed through the top of the conductivity flow cell, a pH probe is fixedly installed through the top of the pH flow cell, and a control component is fixedly installed inside the top of the external cabinet. The conductivity probe is installed on the top of the conductivity flow cell, the pH probe is installed on the top of the pH flow cell, and a control component is provided inside the top of the external cabinet to monitor and process the conductivity and pH data collected by the probes.

[0010] This utility model has the following beneficial effects: This invention solves the problem of inconvenience in maintaining the monitoring probe at a suitable temperature in an automated online monitoring device for condensate recovery by setting up an external cabinet, a cooler, a flow chamber, and a flow meter. After passing through the cooler, the condensate flows back to the cooling equipment in the drain pipe. The end of the input pipe away from the cooler is connected to the sample conveying equipment. The sample condensate is transported to the cooler for cooling, then transported to the flow chamber through the second connecting pipe, and then to the first connecting pipe through the flow chamber. In the first connecting pipe, it is transported to the flow meter. After the flow meter measures the flow rate, it is transported to the transfer pipe, and then to the conductivity flow cell through the transfer pipe. The cooled condensate is transported to the flow chamber, where heat is transferred. When the temperature of the condensate passing through the flow chamber exceeds 55 degrees Celsius, the thermal switch closes the electric control valve, thus cooling the condensate in the flow chamber and preventing the conductivity and pH probes from malfunctioning due to excessively high condensate temperature. This makes it more convenient for the automated online monitoring device for condensate recovery to maintain the monitoring probe at a suitable temperature.

[0011] This invention solves the problem of insufficient monitoring settings for different data of condensate in automated online monitoring devices for condensate recovery by setting up an external cabinet. Condensate transported in the transfer pipe is transported to the conductivity flow tank, then to the pH flow tank through the connecting pipe, and finally to the output pipe. The conductivity probe detects the conductivity of the condensate passing through the conductivity flow tank, and the pH probe monitors the pH of the condensate passing through the pH flow tank. The smooth detection of the conductivity and pH of the condensate makes the monitoring settings for different data of condensate in the automated online monitoring device for condensate recovery more comprehensive. Attached Figure Description

[0012] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 A three-dimensional view of the assembly structure of an automated online monitoring device for condensate recovery; Figure 2 This is a 3D structural diagram of the external server rack; Figure 3 This is a three-dimensional structural diagram of the cooler; Figure 4 This is a 3D structural diagram of the distribution warehouse; Figure 5 This is a three-dimensional structural diagram of the flow meter.

[0014] Figure label: 1. External cabinet; 101. Control components; 102. Conductivity flow cell; 103. Conductivity probe; 104. Connecting pipe; 105. pH flow cell; 106. pH probe; 107. Mounting bracket; 108. Output pipe; 2. Cooler; 201. Cooling pipe; 202. Y-type filter; 203. Inlet pipe; 204. Drain pipe; 205. Input pipe; 3. Flow chamber; 301. Thermal switch; 302. Connecting pipe one; 303. Connecting pipe two; 4. Flow meter; 401. Transfer pipe; 402. Electrically controlled valve. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model. Specific Implementation Example 1

[0016] Please see Figure 1-5 This utility model relates to an automated online monitoring device for condensate recovery, comprising an external cabinet 1, a cooler 2, a flow chamber 3, and a flow meter 4. The cooler 2 is installed on one side of the external cabinet 1, connecting and housing the cooler 2, flow chamber 3, and flow meter 4. Cooling water is supplied through the cooler 2 to cool the detected condensate, reducing its temperature to the normal operating temperature of the conductivity probe 103 and pH probe 106. A connecting pipe 303 is fixedly connected to the output end of the cooler 2, transporting the measured condensate from the cooler 2 to the flow chamber 3. The end of the connecting pipe 303 furthest from the cooler 2 is fixedly connected to the flow chamber 3. A thermal switch 301 is fixedly installed at the front of the flow chamber 3. Heat from the condensate flowing through the flow chamber 3 is transferred to the thermal switch 301, and the flow meter 4 is activated. Temperature-determined start / stop of the solenoid valve 402; a connecting pipe 302 is fixedly connected to the bottom of the flow chamber 3, which transports the condensate in the flow chamber 3 to the flow meter 4; the bottom end of the connecting pipe 302 is fixedly connected to the flow meter 4, which monitors the flow rate of the condensate passing through the conductivity flow cell 102 and the pH flow cell 105; a transfer pipe 401 is fixedly connected to the bottom of the flow meter 4, which transfers the condensate in the flow meter 4 to the conductivity flow cell 102; a solenoid valve 402 is fixedly fixed around the horizontal part of the transfer pipe 401, which is controlled by a thermal switch 301 to control the temperature of the condensate in the transfer pipe 401; the thermal temperature of the thermal switch 301 is set to 55 degrees Celsius to prevent the condensate passing through the conductivity flow cell 102 and the pH flow cell 105 from being too hot.

[0017] Specifically, a drain pipe 204 is fixedly connected to the center of the top of the cooler 2, and a cooling pipe 201 is fixedly connected to the center of the bottom of the cooler 2. The drain pipe 204 is L-shaped and passes through and is fixed to one side of the external cabinet 1. The cooler 2 outputs cooling water to the external cooling equipment for further cooling through the drain pipe 204.

[0018] Furthermore, the input end of the cooler 2 is fixedly connected to an input pipe 205, which passes through and is fixed to one side of the external cabinet 1 and extends out. The bottom end of the cooling pipe 201 is fixedly connected to a Y-type filter 202, and the input end of the Y-type filter 202 is fixedly connected to a water inlet pipe 203, which passes through and is fixed to one side of the external cabinet 1. The water inlet pipe 203, the drain pipe 204, and the input pipe 205 are all located on the same side of the external cabinet 1. The end of the drain pipe 204 furthest from the cooler 2 is connected to the subsequent... The cooling water is connected to the equipment. The end of the inlet pipe 205 away from the cooler 2 is connected to the external pipeline for transporting condensate water, so that the condensate water is transported to the cooler 2. The end of the inlet pipe 203 away from the Y-type filter 202 is connected to the equipment for inputting cooling water, so that the cooling water is transported to the Y-type filter 202 for filtration, and then transported to the cooling pipe 201. The cooling water is then transported to the cooler 2 through the cooling pipe 201, and then transported to the drain pipe 204 through the cooler 2, and finally discharged to the outside through the drain pipe 204.

[0019] The operation process of this embodiment is as follows: During operation, cooling water is transported to the Y-type filter 202 through the inlet pipe 203, and then output from the Y-type filter 202 to the cooling pipe 201. The cooling water is then transported to the cooler 2 through the cooling pipe 201, and after passing through the cooler 2, it flows back to the cooling equipment through the drain pipe 204. The end of the inlet pipe 205 furthest from the cooler 2 is connected to the sample transport equipment, transporting the sample condensate to the cooler 2 for cooling. After cooling, the condensate is then transported to the flow chamber 3 through the connecting pipe 303, and finally to the connecting... The condensate is fed into pipe 302 and then into flow meter 4. After the flow rate is measured by flow meter 4, it is fed into transfer pipe 401 and then into conductivity flow cell 102. The cooled condensate is fed into flow chamber 3. Heat is transferred to flow chamber 3. When the temperature of the condensate in flow chamber 3 exceeds 55 degrees, thermal switch 301 closes the solenoid valve 402, thereby cooling the condensate in flow chamber 3 and preventing the condensate from overheating and causing the conductivity probe 103 and pH probe 106 to fail. Specific Implementation Example 2

[0020] Please see Figure 1 , 2Based on the first specific embodiment, the end of the transfer pipe 401 away from the flow meter 4 is fixedly connected to a conductivity flow cell 102. A pH flow cell 105 is provided on the side of the conductivity flow cell 102 away from the flow meter 4. The output end of the conductivity flow cell 102 and the input end of the pH flow cell 105 are fixedly connected to a connecting pipe 104. Cooled condensate flows through the conductivity flow cell 102 and the pH flow cell 105. The conductivity and pH are monitored by the conductivity probe 103 and the pH probe 106.

[0021] Specifically, the upper and lower parts of the conductivity flow cell 102 and the pH flow cell 105 are fixed with mounting brackets 107. The rear part of the mounting bracket 107 is fixed inside the outer cabinet 1. The output end of the pH flow cell 105 is fixedly connected to an output pipe 108. The output pipe 108 passes through one side of the outer cabinet 1. The conductivity flow cell 102 and the pH flow cell 105 are installed in the outer cabinet 1 through the mounting bracket 107. The output pipe 108 outputs the condensate in the pH flow cell 105 to the next production equipment.

[0022] Furthermore, a conductivity probe 103 is fixed through the top of the conductivity flow cell 102, a pH probe 106 is fixed through the top of the pH flow cell 105, and a control component 101 is fixed inside the top of the external cabinet 1. The conductivity flow cell 102 measures the conductivity of the condensate passing through it through the conductivity probe 103, and the pH flow cell 105 detects the pH of the condensate passing through it through the pH probe 106.

[0023] The operation process of this embodiment is as follows: During operation, the condensate transported in the transfer pipe 401 is transported to the conductivity flow cell 102, and then transported to the pH flow cell 105 through the connecting pipe 104. After passing through the pH flow cell 105, it is transported to the output pipe 108 for output. The conductivity probe 103 detects the conductivity of the condensate passing through the conductivity flow cell, and the pH probe 106 monitors the pH of the condensate passing through the pH flow cell 105, thus smoothly detecting the conductivity and pH of the condensate.

[0024] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0025] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An automated online monitoring device for condensate recovery, comprising an external cabinet (1), a cooler (2), a flow chamber (3), and a flow meter (4), characterized in that: A cooler (2) is installed on one side of the external cabinet (1). The output end of the cooler (2) is fixedly connected to a connecting pipe two (303). The end of the connecting pipe two (303) away from the cooler (2) is fixedly connected to a flow chamber (3). A thermal switch (301) is fixedly installed on the front side of the flow chamber (3). A connecting pipe one (302) is fixedly connected to the bottom of the flow chamber (3). A flow meter (4) is fixedly connected to the bottom end of the connecting pipe one (302). A transfer pipe (401) is fixedly connected to the bottom of the flow meter (4). An electric control valve (402) is fixedly installed around the horizontal part of the transfer pipe (401).

2. The automated online monitoring device for condensate recovery according to claim 1, characterized in that: The top center of the cooler (2) is fixedly connected to a drain pipe (204), and the bottom center of the cooler (2) is fixedly connected to a cooling pipe (201). The drain pipe (204) is L-shaped and passes through and is fixed to one side of the external cabinet (1).

3. The automated online monitoring device for condensate recovery according to claim 2, characterized in that: The input end of the cooler (2) is fixedly connected to an input pipe (205). The input pipe (205) passes through and is fixed to one side of the external cabinet (1) and extends out. The bottom end of the cooling pipe (201) is fixedly connected to a Y-type filter (202). The input end of the Y-type filter (202) is fixedly connected to a water inlet pipe (203). The water inlet pipe (203) passes through and is fixed to one side of the external cabinet (1). The water inlet pipe (203), the drain pipe (204) and the input pipe (205) are all located on the same side of the external cabinet (1).

4. The automated online monitoring device for condensate recovery according to claim 1, characterized in that: The transfer pipe (401) is fixedly connected to a conductivity flow cell (102) at the end away from the flow meter (4). A pH flow cell (105) is provided on the side of the conductivity flow cell (102) away from the flow meter (4). The output end of the conductivity flow cell (102) and the input end of the pH flow cell (105) are fixedly connected to a connecting pipe (104).

5. The automated online monitoring device for condensate recovery according to claim 4, characterized in that: The upper and lower parts of the conductivity flow cell (102) and pH flow cell (105) are fixed with mounting brackets (107). The rear part of the mounting bracket (107) is fixed inside the external cabinet (1). The output end of the pH flow cell (105) is fixedly connected to an output pipe (108). The output pipe (108) passes through one side of the external cabinet (1).

6. The automated online monitoring device for condensate recovery according to claim 5, characterized in that: A conductivity probe (103) is fixed through the top of the conductivity flow cell (102), a pH probe (106) is fixed through the top of the pH flow cell (105), and a control component (101) is fixed inside the top of the external cabinet (1).

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