A derrick yoke break detection device

Abstract

The utility model discloses a kind of derrick fork ear fracture detection devices, belong to derrick detection equipment technical field, including shell, two clamping hoops, arc shape and symmetrical configuration, one end of two clamping hoops is respectively hinged on the shell, and the other end is between buckle type opening and closing connection, form the hollow cylindrical clamping cavity of the derrick fork ear of clamping to be detected;Clamping arm, one end of the clamping arm is connected to the shell, and the other end stretches upwards and is bent to form the clamping part located above the clamping cavity;Ultrasonic probe is respectively arranged on the arc inner side surface of the clamping hoop and the side surface of the clamping part towards the clamping cavity above.The derrick fork ear fracture detection device provided by the utility model is compact in overall structure, convenient to operate and install, suitable for on-site rapid detection operation, and high in efficiency.

Description

Technical Field

[0001] This utility model belongs to the technical field of boom testing equipment, specifically relating to a boom fork lug fracture detection device. Background Technology

[0002] In modern industrial production, boom lugs are crucial mechanical connection components, primarily responsible for bearing and transferring the weight of heavy objects to ensure the safety and stability of the lifting process. However, due to prolonged use, frequent load variations, and environmental factors, boom lugs are prone to fatigue fractures and crack propagation, posing safety hazards. Once a fracture occurs, it can not only damage equipment but also trigger serious safety accidents, resulting in significant economic losses and personal injury.

[0003] Traditional methods for inspecting boom lugs primarily rely on manual visual inspection and simple hand tools. These methods have significant limitations: firstly, manual visual inspection struggles to detect minute cracks or internal defects, resulting in low accuracy; secondly, hand tool inspection is inefficient and requires highly experienced and skilled operators, making it susceptible to inaccurate results due to human error. Furthermore, traditional methods cannot achieve real-time, comprehensive inspection of boom lugs, failing to meet the high requirements for equipment safety and reliability.

[0004] Existing ultrasonic testing devices have the following problems when clamping and testing boom lugs: the clamping structure is not stable enough and is prone to loosening or displacement during the testing process, affecting the accuracy of the test results; the layout of the ultrasonic probe is not reasonable enough, the detection coverage is limited, and blind spots are easy to occur; the overall structure of the testing device is not compact enough, the operation is inconvenient, and it is not suitable for rapid on-site testing. Utility Model Content

[0005] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a boom fork breakage detection device with a compact overall structure, convenient operation and installation, suitable for rapid on-site detection, and high efficiency.

[0006] To achieve the above objectives, this utility model employs the following technical solution: This utility model provides a device for detecting the breakage of a boom fork lug, comprising: case, Two clamping hoops are arc-shaped and symmetrically arranged facing each other. One end of each clamping hoop is hinged to the housing, and the other end is connected to each other in a snap-fit ​​manner, forming a hollow cylindrical clamping cavity for clamping the fork lug of the rod to be tested. A clamping arm, one end of which is connected to the housing, and the other end extends upward and bends to form a clamping part located above the clamping cavity; Ultrasonic probes are respectively disposed on the arc-shaped inner side of the clamping hoop and on the side of the clamping part facing the clamping cavity.

[0007] Furthermore, an elastically retractable auxiliary locking block is provided on the clamping hoop near the hinge.

[0008] Furthermore, one end of the clamping arm is connected to the housing via a tension spring configured inside the housing, which can extend and retract vertically.

[0009] Furthermore, the ultrasonic probe is an array of 4, 6, or 8 probes.

[0010] Furthermore, it also includes an ultrasonic testing instrument that is connected to the ultrasonic probe via a wired or wireless connection.

[0011] Furthermore, the inner arc-shaped surface of the clamping hoop is provided with several evenly spaced circular buffer pads.

[0012] Furthermore, the clamping part is provided with several evenly spaced circular buffer pads on the side facing the clamping cavity.

[0013] Compared with existing technologies, the beneficial effects achieved by this utility model are as follows: The boom fork lug fracture detection device provided by this utility model achieves efficient and stable clamping of the boom fork lug through an arc-shaped clamping hoop and a locking arm. Its snap-on opening and closing mechanism and elastic auxiliary locking block further enhance the convenience and reliability of clamping and installation. The multi-probe array configured in the arc-shaped clamping hoop and locking arm provides all-round coverage of the boom fork lug detection area, effectively improving detection accuracy and efficiency. The overall structure is compact and easy to operate, effectively reducing labor intensity, ensuring the stability and safety of the detection process, and significantly improving the detection efficiency of the boom fork lug, thus possessing high practicality. Attached Figure Description

[0014] Figure 1 This is a three-dimensional schematic diagram of a boom fork breakage detection device according to an embodiment of the present utility model. Figure 1 .

[0015] Figure 2 This is a three-dimensional schematic diagram of a boom fork breakage detection device according to an embodiment of the present utility model. Figure 2 .

[0016] Figure 3 This is a three-dimensional schematic diagram of a boom fork breakage detection device according to an embodiment of the present utility model. Figure 3 .

[0017] Figure 4 This is a three-dimensional schematic diagram of a boom fork breakage detection device according to an embodiment of the present utility model. Figure 4 .

[0018] In the diagram: 1. Housing; 2. Clamping clamp; 3. Clamping arm; 4. Probe; 5. Hook; 6. Slot; 7. Spring; 8. Auxiliary clamping block; 9. Buffer pad; 10. Hinge shaft; 11. Clamping part. Detailed Implementation

[0019] The present invention will be further described below with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and should not be used to limit the scope of protection of the present invention.

[0020] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0022] like Figure 1 As shown, this utility model embodiment provides a boom fork lug fracture detection device, including: Casing 1, Two clamping hoops 2 are arc-shaped and symmetrically arranged facing each other. One end of each clamping hoop 2 is hinged to the housing 1, and the other end is connected to each other in a snap-fit ​​manner to form a hollow cylindrical clamping cavity for clamping the fork lug of the rod to be tested. A clamping arm 3, one end of which is connected to the housing 1, and the other end extends upward and bends to form a clamping part 11 located above the clamping cavity; The ultrasonic probe 4 is respectively disposed on the arc-shaped inner side of the clamping clamp 2 and on the side of the clamping part 11 facing the clamping cavity.

[0023] In this embodiment, the housing 1 adopts a rectangular or square structure with a hollow interior. It is made of high-strength aluminum alloy, which has good mechanical properties and corrosion resistance, while reducing the weight of the entire device and making it easy to carry, install, and operate.

[0024] The clamping clamps 2 are arc-shaped, and two clamping clamps 2 are symmetrically arranged facing each other to form a hollow cylindrical clamping cavity for clamping the straight rod part of the boom fork lug to be tested. The clamping clamps 2 can be made of highly elastic stainless steel, such as 304 stainless steel, which has good elasticity and corrosion resistance and can withstand large clamping forces.

[0025] One end of the clamping hoop 2 is hinged to the housing 1 via a stainless steel hinge shaft 10, and the other end is connected by a snap-fit ​​mechanism, such as a pair of matching hooks 5 and slots 6, to achieve quick clamping and disassembly. The hinge shaft 10 is vertically fixed inside the hollow cavity of the housing 1, and one end of the clamping hoop 2 is rotatably hinged via a bearing passing through the hinge shaft 10.

[0026] In addition, an elastically retractable auxiliary clamping block 8 is provided on the clamping clamp 2 near the hinge. It is made of polyurethane elastomer material, which has good elasticity and wear resistance. It can adjust the clamping space during the clamping process and can also provide additional clamping force to ensure the stability of the clamping.

[0027] Specifically, the auxiliary card block 8 can be connected to the corresponding slot inside the clamping hoop 2 via a telescopic spring.

[0028] One end of the clamping arm 3 is connected to the housing 1, and the other end extends upward and bends to form a clamping part 11 located above the clamping cavity, which is used to apply additional clamping force to the U-shaped groove of the boom fork from above. One end of the clamping arm 3 is connected to the housing 1 by a tension spring configured inside the housing 1. The spring is made of high-strength carbon steel and can provide stable elastic force to ensure the vertical extension and retraction function of the clamping arm 3.

[0029] Specifically, the clamping arm 3 is made of high-strength aluminum alloy, which has high strength and good fatigue resistance.

[0030] In addition, the contact surface between the locking part 11 and the fork lug can be a U-shaped arc surface or a flat surface.

[0031] The clamping clamp 2 has several evenly spaced circular buffer pads 9 on its arc-shaped inner surface. The clamping part 11 also has several evenly spaced circular buffer pads 9 on its side facing the clamping cavity. Specifically, the buffer pads 9 are made of highly elastic silicone, possessing good flexibility and wear resistance, reducing damage to the fork lug surface during clamping, providing uniform clamping force, and ensuring the stability and reliability of the testing process.

[0032] The ultrasonic probe 4 is respectively set on the inner arc-shaped side of the clamping clamp 2 and the side of the clamping part 11 facing the clamping cavity, and is used to transmit and receive ultrasonic signals to realize non-destructive testing of the boom fork lug.

[0033] Specifically, the ultrasonic probe 4 uses an array of 4, 6, or 8 probes, with the appropriate number selected according to the testing requirements. The probes 4 are evenly distributed on the clamping clamp 2 and the locking part 11 to ensure full coverage of the testing area.

[0034] The ultrasonic testing instrument is used to control the transmission and reception of the ultrasonic probe 4, process the detection signal, and display the detection results on the screen in real time. The testing instrument connects to the ultrasonic probe 4 via wired or wireless means. Wired connections use shielded cables, while wireless connections use Wi-Fi or Bluetooth technology to ensure the flexibility and stability of signal transmission.

[0035] Probe 4 is connected to the ultrasonic detector via a shielded cable. The cable features a multi-layer shielding design to ensure the stability of signal transmission and its anti-interference capability.

[0036] In use, the boom fork lug to be tested is placed into the clamping cavity formed by the clamping clamp 2. The clamping clamp 2 is then connected via a snap-fit ​​mechanism, ensuring it fits tightly against the straight rod portion of the fork lug. The vertical position of the clamping arm 3 is then adjusted using a tension spring, causing the clamping part 11 to clamp the U-shaped groove of the fork lug from above. After installation and clamping, the ultrasonic testing instrument is activated. The probe 4 emits and receives ultrasonic signals along the layout of the clamping clamp 2 and the clamping part 11. The instrument processes the signals in real time and displays the test results to the testing operator.

[0037] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A device for detecting the breakage of a boom fork lug, characterized in that, include: case, Two clamping hoops are arc-shaped and symmetrically arranged facing each other. One end of each clamping hoop is hinged to the housing, and the other end is connected to each other in a snap-fit ​​manner, forming a hollow cylindrical clamping cavity for clamping the fork lug of the rod to be tested. A clamping arm, one end of which is connected to the housing, and the other end extends upward and bends to form a clamping part located above the clamping cavity; Ultrasonic probes are respectively disposed on the arc-shaped inner side of the clamping hoop and on the side of the clamping part facing the clamping cavity.

2. The boom fork lug fracture detection device according to claim 1, characterized in that, An elastically retractable auxiliary locking block is provided on the clamping hoop near the hinge.

3. The boom fork lug fracture detection device according to claim 2, characterized in that, One end of the clamping arm is connected to the housing via a tension spring configured inside the housing, allowing it to extend and retract vertically.

4. The boom fork lug fracture detection device according to claim 3, characterized in that, The ultrasonic probe is an array of 4, 6, or 8 probes.

5. The boom fork lug fracture detection device according to claim 1, characterized in that, It also includes an ultrasonic testing instrument that is connected to the ultrasonic probe via a wired or wireless connection.

6. The boom fork lug fracture detection device according to claim 4, characterized in that, The clamping hoop has several evenly spaced circular buffer pads on its arc-shaped inner surface.

7. The boom fork lug fracture detection device according to claim 4, characterized in that, The clamping part has several evenly spaced circular buffer pads on the side facing the clamping cavity.

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