Die steel quality detection device

Abstract

The utility model provides a mould steel quality detection device belongs to mould production technical field, includes, detection platform, feed assembly, is located the outer wall department of detection platform, wherein: feed assembly includes auxiliary frame, base, suspension plate, roller frame, lifting frame, rubber pad, mounting bracket, clamping claw, slide rail, sliding block, clamping frame, limit slot, restraint frame, silica gel pad, moving plate and drive assembly, auxiliary frame fixedly set in the outer wall top department of detection platform. Feed assembly can quickly lift mould steel from roller frame, is convenient and matches with the existing production line, can adjust the size of clamping claw and the height of clamping frame in the subsequent production process, can adapt to the mould steel of different size to the maximum extent, and utilize the mutual far -off of moving plate, can realize quick feeding at the same time, avoid the interference problem of mould steel, and conveniently pass through moving plate through lifting frame, clamping frame, limit slot, restraint frame and silica gel pad.

Description

Technical Field

[0001] This utility model belongs to the field of mold manufacturing technology, and specifically relates to a mold steel quality inspection device. Background Technology

[0002] In the mold manufacturing industry, quality inspection of mold steel is a crucial step in ensuring mold performance and lifespan. However, existing mold steel quality inspection equipment and processes have many shortcomings, making it difficult to meet the demands of modern manufacturing for efficient, precise, and flexible production.

[0003] On the one hand, most existing testing devices fail to adequately consider deep integration and optimized adaptation with production lines. Many mold steel manufacturers still use traditional independent testing models, with testing equipment separated from the production line. Mold steel is frequently moved between production and testing stages, consuming significant time and labor costs. Furthermore, improper lifting operations can easily damage the molds, severely impacting product quality and production efficiency. This lack of coordination restricts companies' pursuit of efficient continuous production, making it difficult to achieve seamless automated production processes. On the other hand, facing increasingly diverse and personalized mold order demands, the inadequacy of existing testing devices becomes increasingly apparent. Different specifications and sizes of mold steel often require frequent changes of testing equipment. The process of adjusting equipment parameters is cumbersome and time-consuming, greatly reducing production flexibility. In actual production, the inability of the testing device to quickly adapt to changes in mold steel dimensions leads to extended production line downtime and an inability to respond promptly to market changes and customer customization needs. Furthermore, existing testing devices are inadequate in protecting the surface of mold steel. During the testing process, direct contact and collisions between the mold steel and rigid testing components are common, easily leaving scratches, indentations, and other defects on the mold surface, affecting the surface finish and final product quality. At the same time, traditional testing methods also have room for improvement in accuracy and stability, making it difficult to accurately identify and locate minute defects in mold steel, thus affecting the overall quality control level. Utility Model Content

[0004] The purpose of this invention is to provide a mold steel quality inspection device, which aims to solve the problems raised in the background art.

[0005] A mold steel quality inspection device, comprising,

[0006] Testing station;

[0007] A feeding assembly is located on the outer wall of the testing platform. The feeding assembly includes an auxiliary frame, a base, a suspended plate, a roller frame, a lifting frame, a rubber pad, a mounting frame, clamping claws, a slide rail, a slider, a clamping frame, a limiting groove, a constraint frame, a silicone pad, a moving plate, and a driving assembly. The auxiliary frame is fixedly installed at the top of the outer wall of the testing platform, the base is fixedly installed at the bottom of the outer wall of the testing platform, the suspended plate is slidably fitted onto the bottom of the outer wall of the testing platform, the roller frame is fixedly installed at the bottom of the inner wall of the testing platform, the lifting frame is located at the top of the inner wall of the auxiliary frame, and the rubber pad is fixedly installed on the lifting frame. At the bottom of the outer wall, the mounting bracket is fixedly installed on the outer wall of the lifting frame. The clamping claw is rotatably embedded in the inner wall of the mounting bracket. The slide rail is fixedly installed on the top of the outer wall of the testing platform. The slider is sleeved on the top of the outer wall of the slide rail. The moving plate is fixedly installed on the top of the outer wall of the slider. The clamping frame is fixedly installed on the inner wall of the grooves on both sides of the top of the outer wall of the moving plate by bolts. The limiting groove is opened on the outer wall of the clamping frame. The constraint frame is slidably embedded in the inner wall of the limiting groove. The silicone pad is adhered to the top of the outer wall of the constraint frame. The driving assembly is located on the outer wall of the testing platform.

[0008] Furthermore, the drive assembly includes a housing, a lead screw, and a moving motor.

[0009] Furthermore, the housing is fixedly installed on the top of the outer wall of the testing platform, one end of the lead screw is fixedly installed on the outer wall of the output end of the moving motor, the other end of the lead screw is threadedly connected to the outer wall of the slider, and the housing is fitted onto the outer wall of the slider.

[0010] Furthermore, lifting cylinders are fixedly installed on both sides of the top of the outer wall of the base, and the lifting cylinders are fixedly installed at the bottom of the outer wall of the suspended plate. A lifting rod is fixedly installed on the top of the outer wall of the suspended plate, and multiple feeding rollers are rotatably inserted into one side of the top of the outer wall of the movable plate through a bracket.

[0011] Furthermore, lifting cylinders are fixedly installed on the openings on both sides of the top of the outer wall of the auxiliary frame, and the output end of the lifting cylinder is fixedly installed at the top of the outer wall of the lifting frame. An operation port is opened at the top of the outer wall of the auxiliary frame.

[0012] Furthermore, a servo motor is fixedly installed on the outer wall of the mounting bracket, and the output end of the servo motor is fixedly installed at the center of the outer wall of the clamping claw.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] The feeding assembly can quickly lift the mold steel from the roller frame, making it easy to match with existing production lines. In subsequent production processes, the size of the clamping claws and the height of the clamping frame can be adjusted to accommodate mold steel of different sizes to the greatest extent. By utilizing the separation of the moving plates, rapid feeding can be achieved while avoiding interference problems with the mold steel. At the same time, the moving plates, clamping frame, limiting groove, constraint frame and silicone pad can be used to limit the mold steel through the lifting frame, making it convenient for subsequent quality inspection equipment to enter directly above the moving plates through the operating port. Attached Figure Description

[0015] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0016] Figure 1 This is a perspective view of the present utility model;

[0017] Figure 2 This is a perspective view of the lifting frame of this utility model;

[0018] Figure 3 This is a perspective view of the slider of this utility model;

[0019] Figure 4 This is a perspective view of the clamping frame of this utility model;

[0020] Figure 5 This is a perspective view of the movable plate of this utility model.

[0021] In the diagram: 1. Inspection table; 2. Auxiliary frame; 3. Lifting cylinder; 4. Base; 5. Suspension plate; 6. Roller frame; 7. Lifting frame; 8. Rubber pad; 9. Mounting frame; 10. Servo motor; 11. Clamping claw; 12. Slide rail; 13. Slider; 14. Housing; 15. Lead screw; 16. Moving motor; 17. Clamping frame; 18. Moving plate; 19. Lifting rod; 20. Lifting cylinder; 21. Feeding roller; 201. Operating port; 1701. Limiting groove; 1702. Constraint frame; 1703. Silicone pad. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] Please see Figure 1-5 The technical solution provided in this embodiment is as follows:

[0026] A mold steel quality inspection device, comprising,

[0027] Testing station 1;

[0028] The feeding assembly is located on the outer wall of the testing table 1. The feeding assembly includes an auxiliary frame 2, a base 4, a suspended plate 5, a roller frame 6, a lifting frame 7, a rubber pad 8, a mounting frame 9, a clamping claw 11, a slide rail 12, a slider 13, a clamping frame 17, a limiting groove 1701, a constraint frame 1702, a silicone pad 1703, a moving plate 18, and a driving assembly. The auxiliary frame 2 is fixedly installed at the top of the outer wall of the testing table 1, the base 4 is fixedly installed at the bottom of the outer wall of the testing table 1, the suspended plate 5 is slidably fitted onto the bottom of the outer wall of the testing table 1, the roller frame 6 is fixedly installed at the bottom of the inner wall of the testing table 1, the lifting frame 7 is located at the top of the inner wall of the auxiliary frame 2, and the rubber pad 8 is fixedly installed on the lifting plate 18. At the bottom of the outer wall of the lifting frame 7, the mounting frame 9 is fixedly installed on the outer wall of the lifting frame 7. The clamping claw 11 is rotatably embedded in the inner wall of the mounting frame 9. The slide rail 12 is fixedly installed on the top of the outer wall of the testing table 1. The slider 13 is sleeved on the top of the outer wall of the slide rail 12. The moving plate 18 is fixedly installed on the top of the outer wall of the slider 13. The clamping frame 17 is fixedly installed on the inner wall of the slotted sides of the top of the outer wall of the moving plate 18 by bolts. The limiting groove 1701 is opened on the outer wall of the clamping frame 17. The constraint frame 1702 is slidably embedded in the inner wall of the limiting groove 1701. The silicone pad 1703 is adhered to the top of the outer wall of the constraint frame 1702. The driving component is located on the outer wall of the testing table 1.

[0029] In a specific embodiment of this utility model, the feeding assembly can quickly lift the mold steel from the roller frame 6, making it easy to match with existing production lines. In the subsequent production process, the size of the clamping claw 11 and the height of the clamping frame 17 can be adjusted to accommodate mold steel of different sizes to the greatest extent. By utilizing the mutual separation of the moving plates 18, rapid feeding can be achieved while avoiding interference problems of the mold steel. At the same time, the moving plates 18, clamping frame 17, limiting groove 1701, constraint frame 1702 and silicone pad 1703 through the lifting frame 7 can limit the mold steel, making it convenient for subsequent quality inspection equipment to enter directly above the moving plates 18 through the operation port 201.

[0030] Specifically, the drive assembly includes a housing 14, a lead screw 15, and a moving motor 16.

[0031] In a specific embodiment of this utility model, the drive component can ensure stable power output.

[0032] Specifically, the housing 14 is fixedly installed on the top of the outer wall of the testing table 1, one end of the lead screw 15 is fixedly installed on the outer wall of the output end of the moving motor 16, and the other end of the lead screw 15 is threadedly connected to the outer wall of the slider 13. The housing 14 is fitted onto the outer wall of the slider 13.

[0033] In a specific embodiment of this utility model, the sleeve 14 is fitted onto the outer wall of the slider 13, which can further protect the lead screw 15 and prevent the connection between the lead screw 15 and the slider 13 from being exposed.

[0034] Specifically, lifting cylinders 20 are fixedly installed on both sides of the top of the outer wall of the base 4, and the lifting cylinders 20 are fixedly installed at the bottom of the outer wall of the suspended plate 5. Lifting rods 19 are fixedly installed on the top of the outer wall of the suspended plate 5. Multiple feeding rollers 21 are inserted into one side of the top of the outer wall of the movable plate 18 through a bracket.

[0035] In a specific embodiment of this utility model, a plurality of feeding rollers 21 are rotatably inserted into one side of the top of the outer wall of the movable plate 18 via a bracket, which can facilitate the release of the mold steel and avoid direct impact caused by release.

[0036] Specifically, lifting cylinders 3 are fixedly installed on both sides of the top opening of the outer wall of the auxiliary frame 2, and the output end of the lifting cylinder 3 is fixedly installed at the top of the outer wall of the lifting frame 7. An operation port 201 is opened at the top of the outer wall of the auxiliary frame 2.

[0037] In a specific embodiment of this utility model, an operation port 201 is provided on the top of the outer wall of the auxiliary frame 2, so that subsequent quality inspection equipment can enter directly above the moving plate 18 through the operation port 201.

[0038] Specifically, a servo motor 10 is fixedly installed on the outer wall of the mounting bracket 9, and the output end of the servo motor 10 is fixedly installed at the center of the outer wall of the clamping claw 11.

[0039] In a specific embodiment of this utility model, the output end of the servo motor 10 is fixedly disposed at the center of the outer wall of the clamping claw 11, which can ensure the stability of the installation.

[0040] Working principle:

[0041] The lifting cylinder 20 pushes the suspended plate 5 upward, driving the lifting rod 19 to lift the mold steel from the roller frame 6, removing it from the conveyor line. The lifting cylinder 3 drives the lifting frame 7 to descend, bringing the clamping claws 11 close to the mold steel. The servo motor 10 drives the clamping claws 11 to rotate, clamping both sides of the mold steel. The lifting frame 7 rises, lifting the mold steel away from the roller frame 6, completing the material removal. The moving motor 16 drives the lead screw 15 to rotate, driving the slider 13 to move along the slide rail 12, causing the moving plate 18 and the clamping frame 17 to move towards the detection position. The feeding roller 21 assists in the smooth movement of the mold steel, reducing friction and impact. The constraint frame 1702 slides within the limiting groove 1701 to accommodate mold steel of different sizes. The silicone pad 1703 provides flexibility. To prevent scratches, after the moving plate 18 reaches the inspection position, the lifting cylinder 3 finely adjusts the height to align the mold steel with the operating port 201. The clamping claw 11 remains stable to avoid shaking during the inspection. External inspection equipment (such as a vision camera, flaw detector, etc.) inspects the surface quality, dimensions, or internal defects of the mold steel through the operating port 201. The inspection data is fed back to the control system in real time. After the inspection is completed, the servo motor 10 releases the clamping claw 11, and the mold steel falls onto the feeding roller 21. The moving motor 16 drives the lead screw 15 in the reverse direction to return the moving plate 18 to the initial position. The lifting cylinder 20 retracts, the suspended plate 5 descends, and the roller frame 6 returns to the horizontal conveying state, waiting for the next batch of mold steel to enter.

[0042] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A mold steel quality inspection device, characterized in that, include, Testing station (1); A feeding assembly is located on the outer wall of the testing platform (1). The feeding assembly includes an auxiliary frame (2), a base (4), a suspended plate (5), a roller frame (6), a lifting frame (7), a rubber pad (8), a mounting frame (9), a clamping claw (11), a slide rail (12), a slider (13), a clamping frame (17), a limiting groove (1701), a constraint frame (1702), a silicone pad (1703), a moving plate (18), and a driving assembly. The auxiliary frame (2) is fixedly installed at the top of the outer wall of the testing platform (1). The base (4) is fixedly installed at the bottom of the outer wall of the testing platform (1). The suspended plate (5) is slidably fitted at the bottom of the outer wall of the testing platform (1). The roller frame (6) is fixedly installed at the bottom of the inner wall of the testing platform (1). The lifting frame (7) is located at the top of the inner wall of the auxiliary frame (2). The rubber pad (8) is fixedly installed at the bottom of the inner wall of the testing platform (1). The mounting bracket (9) is fixedly installed on the outer wall of the lifting frame (7), the clamping claw (11) is rotatably embedded in the inner wall of the mounting bracket (9), the slide rail (12) is fixedly installed on the top of the outer wall of the testing table (1), the slider (13) is sleeved on the top of the outer wall of the slide rail (12), the moving plate (18) is fixedly installed on the top of the outer wall of the slider (13), the clamping frame (17) is fixedly installed on the inner wall of the groove on both sides of the top of the outer wall of the moving plate (18) by bolts, the limiting groove (1701) is opened on the outer wall of the clamping frame (17), the constraint frame (1702) is slidably embedded in the inner wall of the limiting groove (1701), the silicone pad (1703) is adhered to the top of the outer wall of the constraint frame (1702), and the driving component is located on the outer wall of the testing table (1).

2. The mold steel quality inspection device according to claim 1, characterized in that, The drive assembly includes a housing (14), a lead screw (15), and a moving motor (16).

3. The mold steel quality inspection device according to claim 2, characterized in that, The housing (14) is fixedly installed on the top of the outer wall of the testing platform (1). One end of the lead screw (15) is fixedly installed on the outer wall of the output end of the moving motor (16). The other end of the lead screw (15) is threadedly connected to the outer wall of the slider (13). The housing (14) is fitted onto the outer wall of the slider (13).

4. The mold steel quality inspection device according to claim 3, characterized in that, Both sides of the top of the outer wall of the base (4) are fixedly provided with lifting cylinders (20), and the lifting cylinders (20) are fixedly provided at the bottom of the outer wall of the suspended plate (5). The top of the outer wall of the suspended plate (5) is fixedly provided with a lifting rod (19). Multiple feeding rollers (21) are inserted into one side of the top of the outer wall of the movable plate (18) through a bracket.

5. The mold steel quality inspection device according to claim 4, characterized in that, The auxiliary frame (2) has a lifting cylinder (3) fixedly installed on both sides of the top opening of the outer wall, and the output end of the lifting cylinder (3) is fixedly installed at the top of the outer wall of the lifting frame (7). The auxiliary frame (2) has an operation port (201) at the top of the outer wall.

6. The mold steel quality inspection device according to claim 5, characterized in that, A servo motor (10) is fixedly installed on the outer wall of the mounting bracket (9), and the output end of the servo motor (10) is fixedly installed at the center of the outer wall of the clamping claw (11).

Images