Multi-parameter integrated voltage withstanding test board
Patent Information
- Application Number
- CN202522298055.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-30
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-10-30
AI Technical Summary
[0004]该方案在应用中仍然存在一些不足之处,由于PCB耐压检测包括绝缘和耐压检测,还需要进行通电状态下的检测,而PCB本身没有自带电源,需要PCB外接耐压测试板才能进行通电检测,使PCB能够实现多参数检测,因此,需要对耐压测试板的结构进行改进,以克服上述提到的局限性,使其更符合实际的检测需求,并且能够提高检测效率,进一步提高实用性能
[0014]本实用新型首先通过检测台顶部中间设置耐压测试板,且耐压测试板分别上层和下层,分别用于绝缘、耐压和通电状态的检测,通过PCB的多参数耐压检测;接着,PCB先放置到上层,通过电源公接头与测试槽上的传感器抵接实现定位,后分别通过绝缘检测组件和耐压检测组件进行绝缘和耐压检测,检测效率和精准度高;最后,PCB放置到下层,且电源公接头与测试槽的电源母接头套接,对绝缘和耐压测试后的PCB进行通电检测,进一步完善PCB的检测参数,并且耐压测试板的一侧设有卡接槽可外接外部设备进行联动检测,进一步扩大PCB的检测参数,本实用新型结构新颖,设计巧妙,能够实现PCB的绝缘、耐压、通电及其他多参数检测,实用性强,适合推广。
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Figure CN224906979U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pressure resistance testing device technology, and more specifically to a multi-parameter integrated pressure resistance testing board. Background Technology
[0002] After the production of the PCB to be tested is completed, a withstand voltage testing device is needed to test whether the PCB meets various performance characteristics. Only after passing the test can it be shipped for sale. Insulation and withstand voltage are important technical indicators in PCB production, reflecting the PCB's electrical resistance. Insulation: The insulation resistance between mated or unmated contacts and adjacent contacts, as well as between any contact and the shell, is the test indicator. Withstand voltage: (also known as dielectric withstand voltage) The test is conducted between PCB contacts or between any contact and the shell under a certain voltage and time without breakdown or arcing. Therefore, factory inspection requires quality testing of the insulation and withstand voltage of each PCB to ensure that the product meets the factory standards and technical conditions. In addition to the above two withstand voltage tests, the PCB also needs to be connected to an external power source for power-on testing to ensure that the PCB meets the product requirements. In existing technologies, PCB insulation and withstand voltage testing are typically performed using automated testing equipment. The conventional approach involves placing the PCB under test into a test fixture, then clamping it, connecting test points, powering it on, and observing the instruments. However, after insulation and withstand voltage testing, the PCB needs to undergo power-on testing to meet factory requirements. Current testing methods involve separate testing, which is time-consuming, labor-intensive, and increases the workload for workers. To address this, the inventors propose a multi-parameter integrated withstand voltage test board. This board is mounted on a testing platform and consists of two layers: the upper layer performs insulation and withstand voltage tests, while the lower layer performs power-on tests. This enables multi-parameter testing of the PCB and improves testing efficiency and quality.
[0003] To improve the efficiency and safety of PCB withstand voltage testing and achieve automated testing, Chinese Patent (Authorization Announcement No.: CN222896238U) discloses a dual-station staggered transfer testing platform for PCBs. This utility model includes two top plates, two bottom frames, and multiple bottom columns. The top plates are fixedly connected at their adjacent sides. The tops of the two bottom frames are respectively fixedly connected to the bottoms of the two top plates. The bottoms of the two bottom frames are fixedly connected to one end of each of the multiple bottom columns. A U-shaped frame is fixedly connected to the top of each of the two top plates. Test slots for easy testing are provided on the tops of both top plates. A lifting mechanism is mounted on the U-shaped frame to facilitate PCB testing. A moving mechanism is mounted on the test slots to move the PCB. This utility model achieves precise lifting and horizontal movement of the PCB, facilitating testing. Simultaneous testing at two stations improves PCB testing efficiency and reduces time and effort consumption.
[0004] The solution still has some shortcomings in application. Since PCB withstand voltage testing includes insulation and withstand voltage testing, it also needs to be tested under power-on conditions. However, the PCB itself does not have its own power supply, so an external withstand voltage test board is required to perform power-on testing and enable the PCB to perform multi-parameter testing. Therefore, the structure of the withstand voltage test board needs to be improved to overcome the aforementioned limitations, make it more in line with actual testing needs, improve testing efficiency, and further enhance practical performance. Utility Model Content
[0005] This utility model discloses a multi-parameter integrated withstand voltage test plate, the main purpose of which is to overcome the above-mentioned deficiencies and shortcomings of the existing technology.
[0006] The technical solution adopted in this utility model is as follows:
[0007] A multi-parameter integrated withstand voltage test board includes a test platform and a PCB. The test platform has an insulation detection component and a withstand voltage detection component on its top and sides, respectively. The withstand voltage test board is located in the middle of the top of the test platform. The withstand voltage test board has a test groove with an opening to the right in the middle. A limiting strip is provided in the middle section of the test groove. The test groove is divided into an upper layer and a lower layer by the limiting strip. A sensor is located on the left side of the upper layer. A power female connector is located on the left side of the lower layer. A snap-fit groove is provided on the front side of the withstand voltage test board for connecting external devices. A power male connector is located on the left side of the PCB, which is compatible with the power female connector.
[0008] Further, a fixing frame is arranged on the rear side of the detection table, a fixing block is arranged on the front side of the fixing frame, the fixing block is provided with a through hole, an air cylinder is correspondingly arranged above the through hole, the driving end of the air cylinder penetrates downwards through the through hole, and the insulation detection assembly is arranged at the tail end of the air cylinder and is arranged in vertical correspondence with the test slot.
[0009] Further, a positive and negative electrode hand-held probe is arranged on one side of the withstand voltage detection assembly, and a display screen and an operation knob are arranged on the front side.
[0010] Further, the PCB can extend in from the right side to be sleeved on the upper layer and the lower layer of the test slot, so that the power male connector abuts against the sensor and is sleeved with the power female connector respectively.
[0011] Further, a capacitor component is correspondingly arranged on the rear side of the power female connector.
[0012] Further, a touch display screen is arranged on the left side of the fixing frame.
[0013] From the above description of the present utility model, it can be seen that compared with the prior art, the present utility model has the following advantages:
[0014] Firstly, the present utility model is provided with a withstand voltage test board in the middle of the top of the detection table, and the withstand voltage test board is divided into an upper layer and a lower layer, which are respectively used for detecting insulation, withstand voltage and electrified state, so as to realize multi-parameter withstand voltage detection of the PCB; then, the PCB is first placed on the upper layer, positioned by the abutment of the power male connector and the sensor on the test slot, and then subjected to insulation and withstand voltage detection through the insulation detection assembly and the withstand voltage detection assembly respectively, with high detection efficiency and accuracy; finally, the PCB is placed on the lower layer, and the power male connector is sleeved with the power female connector of the test slot to perform electrified detection on the PCB after insulation and withstand voltage tests, which further improves the detection parameters of the PCB. In addition, a clamping slot is provided on one side of the withstand voltage test board, which can be connected with an external device for linkage detection, further expanding the detection parameters of the PCB. The present utility model has a novel structure and ingenious design, can realize multi-parameter detection such as insulation, withstand voltage and electrification of the PCB, has strong practicability, and is suitable for popularization. Brief Description of the Drawings
[0015] Figure 1 is a schematic structural diagram of the present utility model.
[0016] Figure 2 is a schematic structural diagram of the withstand voltage test board of the present utility model Figure 1 .
[0017] Figure 3 is a schematic structural diagram of the withstand voltage test board of the present utility model Figure 2 . Detailed Description of the Preferred Embodiments
[0018] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings.
[0019] like Figures 1 to 3 As shown, a multi-parameter integrated withstand voltage test board includes a test platform 1 and a PCB (2). The test platform 1 is provided with an insulation test component 3 and a withstand voltage test component 4 on its top and side, respectively. The test platform 1 is provided with a withstand voltage test board 5 in the middle of its top. The withstand voltage test board 5 is provided with a test groove 6 with an opening to the right in the middle. The test groove 6 is provided with a limiting strip 7 in the middle section. The test groove 6 is divided into an upper layer 61 and a lower layer 62 by the limiting strip 7. The upper layer 61 is provided with a sensor 8 on its left side. The lower layer 62 is provided with a power female connector 9 on its left side. The front side of the withstand voltage test board 5 is provided with a snap-fit groove 10 for connecting external equipment. The PCB (2) is provided with a power male connector 21 on its left side, which is compatible with the power female connector 9.
[0020] Furthermore, a fixing frame 11 is provided on the rear side of the testing platform 1, and a fixing block 12 is provided on the front side of the fixing frame 11. The fixing block 12 has a through hole (not shown in the schematic diagram due to the viewing angle). A cylinder 13 is installed above the through hole, and the driving end of the cylinder 13 passes through the through hole downward. The insulation detection component 3 is installed at the end of the cylinder 13 and is arranged vertically corresponding to the test slot 6.
[0021] Furthermore, the pressure resistance testing component 4 is provided with positive and negative handheld probes 41 on one side, and a display screen 42 and an operation knob 43 on the front side.
[0022] Furthermore, the PCB (2) can extend from the right side into the upper layer 61 and lower layer 62 of the test slot 6, and the power male connector 21 abuts against the sensor 8 and is sleeved with the power female connector 9 respectively.
[0023] Furthermore, a capacitor 14 is correspondingly installed on the rear side of the power female connector 9.
[0024] Furthermore, a touch screen display 15 is provided on the left side of the mounting bracket 11.
[0025] Embodiment: First, insert the PCB (2) from the right side into the upper layer 61 of the test slot 6 until the male power connector 21 of the PCB (2) abuts against the sensor 8 on the upper layer of the test slot 6, which indicates that the PCB (2) is successfully positioned. Next, the insulation detection assembly 3 is driven downward by the air cylinder 13 to perform insulation detection on the PCB (2). After the insulation detection is completed, the withstand voltage detection is performed on the PCB (2) through the positive and negative hand-held probes 41 of the withstand voltage detection assembly 4. After the withstand voltage detection is completed, pull out the PCB (2) and insert it into the lower layer 62 of the test slot 6 until the male power connector 21 is sleeved with the female power connector 9 of the test slot 6, then power on to realize the power-on detection of the PCB (2). The results of the insulation detection, withstand voltage detection and power-on detection are all displayed on the touch display screen 15 for workers to view. Finally, the clamping slot 10 of the withstand voltage test board 5 can be connected with an external device to perform linkage test on the PCB (2), so as to detect other parameters of the PCB (2).
[0026] It can be seen from the above description of the present utility model that compared with the prior art, the advantages of the present utility model are as follows:
[0027] In the present utility model, a withstand voltage test board is firstly arranged in the middle of the top of the detection table, and the withstand voltage test board is divided into an upper layer and a lower layer, which are respectively used for the detection of insulation, withstand voltage and power-on states, so as to realize multi-parameter withstand voltage detection of the PCB. Then, the PCB is first placed on the upper layer, positioned by the abutment of the male power connector and the sensor on the test slot, and then subjected to insulation detection and withstand voltage detection through the insulation detection assembly and the withstand voltage detection assembly respectively, with high detection efficiency and accuracy. Finally, the PCB is placed on the lower layer, and the male power connector is sleeved with the female power connector of the test slot to perform power-on detection on the PCB after insulation and withstand voltage tests, which further improves the detection parameters of the PCB. In addition, a clamping slot is provided on one side of the withstand voltage test board, which can be connected with an external device for linkage detection, further expanding the detection parameters of the PCB. The present utility model has a novel structure and ingenious design, can realize the insulation, withstand voltage, power-on and other multi-parameter detection of the PCB, and has strong practicability, so it is suitable for popularization.
[0028] The above are only specific embodiments of the present utility model, but the design concept of the present utility model is not limited thereto. Any insubstantial improvement made to the present utility model using this concept shall all belong to the act of infringing the protection scope of the present utility model.
Claims
1. A multi-parameter integrated withstand voltage test plate, characterized in that: The device includes a testing platform and a PCB. The testing platform has insulation testing components and withstand voltage testing components on its top and sides, respectively. A withstand voltage test plate is located in the middle of the top of the testing platform. The withstand voltage test plate has a test slot with an opening to the right in the middle. A limiting strip is provided in the middle section of the test slot. The test slot is divided into an upper layer and a lower layer by the limiting strip. A sensor is located on the left side of the upper layer, and a power female connector is located on the left side of the lower layer. A snap-fit groove is provided on the front side of the withstand voltage test plate for connecting external devices. A power male connector is located on the left side of the PCB, which is compatible with the power female connector.
2. The multi-parameter integrated withstand voltage test board according to claim 1, characterized in that: The testing platform is provided with a fixed frame on the rear side, and a fixed block is provided on the front side of the fixed frame. The fixed block has a through hole, and a cylinder is installed above the through hole. The driving end of the cylinder passes downward through the through hole. The insulation testing component is installed at the end of the cylinder and is arranged vertically corresponding to the test slot.
3. The multi-parameter integrated withstand voltage test board according to claim 1, characterized in that: The pressure resistance testing component has positive and negative handheld probes on one side and a display screen and operation knob on the front.
4. The multi-parameter integrated withstand voltage test board according to claim 1, characterized in that: The PCB can extend from the right side and be fitted into the upper and lower layers of the test slot. The male power connector abuts against the sensor and is fitted into the female power connector, respectively.
5. The multi-parameter integrated withstand voltage test board according to claim 1, characterized in that: A capacitor is installed on the rear side of the power female connector.
6. The multi-parameter integrated withstand voltage test plate according to claim 2, characterized in that: The mounting bracket has a touch screen display on its left side.
Citation Information
Patent Citations
Double-station staggered transfer test platform for PCB (Printed Circuit Board)
CN222896238U