A reinforcement device with an antioxidant functional component
Patent Information
- Application Number
- CN202522343668.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-05
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-05
AI Technical Summary
[0003]然而,在此高温、潮湿的生产环境下,铜导体易发生变色现象,影响产品的感官质量,随着客户对产品外观等要求的不断提高,要求橡胶绝缘、护套电线电缆成品的导体应无变色,但目前行业现有生产工艺生产的铜单线、绞合铜导体,在生产橡套电缆时,成品电缆的铜导体常出现氧化变色现象,引发客户投诉
[0010]本实用新型提供了一种带有抗氧化功能组件的强化设备,具备以下有益效果:通过集成抗氧化功能组件,有效解决了橡胶绝缘、护套电线电缆生产中铜导体高温高湿氧化变色的问题,设备中的第一储料箱、转接箱及环形喷雾系统,可精准将抗氧化溶液均匀喷涂于铜导体表面,形成致密保护层,配合驱动件驱动的清洁刷组件,在喷涂前可清除铜导体表面杂质,确保抗氧化层与铜材紧密结合。
Smart Images

Figure CN224907650U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire and cable technology, specifically to a strengthening device with an antioxidant component. Background Technology
[0002] During the production process of rubber-insulated and sheathed wires and cables, a continuous vulcanization production line is required, in which the wire core is heated to about 180°C in a saturated steam vulcanization pipeline with a pressure of 10 kg to carry out the vulcanization reaction.
[0003] However, in this high-temperature and humid production environment, copper conductors are prone to discoloration, affecting the sensory quality of the product. As customers' requirements for product appearance continue to increase, they demand that the conductors of rubber-insulated and sheathed wires and cables should not discolor. However, the copper single-wire and stranded copper conductors produced by the current industry production process often show oxidation and discoloration in the copper conductors of finished rubber-sheathed cables, leading to customer complaints. Utility Model Content
[0004] To achieve the above objectives, this utility model is implemented through the following technical solution: an enhancement device with an antioxidant functional component, comprising a frame, a collection groove provided on the frame, a fixing frame provided on the frame, a driving component provided on the upper side of the fixing frame, an active tooth connected to the driving end of the driving component, a through hole provided on the fixing frame, a toothed ring rotatably connected to the through hole, a connecting ring provided on the toothed ring, a cleaning brush provided inside the connecting ring, and an auxiliary cleaning component provided on the frame;
[0005] A first storage box is provided on the upper side of the frame, and a transfer box is provided on the upper side of the frame. A first conveying pump is provided on one side of the first storage box. The first conveying pump is connected to the transfer box. A ring frame is evenly arranged on the lower side of the transfer box. The ring frame is hollow inside. The lower side of the transfer box is connected to the ring frame through a vertical pipe. Spray heads are evenly arranged inside the ring frame.
[0006] In the above solution: the auxiliary cleaning component includes a fan mounted on a frame, an assembly rack is mounted on the frame, an air outlet is located on the lower side of the assembly rack, and the fan is connected to the air outlet via a pipe.
[0007] In the above scheme: a filter screen is provided on the collection tank.
[0008] In the above scheme: a support frame is provided on the lower side of the adapter box, and the lower side of the support frame is connected to the ring frame.
[0009] In the above scheme: a control panel is installed on the rack.
[0010] This utility model provides a strengthening device with an antioxidant functional component, which has the following beneficial effects: By integrating the antioxidant functional component, the problem of high temperature and high humidity oxidation and discoloration of copper conductors in the production of rubber-insulated and sheathed wires and cables is effectively solved. The first storage box, transfer box and annular spray system in the device can accurately and evenly spray the antioxidant solution onto the surface of the copper conductor to form a dense protective layer. With the cleaning brush component driven by the drive component, impurities on the surface of the copper conductor can be removed before spraying to ensure that the antioxidant layer is tightly bonded to the copper material. Attached Figure Description
[0011] Figure 1 This is a first three-dimensional structural diagram of the present invention.
[0012] Figure 2 This is a schematic diagram of the second three-dimensional structure of the present invention.
[0013] Figure 3 This is a schematic diagram of the third three-dimensional structure of the present invention.
[0014] In the diagram: 1. Frame, 2. Collection tank, 3. Fixing frame, 4. Drive unit, 5. Drive gear, 6. Gear ring, 7. Connecting ring, 8. Cleaning brush, 9. First storage bin, 10. Transfer box, 11. First conveying pump, 12. Ring frame, 13. Vertical pipe, 14. Spray head, 15. Control panel, 16. Fan, 17. Assembly frame, 18. Air outlet, 19. Filter screen, 20. Support frame. Detailed Implementation
[0015] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0016] Example
[0017] Please see Figure 1-3 An enhancement device with antioxidant functional components includes a frame 1, a collection tank 2 on the frame 1, a fixed frame 3 on the frame 1, a driving component 4 on the upper side of the fixed frame 3, an active tooth 5 connected to the driving end of the driving component 4, a through hole on the fixed frame 3, a toothed ring 6 rotatably connected to the through hole, a connecting ring 7 on the toothed ring 6, a cleaning brush 8 inside the connecting ring 7, and an auxiliary cleaning component on the frame 1.
[0018] A first storage box 9 is provided on the upper side of the frame 1, and a transfer box 10 is provided on the upper side of the frame 1. A first conveying pump 11 is provided on one side of the first storage box 9. The first conveying pump 11 is connected to the transfer box 10. A ring frame 12 is evenly arranged on the lower side of the transfer box 10. The ring frame 12 is hollow inside. The lower side of the transfer box 10 is connected to the ring frame 12 through a vertical pipe 13. Spray heads 14 are evenly arranged inside the ring frame 12.
[0019] The auxiliary cleaning components include a fan 16 mounted on a frame 1, an assembly frame 17 mounted on the frame 1, an air outlet 18 located on the lower side of the assembly frame 17, and the fan 16 connected to the air outlet 18 via a pipe.
[0020] It should be noted that copper conductors are prone to discoloration in high-temperature and humid production environments, which affects the sensory quality of the product. In this technical solution, the first storage tank 9 is filled with benzotriazole, which can form a dense protective film on the copper surface to inhibit the oxidation reaction under high temperature and high humidity conditions. It is prepared by using ethanol or water as a solvent and the concentration is controlled between 0.1% and 5%.
[0021] Furthermore, during device operation, the copper conductor can be connected to the traction device and pass through the device. The copper conductor moves from the through hole of the fixed frame 3 and then extends from the other side of the device. While the copper conductor moves, the drive unit 4 operates and can drive the connecting ring 7 and the cleaning brush 8 to rotate through the cooperation of the active tooth 5 and the tooth ring 6. At the same time, the fan 16 operates to draw in outside air and send it into the air blowing port 18 through the pipe. Finally, it is sprayed out through the air blowing port 18. At this time, the air blowing port 18, together with the rotating cleaning brush 8, can clean the surface of the copper conductor to prevent impurities on the surface of the copper conductor from affecting the subsequent spraying operation.
[0022] The copper conductor then enters the frame 1. At this time, the first delivery pump 11 operates, drawing benzotriazole solution from the first storage tank 9 and sending it into the transfer box 10. It is then sent into the ring frame 12 through the vertical pipe 13 and finally sprayed out through the spray head 14, so that the benzotriazole solution is evenly coated on the surface of the copper conductor to form a stable protective layer. The dripping benzotriazole solution is collected through the collection tank 2. The copper conductor coated with the protective layer can then undergo subsequent extrusion processes. The presence of the benzotriazole solution protective layer effectively solves the problem of high temperature and high humidity oxidation and discoloration of copper conductors in the production of rubber-insulated and sheathed wires and cables.
[0023] The collection tank 2 can collect benzotriazole solution separately, while the filter screen 19 can filter impurities, making it convenient for operators to recycle the solution. The transfer box 10 is equipped with a support frame 20, which is connected to the ring frame 12 to ensure the stability of the ring frame 12. The frame 1 is equipped with a control panel 15 for controlling the internal electrical components of the device. The connection method between the control panel 15 and the electrical components is well known to those skilled in the art, and will not be described in detail.
[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A strengthening device with antioxidant functional components, comprising a frame (1), characterized in that, The frame (1) is provided with a collection groove (2), the frame (1) is provided with a fixing frame (3), the fixing frame (3) is provided with a driving component (4) on the upper side, the driving end of the driving component (4) is connected with an active tooth (5), the fixing frame (3) is provided with a through hole, a gear ring (6) is rotatably connected to the through hole, a connecting ring (7) is provided on the gear ring (6), a cleaning brush (8) is provided inside the connecting ring (7), and an auxiliary cleaning component is provided on the frame (1). A first storage box (9) is provided on the upper side of the frame (1), and a transfer box (10) is provided on the upper side of the frame (1). A first conveying pump (11) is provided on one side of the first storage box (9). The first conveying pump (11) is connected to the transfer box (10). A ring frame (12) is evenly arranged on the lower side of the transfer box (10). The ring frame (12) is hollow inside. The lower side of the transfer box (10) is connected to the ring frame (12) through a vertical pipe (13). Spray heads (14) are evenly arranged inside the ring frame (12).
2. The strengthening device with an antioxidant functional component according to claim 1, characterized in that, The auxiliary cleaning component includes a fan (16) mounted on a frame (1), an assembly frame (17) mounted on the frame (1), an air outlet (18) on the lower side of the assembly frame (17), and the fan (16) connected to the air outlet (18) via a pipe.
3. The strengthening device with an antioxidant functional component according to claim 2, characterized in that, A filter screen (19) is provided on the collection tank (2).
4. The strengthening device with an antioxidant functional component according to claim 3, characterized in that, The adapter box (10) is provided with a support frame (20) on its lower side, and the lower side of the support frame (20) is connected to the ring frame (12).
5. The strengthening device with an antioxidant functional component according to claim 4, characterized in that, A control panel (15) is provided on the rack (1).