An enameled wire dipping device based on enameled wire processing

Abstract

The utility model discloses a kind of based on enameled wire processing's enameled wire paint dipping device, belong to enameled wire processing technical field, including paint dipping tank, the paint dipping tank one end upper side is fixed with box one, the partition is fixed with in box one inside lower end, motor one is installed in the lower side of box one front end, motor one output end is provided with driving roller, driving roller upper side is provided with from roller, and cleaning brush is fixed on driving roller and from roller, and driving roller and from roller rear end are fixed with gear, hot air blower one is installed in the upper end of box one close to paint dipping tank side, the utility model is driven by setting driving roller, from roller and cleaning brush in box one, cooperation motor one drives two rollers to rotate oppositely, realizes the brush washing cleaning to the surface of enameled wire;Simultaneously utilize hot air blower one to send hot air by the air outlet of fixed pipe one, enameled wire after washing is handled with drying, effectively remove surface impurity, avoid its influence subsequent paint dipping effect, guarantee paint layer adhesion stability.

Description

Technical Field

[0001] This utility model belongs to the field of enameled wire processing technology, specifically relating to an enameled wire impregnation device based on enameled wire processing. Background Technology

[0002] An enameled wire impregnation device based on enameled wire processing is a specialized piece of equipment for processing enameled wires. Enameled wire is a commonly used electronic wire, made by coating a conductive core (such as copper wire) with an insulating varnish. This varnish film not only effectively isolates current and prevents short circuits, but also protects the conductive core from moisture and oxidation.

[0003] Existing enameled wire impregnation equipment lacks an efficient wire surface pretreatment mechanism, making it difficult to thoroughly remove dust, oil, and other impurities adhering to the surface of the enameled wire. This results in a weak bond between the subsequent enamel layer and the wire, easily leading to quality problems such as peeling and bubbles. Furthermore, the impregnation tank is not equipped with a dedicated enamel stirring system, which can cause pigment sedimentation when the enamel is left to stand for a long time, resulting in uneven enamel concentration and inconsistent impregnation thickness. This seriously affects the insulation performance and appearance quality of the product. Utility Model Content

[0004] To address the problems mentioned in the background art, this utility model provides an enameled wire impregnation device based on enameled wire processing, which has the characteristics of effectively cleaning the surface of the enameled wire and stirring the paint liquid inside the impregnation tank.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an enameled wire impregnation device based on enameled wire processing, comprising an impregnation tank, a housing 1 fixed to the upper side of one end of the impregnation tank, a partition fixed to the lower end of the housing 1, a motor 1 installed on the lower front side of the housing 1, an active roller provided at the output end of the motor 1, a driven roller provided on the upper side of the active roller, cleaning brushes fixed on both the active roller and the driven roller, and gears fixed at the rear ends of both the active roller and the driven roller, a hot air blower 1 installed on the upper side of the housing 1 near the impregnation tank, a fixed pipe 1 connected to the hot air blower 1 on the upper side of the interior of the housing 1, a plurality of air outlets 1 fixed at the lower end of the fixed pipe, a plurality of guide rollers rotatably connected inside the impregnation tank, and a housing 2 fixed to the upper side of the other end of the impregnation tank, a plurality of guide discs rotatably connected inside both the housing 2 and the housing 1.

[0006] Preferably, a collection box is inserted into the lower side of the inner side of the second box, a hot air blower is installed at the upper end of the second box, a fixed pipe is connected to the lower end of the hot air blower, and several air outlets are fixed at the lower end of the fixed pipe.

[0007] Preferably, both ends of the second and first housings are provided with ventilation openings, and filter plates are snapped into the ventilation openings.

[0008] Preferably, a second motor is installed on the lower front side of the impregnation tank. A drive rod is provided at the output end of the second motor, and a driven rod is provided on one side of the drive rod. A spiral blade is fixed on both the drive rod and the driven rod. A pulley is fixed at the rear end of both the drive rod and the driven rod, and the two pulleys are connected by a connecting belt.

[0009] Preferably, the upper sides of both ends of the impregnation tank, the second tank and the first tank are provided with openings for the enameled wire to pass through, and a protective box is fixed at the rear end of the impregnation tank at the position corresponding to the gear, and a door is hinged to one end of the protective box.

[0010] Preferably, drain pipes are fixed on both sides of the lower end of the box body, and a liquid drain pipe is fixed on the lower side of one end of the paint dipping tank.

[0011] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model sets an active roller, a driven roller, and a cleaning brush inside the housing, and drives the two rollers to rotate in opposite directions with a motor to achieve brushing and cleaning of the surface of the enameled wire; at the same time, a hot air blower blows hot air through the air outlet of the fixed pipe to dry the cleaned enameled wire, effectively removing surface impurities, avoiding their impact on the subsequent impregnation effect, and ensuring the stability of the paint layer adhesion.

[0012] 2. This utility model sets up an active rod, a driven rod, and a spiral blade inside the paint impregnation tank. The active rod is driven to rotate by a motor, and the driven rod is driven to rotate synchronously through a pulley and a connecting belt. This, in turn, drives the spiral blade to rotate and stir the paint liquid, preventing the paint liquid from settling and becoming uneven in concentration due to long-term stagnation, avoiding inconsistent paint impregnation thickness, and ensuring the insulation performance and appearance quality of the product. Attached Figure Description

[0013] Figure 1 This is a perspective view of the present utility model; Figure 2 This is a rear-view perspective view of the present invention; Figure 3 This is a sectional perspective view of the present invention; Figure 4 This is a perspective view of the driving roller and the driven roller of this utility model; In the diagram: 1. Impregnation tank; 2. Second tank body; 3. Second hot air blower; 4. First hot air blower; 5. First motor; 6. Second motor; 7. First tank body; 8. Pulley; 9. Connecting belt; 10. Ventilation outlet; 11. Filter plate; 12. Protective box; 13. Partition plate; 14. Driven roller; 15. Driven roller; 16. Guide plate; 17. Second air outlet; 18. First fixed pipe; 19. First air outlet; 20. Gear; 21. Cleaning brush; 22. Guide roller; 23. Driven rod; 24. Driven rod; 25. Spiral blade; 26. Second fixed pipe; 27. Collection box. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figure 1-4 The present invention provides the following technical solution: an enameled wire impregnation device based on enameled wire processing, comprising an impregnation tank 1, a tank body 7 fixed to the upper side of one end of the impregnation tank 1, a partition 13 fixed to the lower end of the inner side of the tank body 7, a motor 5 installed on the lower side of the front end of the tank body 7, an active roller 14 provided at the output end of the motor 5, a driven roller 15 provided on the upper side of the active roller 14, a cleaning brush 21 fixed on both the active roller 14 and the driven roller 15, and a gear 20 fixed at the rear end of both the active roller 14 and the driven roller 15, a hot air blower 4 installed on the upper side of the tank body 7 near the impregnation tank 1, a fixed pipe 18 connected to the hot air blower 4 on the upper side of the inner side of the tank body 7, a plurality of air outlets 19 fixed at the lower end of the fixed pipe 18, a plurality of guide rollers 22 rotatably connected inside the impregnation tank 1, a tank body 2 fixed to the upper side of the other end of the impregnation tank 1, and a plurality of guide discs 16 rotatably connected inside both the tank body 2 and the tank body 7.

[0016] Specifically, a collection box 27 is inserted into the lower side of the inner side of the box 2, a hot air blower 23 is installed at the upper end of the box 2, a fixed pipe 26 is connected to the lower end of the hot air blower 23, and several air outlets 217 are fixed at the lower end of the fixed pipe 26.

[0017] By adopting the above technical solution, the enameled wire after being dipped in enamel enters the second housing 2. The hot air blower 3 can be turned on to blow air into the fixed pipe 26. Several air outlets 17 at the lower end of the fixed pipe 26 blow air onto the enameled wire, thereby drying the enamel on the surface of the enameled wire. At the same time, the collection box 27 on the lower side of the inside of the second housing 2 can collect the dripping enamel, preventing the enamel from dripping and contaminating the inside of the second housing 2.

[0018] Specifically, both ends of the second box 2 and the first box 7 are provided with ventilation openings 10, and filter plates 11 are snapped into the ventilation openings 10.

[0019] By adopting the above technical solution, ventilation openings 10 are provided at both ends of the second box 2 and the first box 7 for ventilation. At the same time, filter plates 11 are installed inside the ventilation openings 10 to filter and prevent external impurities from entering the interior of the second box 2 and the first box 7.

[0020] Specifically, a motor 6 is installed on the lower front side of the paint impregnation tank 1. A drive rod 23 is provided at the output end of the motor 6. A driven rod 24 is provided on one side of the drive rod 23. A spiral blade 25 is fixed on both the drive rod 23 and the driven rod 24. A pulley 8 is fixed at the rear end of both the drive rod 23 and the driven rod 24. The two pulleys 8 are connected by a connecting belt 9.

[0021] By adopting the above technical solution, the motor 26 drives the active rod 23 to rotate. The rotation of the active rod 23 drives the driven rod 24 to rotate through the pulley 8 and the connecting belt 9. The rotation of the active rod 23 and the driven rod 24 drives the spiral blade 25 to rotate, which stirs the paint liquid in the impregnation tank 1. This prevents the paint liquid in the impregnation tank 1 from being left to stand for a long time, which would cause pigment sedimentation, resulting in uneven paint concentration and inconsistent impregnation thickness, which would seriously affect the insulation performance and appearance quality of the product.

[0022] Specifically, the upper sides of both ends of the immersion tank 1, the second tank 2, and the first tank 7 are provided with openings for the enameled wire to pass through. The rear end of the immersion tank 1 is fixed with a protective box 12 at the position corresponding to the gear 20, and one end of the protective box 12 is hinged with a door.

[0023] By adopting the above technical solution, the opening is set so that the enameled wire can be passed into the immersion tank 1, the second tank 2, and the first tank 7, and the protective box 12 can protect the gear 20.

[0024] Specifically, drain pipes are fixed on both sides of the lower end of the box 7, and a drain pipe is fixed on the lower side of one end of the paint dipping tank 1.

[0025] By adopting the above technical solution, a drain pipe can be installed to drain the cleaning liquid inside the tank 7, and a drain pipe can be installed to drain and replace the paint inside the paint dipping tank 1.

[0026] The working principle and usage process of this utility model are as follows: When using the enameled wire dipping device based on enameled wire processing, the device is installed in a suitable position. The varnish is passed sequentially through the first chamber 7, the dipping tank 1, and the second chamber 2. The enameled wire is passed between the driving roller 14 and the driven roller 15. Several guide discs 16 and guide rollers 22 guide the enameled wire. Varnish is added to the dipping tank 1, and cleaning solution is added to one side of the partition 13 inside the first chamber 7. The motor 5 is turned on to drive the driving roller 14 to rotate clockwise. The driving roller 14 drives the driven roller 15 counterclockwise through the gear 20. As the needle rotates, the driving roller 14 and the driven roller 15 rotate in opposite directions, driving the cleaning brush 21 to wash the enameled wire. After washing, the enameled wire moves into the immersion tank 1. At the same time, the hot air blower 4 is turned on to send air into the fixed pipe 18. Several air outlets 19 at the lower end of the fixed pipe 18 blow out hot air, thereby drying the surface of the cleaned enameled wire. After that, the enameled wire enters the immersion tank 1 for immersion. After immersion, the enameled wire passes out of the immersion tank 1. The cleaning brush 21 and other equipment can clean the enameled wire to prevent impurities from adhering to the surface of the enameled wire and affecting the subsequent immersion effect.

[0027] After being dipped in enamel, the enameled wire enters the housing 2. The hot air blower 3 is turned on to blow air into the fixed pipe 26. Several air outlets 17 at the lower end of the fixed pipe 26 blow air onto the enameled wire, thereby drying the enamel on the surface of the wire. At the same time, the collection box 27 on the lower side of the housing 2 can collect the dripping enamel, preventing the enamel from dripping and contaminating the inside of the housing 2.

[0028] Ventilation openings 10 are provided at both ends of the second box 2 and the first box 7 for ventilation. At the same time, filter plates 11 are installed inside the ventilation openings 10 to filter and prevent external impurities from entering the interior of the second box 2 and the first box 7.

[0029] When the motor 26 is turned on, the driving rod 23 rotates. The rotation of the driving rod 23 drives the driven rod 24 to rotate through the pulley 8 and the connecting belt 9. The rotation of the driving rod 23 and the driven rod 24 drives the spiral blade 25 to rotate, which stirs the paint liquid in the impregnation tank 1. This prevents the paint liquid in the impregnation tank 1 from being left to stand for a long time, which would cause pigment sedimentation, resulting in uneven paint concentration and inconsistent impregnation thickness, which would seriously affect the insulation performance and appearance quality of the product.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An enameled wire impregnation apparatus based on enameled wire processing, comprising an impregnation tank (1), characterized in that: The immersion tank (1) has a box body (7) fixed to the upper side of one end. A partition (13) is fixed to the lower end of the box body (7). A motor (5) is installed on the lower front side of the box body (7). An active roller (14) is provided at the output end of the motor (5). A driven roller (15) is provided on the upper side of the active roller (14). A cleaning brush (21) is fixed on both the active roller (14) and the driven roller (15). A gear (20) is fixed at the rear end of both the active roller (14) and the driven roller (15). A hot air blower (4) is installed on the upper side of the box (7) near the impregnation box (1). A fixed pipe (18) is connected to the hot air blower (4) on the upper side of the box (7). Several air outlets (19) are fixed at the lower end of the fixed pipe (18). Several guide rollers (22) are rotatably connected inside the impregnation box (1). A box (2) is fixed on the upper side of the other end of the impregnation box (1). Several guide discs (16) are rotatably connected inside both the box (2) and the box (7).

2. The enameled wire impregnation apparatus based on enameled wire processing according to claim 1, characterized in that: A collection box (27) is inserted into the lower side of the inner side of the box body 2 (2). A hot air blower 2 (3) is installed at the upper end of the box body 2 (2). A fixed pipe 2 (26) is connected to the lower end of the hot air blower 2 (3). Several air outlets 2 (17) are fixed at the lower end of the fixed pipe 2 (26).

3. The enameled wire impregnation device based on enameled wire processing according to claim 1, characterized in that: Ventilation openings (10) are provided at both ends of the second box (2) and the first box (7), and filter plates (11) are snapped into the ventilation openings (10).

4. The enameled wire impregnation apparatus based on enameled wire processing according to claim 1, characterized in that: The front end of the impregnation tank (1) is equipped with a motor (6), the output end of the motor (6) is provided with a drive rod (23), a driven rod (24) is provided on one side of the drive rod (23), a spiral blade (25) is fixed on both the drive rod (23) and the driven rod (24), and a pulley (8) is fixed at the rear end of both the drive rod (23) and the driven rod (24), and the two pulleys (8) are connected by a connecting belt (9).

5. The enameled wire impregnation apparatus based on enameled wire processing according to claim 1, characterized in that: The upper sides of both ends of the immersion tank (1), the second box (2) and the first box (7) are provided with openings for the enameled wire to pass through. The rear end of the immersion tank (1) is fixed with a protective box (12) corresponding to the gear (20), and a door is hinged to one end of the protective box (12).

6. The enameled wire impregnation apparatus based on enameled wire processing according to claim 1, characterized in that: Drainage pipes are fixed on both sides of the lower end of the box (7), and a drain pipe is fixed on the lower side of one end of the paint dipping box (1).

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