A winding device for filter processing capable of orderly arranging wires
Patent Information
- Application Number
- CN202521326305.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-26
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-06-26
AI Technical Summary
[0003]现有的滤波器加工用绕线装置，当需要对不同尺寸滤波器进行绕线时，往往需要人工更换对应长度的转辊，费时费力，影响生产效率，需要对此进行改进，为此，提出一种能够有序排线的滤波器加工用绕线装置
1、本实用新型中通过设置底座、驱动电机、滑道、丝杆、活动块、竖板一、竖板二、转动电机、转盘、转辊、电动推杆、压盘，以及通口之间的配合工作，能够对不同尺寸的滤波器进行有序排线，有效提高装置适用性。
Smart Images
Figure CN224907779U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of winding devices, and in particular relates to a winding device for filter processing that can arrange wires in an orderly manner. Background Technology
[0002] A filter is an electronic component or circuit used to process specific frequency components in a signal. It allows signals within a specific frequency range to pass through while suppressing other frequency components. Filters are widely used in fields such as communications, audio processing, and power systems. The production and processing of filters requires the use of winding devices, which are used to wind wires onto components such as the filter core according to certain rules and requirements to ensure that the filter's performance indicators meet the design requirements.
[0003] Existing winding devices for filter processing often require manual replacement of rollers of corresponding lengths when winding filters of different sizes, which is time-consuming, labor-intensive, and affects production efficiency. Therefore, an improvement is needed. To address this, a winding device for filter processing that can arrange wires in an orderly manner is proposed. Utility Model Content
[0004] The purpose of this invention is to provide a winding device for filter processing that can arrange wires in an orderly manner, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model adopts the following technical solution: a winding device for filter processing capable of orderly winding, comprising a base, a drive motor fixedly mounted on the side of the base, a slide rail on the base, a lead screw rotatably mounted within the slide rail, the output shaft end of the drive motor being fixedly mounted to the rotating shaft end of the lead screw, a movable block slidably mounted on the slide rail, the movable block being threadedly connected to the lead screw, a horizontal plate on the base, a vertical plate one and a vertical plate two fixedly mounted on the horizontal plate, a rotating motor fixedly mounted on the outer side of the vertical plate one, and a rotating motor rotatably mounted on the inner side of the vertical plate one. A turntable is provided, with the output shaft end of the rotating motor fixedly installed to the turntable shaft end. A rotating roller is fixedly installed on the side of the turntable. A symmetrical electric push rod is fixedly installed on the outer wall of the second vertical plate. A pressure plate is rotatably mounted on the output shaft ends of the two electric push rods. A through-hole is opened in the middle of the pressure plate, which faces the rotating roller and is adapted to the size of the rotating roller. The horizontal plate, the first vertical plate, the second vertical plate, the rotating motor, the turntable, the rotating roller, the electric push rod, and the pressure plate are all provided in two symmetrical sets. One side of the horizontal plate is fixedly installed to the movable block, and the other side of the horizontal plate is fixedly installed to the base.
[0006] As a further description of the above solution: by setting up a base, drive motor, slide rail, lead screw, movable block, vertical plate one, vertical plate two, rotating motor, turntable, rotating roller, electric push rod, pressure plate, and the cooperation between the ports, filters of different sizes can be arranged in an orderly manner, effectively improving the applicability of the device.
[0007] Preferably, the rotating roller is fixedly mounted on the turntable by screws, and the second vertical plate is fixedly mounted on the horizontal plate by screws.
[0008] As a further description of the above solution: it facilitates the replacement of rollers and pressure plates of different sizes, thereby improving the applicability of the device.
[0009] Preferably, the roller has an installation opening on its side, a spring is provided inside the installation opening, and a limit block is slidably provided on the installation opening.
[0010] As a further description of the above solution: by setting up the working relationship between the rotating roller, the mounting port, the spring, and the limit block, the stability of the filter and the wire roller on the rotating roller can be improved, thereby ensuring the stability of the filter wiring.
[0011] Preferably, the two ends of the spring are fixedly installed to the rotating roller and the limiting block respectively, and the limiting block is pressed between the rotating roller and the limiting block. The end of the limiting block away from the spring is set as an arc surface.
[0012] As a further description of the above scheme: the connection relationship and shape of the mounting port, spring, and limit block are described.
[0013] Preferably, the roller has at least two symmetrical sets of mounting ports, springs, and limiting blocks.
[0014] As a further description of the above solution: the roller has at least two sets of symmetrical mounting holes, springs, and limit blocks, which can further improve the stability of the filter and the roller on the roller.
[0015] Preferably, the outer edge of the roller is set as an arc edge.
[0016] As a further description of the above solution: the outer edge of the rotating roller is set as an arc edge, which reduces the obstruction of the filter and the roller being inserted on the rotating roller and improves the ease of insertion.
[0017] In summary, compared with the prior art, the beneficial effects of this utility model are: 1. In this utility model, by setting up a base, drive motor, slide rail, lead screw, movable block, vertical plate one, vertical plate two, rotating motor, turntable, rotating roller, electric push rod, pressure plate, and the cooperation between the ports, it is possible to arrange filters of different sizes in an orderly manner, effectively improving the applicability of the device.
[0018] 2. In this utility model, by setting up a rotating roller, mounting port, spring, and limiting block to work together, the stability of the filter and the wire roller on the rotating roller can be improved, thereby ensuring the stability of the filter wiring. Attached Figure Description
[0019] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a side view of the present invention. Figure 3 This is a structural diagram of the horizontal plate and its components of this utility model; Figure 4 This is a structural diagram of the electric push rod and pressure plate of this utility model; Figure 5 This is a side view cross-sectional structural diagram of the roller of this utility model.
[0020] Legend: 1. Base; 2. Drive motor; 3. Slide rail; 4. Lead screw; 5. Movable block; 6. Vertical plate one; 7. Vertical plate two; 8. Rotating motor; 9. Turntable; 10. Rotating roller; 11. Electric push rod; 12. Pressure plate; 13. Through port; 14. Mounting port; 15. Spring; 16. Limit block. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1-5 This utility model provides a technical solution: A winding device for filter processing capable of orderly winding includes a base 1, a drive motor 2 fixedly mounted on the side of the base 1, a slide rail 3 on the base 1, a lead screw 4 rotatably mounted within the slide rail 3, the output shaft end of the drive motor 2 being fixedly mounted to the rotating shaft end of the lead screw 4, a movable block 5 slidably mounted on the slide rail 3 and threadedly connected to the lead screw 4, a horizontal plate on the base 1, a vertical plate 6 and a second vertical plate 7 fixedly mounted on the horizontal plate, a rotary motor 8 fixedly mounted on the outer side of the first vertical plate 6, and a turntable 9 rotatably mounted on the inner side of the first vertical plate 6, the output shaft end of the rotary motor 8 being connected to the turntable. The 9-axis shaft is fixedly installed, and the turntable 9 is fixedly installed with a rotating roller 10 on its side. The outer wall of the second vertical plate 7 is fixedly installed with symmetrical electric push rods 11. The output shaft ends of the two electric push rods 11 are rotatably mounted with a pressure plate 12. The pressure plate 12 has a through-hole 13 in the middle, which is directly opposite the rotating roller 10 and the size of the through-hole 13 is adapted to the size of the rotating roller 10. The horizontal plate, the first vertical plate 6, the second vertical plate 7, the rotating motor 8, the turntable 9, the rotating roller 10, the electric push rods 11, and the pressure plate 12 are all provided with two symmetrical sets. One side of the horizontal plate is fixedly installed with the movable block 5, and the other side of the horizontal plate is fixedly installed with the base 1.
[0023] In use, the base 1 is used to support the entire device. When wiring the filter, the operator first inserts the wire roller with copper wire onto one side of the rotating roller 10, then inserts the filter onto the other side of the rotating roller 10, and then fixes the copper wire end onto the filter element. Then, the electric push rod 11 on the vertical plate 2 7 is started at the same time. The output shaft of the electric push rod 11 extends and pushes the pressure plate 12, which is set to rotate together at the ends of the two electric push rods 11, to move towards the side of the filter so that the pressure plate 12 fits against the side of the filter. If the filter element is long, the through 13 in the middle of the pressure plate 12 will not be inserted into the rotating roller 10. If the filter element is short, the through 13 will be inserted into the rotating roller 10. The rotating plate 9 and the pressure plate 12 press and fix the wire roller and the filter element. After pressing and fixing, it does not affect the rotation of the rotating roller 10. Then, the rotating motor 8 on the vertical plate 6 is started. The output shaft of the rotating motor 8 drives the turntable 9 to rotate, which in turn drives the rotating roller 10 and the filter element to rotate, so as to perform the winding operation. During the winding process, the rotating motor 8 on the vertical plate 6 is started. The output shaft of the rotating motor 8 rotates. Since the end of the output shaft of the rotating motor 8 is fixedly installed with the end of the rotating shaft of the turntable 9, it drives the turntable 9 to rotate, which in turn drives the rotating roller 10 fixedly installed on the side of the turntable 9 to rotate. At the same time, the drive motor 2 on the side of the base 1 is started. The output shaft of the drive motor 2 rotates, which drives the lead screw 4 fixedly installed with it to rotate in the slide rail 3. Since the movable block 5 is threadedly connected to the lead screw 4, the movable block 5 slides along the slide rail 3 when the lead screw 4 rotates. Since one side of the horizontal plate is fixedly installed with the movable block 5 and the other side of the movable block 5 is fixedly installed with the base 1, as the movable block 5 slides, the horizontal plate drives the vertical plate 6, the vertical plate 7 and related components fixedly installed on it to move, thereby enabling the orderly wiring of the filter components. This filter processing winding device can arrange the wires of filters of different sizes in an orderly manner, effectively improving the applicability of the device.
[0024] The rotating roller 10 is fixedly mounted on the turntable 9 by screws, and the vertical plate 7 is fixedly mounted on the horizontal plate by screws; When it is necessary to replace the rollers 10 and pressure plates 12 of different sizes, since the rollers 10 are fixedly mounted on the turntable 9 with screws and the vertical plate 7 is fixedly mounted on the horizontal plate with screws, the operator only needs to use a tool to unscrew the screws fixing the rollers 10 to remove the rollers 10 from the turntable 9, replace them with rollers of the appropriate size and tighten the screws. Similarly, by unscrewing the screws fixing the vertical plate 7, the vertical plate 7 and the pressure plate 12 mounted on it can be replaced and adjusted, thereby adapting to the winding requirements of different sizes of filters and improving the applicability of the device.
[0025] The roller 10 has an installation port 14 on its side. A spring 15 is installed in the installation port 14. A limit block 16 is slidably installed on the installation port 14. The two ends of the spring 15 are fixedly installed to the roller 10 and the limit block 16 respectively. The limit block 16 is pressed between the roller 10 and the limit block 16. The end of the limit block 16 away from the spring 15 is set as an arc surface. In use, the wire roller or filter with copper wire is inserted into the rotating roller 10. When the wire roller or filter presses against the limiting block 16, the limiting block 16 is subjected to pressure that overcomes the elastic force of the spring 15 and slides within the mounting port 14, allowing the wire roller or filter to be smoothly inserted into the rotating roller 10. After the wire roller or filter is fully inserted, the limiting block 16 is reset under the elastic force of the spring 15 and pressed between the rotating roller 10 and the wire roller or filter, thereby restricting the movement of the wire roller or filter, improving the stability of the filter and the wire roller on the rotating roller 10, ensuring that there will be no shaking or deviation during the filter wiring process, and thus ensuring the stability of the filter wiring.
[0026] The roller 10 is provided with at least two sets of mounting ports 14, springs 15, and limit blocks 16 in a symmetrical manner; At least two sets of symmetrical mounting ports 14, springs 15, and limiting blocks 16 are provided on the rotating roller 10. When fixing the filter or the wire roller, the multiple sets of limiting structures can limit and hold it from multiple directions, further improving the stability of the filter and the wire roller on the rotating roller 10, thereby ensuring the uniformity and quality of the wiring.
[0027] The outer edges of the rotating roller 10 are all set as arc edges; The outer edge of the rotating roller 10 is set as an arc edge. When the operator inserts the wire roller or filter with copper wire onto the rotating roller 10, the arc edge can guide the wire roller or filter to smoothly enter the rotating roller 10, avoiding obstruction caused by the edge of the rotating roller 10, reducing friction and collision during the insertion process, reducing the risk of damage to the surface of the wire roller or filter, making the insertion operation more convenient and efficient, and improving the working efficiency of installing filters and wire rollers onto the rotating roller 10.
[0028] Working principle: In use, the base 1 is used to support the entire device. When wiring the filter, the operator first inserts the wire roller with copper wire onto one side of the rotating roller 10, then inserts the filter onto the other side of the rotating roller 10, and then fixes the copper wire end onto the filter element. Then, the electric push rod 11 on the vertical plate 2 7 is started at the same time. The output shaft of the electric push rod 11 extends and pushes the pressure plate 12, which is set to rotate together at the ends of the two electric push rods 11, to move towards the side of the filter so that the pressure plate 12 fits against the side of the filter. If the filter element is long, the through 13 in the middle of the pressure plate 12 will not be inserted into the rotating roller 10. If the filter element is short, the through 13 will be inserted into the rotating roller 10. The rotating plate 9 and the pressure plate 12 press and fix the wire roller and the filter element. After pressing and fixing, it does not affect the rotation of the rotating roller 10. Then, the rotating motor 8 on the vertical plate 6 is started. The output shaft of the rotating motor 8 drives the turntable 9 to rotate, which in turn drives the rotating roller 10 and the filter element to rotate, so as to perform the winding operation. During the winding process, the rotating motor 8 on the vertical plate 6 is started. The output shaft of the rotating motor 8 rotates. Since the end of the output shaft of the rotating motor 8 is fixedly installed with the end of the rotating shaft of the turntable 9, it drives the turntable 9 to rotate, which in turn drives the rotating roller 10 fixedly installed on the side of the turntable 9 to rotate. At the same time, the drive motor 2 on the side of the base 1 is started. The output shaft of the drive motor 2 rotates, which drives the lead screw 4 fixedly installed with it to rotate in the slide rail 3. Since the movable block 5 is threadedly connected to the lead screw 4, the movable block 5 slides along the slide rail 3 when the lead screw 4 rotates. Since one side of the horizontal plate is fixedly installed with the movable block 5 and the other side of the movable block 5 is fixedly installed with the base 1, as the movable block 5 slides, the horizontal plate drives the vertical plate 6, the vertical plate 7 and related components fixedly installed on it to move, thereby enabling the orderly wiring of the filter components. The winding device for filter processing can arrange the wires of filters of different sizes in an orderly manner, effectively improving the applicability of the device; in, When it is necessary to replace the rollers 10 and pressure plates 12 of different sizes, since the rollers 10 are fixedly mounted on the turntable 9 with screws and the vertical plate 7 is fixedly mounted on the horizontal plate with screws, the operator only needs to use a tool to unscrew the screws fixing the rollers 10 to remove the rollers 10 from the turntable 9, replace them with rollers 10 of the appropriate size and tighten the screws. Similarly, by unscrewing the screws fixing the vertical plate 7, the vertical plate 7 and the pressure plate 12 mounted on it can be replaced and adjusted, thereby adapting to the winding requirements of different sizes of filters and improving the applicability of the device. In use, the wire roller or filter with copper wire is inserted into the rotating roller 10. When the wire roller or filter presses against the limiting block 16, the limiting block 16 is pressured to overcome the elastic force of the spring 15 and slides in the mounting port 14, so that the wire roller or filter can be smoothly inserted into the rotating roller 10. When the wire roller or filter is fully inserted, the limiting block 16 is reset under the elastic force of the spring 15 and pressed between the rotating roller 10 and the wire roller or filter, thereby restricting the movement of the wire roller or filter, improving the stability of the filter and the wire roller on the rotating roller 10, ensuring that there will be no shaking or deviation during the filter wiring process, and thus ensuring the stability of the filter wiring. At least two sets of symmetrical mounting ports 14, springs 15 and limiting blocks 16 are provided on the rotating roller 10. When fixing the filter or the wire roller, the multiple sets of limiting structures can limit and press it from multiple directions, further improving the stability of the filter and the wire roller on the rotating roller 10, thereby ensuring the uniformity and quality of the wiring. The outer edge of the rotating roller 10 is set as an arc edge. When the operator inserts the wire roller or filter with copper wire onto the rotating roller 10, the arc edge can guide the wire roller or filter to smoothly enter the rotating roller 10, avoiding obstruction caused by the edge of the rotating roller 10, reducing friction and collision during the insertion process, reducing the risk of damage to the surface of the wire roller or filter, making the insertion operation more convenient and efficient, and improving the working efficiency of installing filters and wire rollers onto the rotating roller 10.
[0029] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A winding device for filter processing capable of orderly wire arrangement, comprising a base (1), characterized in that, A drive motor (2) is fixedly installed on the side of the base (1). A slide rail (3) is provided on the base (1). A lead screw (4) is rotatably installed in the slide rail (3). The output shaft end of the drive motor (2) is fixedly installed with the rotating shaft end of the lead screw (4). A movable block (5) is slidably installed on the slide rail (3). The movable block (5) is threadedly connected to the lead screw (4). A horizontal plate is provided on the base (1). A vertical plate one (6) and a vertical plate two (7) are fixedly installed on the horizontal plate. A rotating motor (8) is fixedly installed on the outside of the vertical plate one (6). A turntable (9) is rotatably installed on the inside of the vertical plate one (6). The output shaft end of the rotating motor (8) is fixedly installed with the rotating shaft end of the turntable (9). (9) A rotating roller (10) is fixedly installed on the side. A symmetrical electric push rod (11) is fixedly installed on the outer wall of the second vertical plate (7). The output shaft ends of the two electric push rods (11) are jointly rotated and set with a pressure plate (12). A through-hole (13) is opened in the middle of the pressure plate (12). The through-hole (13) is directly opposite the rotating roller (10), and the size of the through-hole (13) is adapted to the size of the rotating roller (10). The horizontal plate, the first vertical plate (6), the second vertical plate (7), the rotating motor (8), the turntable (9), the rotating roller (10), the electric push rod (11), and the pressure plate (12) are all provided with two symmetrical sets. One side of the horizontal plate is fixedly installed with the movable block (5), and the other side of the horizontal plate is fixedly installed with the base (1).
2. The winding device for filter processing capable of orderly wire arrangement according to claim 1, characterized in that, The rotating roller (10) is fixedly mounted on the turntable (9) by screws, and the vertical plate (7) is fixedly mounted on the horizontal plate by screws.
3. The winding device for filter processing capable of orderly wire arrangement according to claim 1, characterized in that, The roller (10) has an installation port (14) on its side, a spring (15) is provided in the installation port (14), and a limit block (16) is slidably provided on the installation port (14).
4. The winding device for filter processing capable of orderly wire arrangement according to claim 3, characterized in that, The spring (15) is fixedly installed at both ends with the rotating roller (10) and the limiting block (16), and the limiting block (16) is pressed between the rotating roller (10) and the limiting block (16). The end of the limiting block (16) away from the spring (15) is set as an arc surface.
5. A winding device for filter processing capable of orderly wire arrangement according to claim 4, characterized in that, The roller (10) is provided with at least two sets of mounting ports (14), springs (15), and limiting blocks (16).
6. The winding device for filter processing capable of orderly wire arrangement according to claim 5, characterized in that, The outer edge of the roller (10) is set as an arc edge.