A multi-axis synchronous winding device for coil processing

Abstract

The utility model discloses a kind of multi-axis synchronous winding equipment for coil processing, it is related to coil winding technical field, including base, fixedly installed with equipment shell on base, equipment shell front surface is fixedly installed with locating seat, locating seat side is equipped with reel, winding mechanism is installed on equipment shell, winding mechanism includes mechanism shell fixedly installed in the back of equipment shell and movable shaft rotationally installed in equipment shell, reel is fixedly installed at movable shaft end, driving shaft is rotationally installed in mechanism shell, bevel gear is fixedly installed on driving shaft, bevel gear is fixedly installed at one end of movable shaft, and bevel gear and bevel gear are engaged together, guide mechanism is installed on equipment shell, servo motor is fixedly installed at one end of mechanism shell, the multi-axis synchronous winding equipment for coil processing, by the cooperation of winding mechanism and guide mechanism, cable can be evenly wound reel, the rapid winding of coil is realized.

Description

Technical Field

[0001] This utility model relates to the field of coil winding technology, specifically a multi-axis synchronous winding device for coil processing. Background Technology

[0002] A coil is an electronic component made of insulated wire (such as enameled wire) wound according to specific rules, usually wound on a frame made of materials such as ferrite, iron core, or air. Its core principle is based on the electromagnetic induction effect. When current flows through a wire, a magnetic field is generated. Conversely, a changing magnetic field can induce an electromotive force in a coil.

[0003] In the prior art, the patent announcement number CN222600744U discloses a double coil winding machine, which includes a T-shaped bracket. The bottom ends of the T-shaped bracket are provided with limit mechanisms through a first adjustment mechanism. The limit mechanism includes an adjustment plate. The top end of the T-shaped bracket has an internal mounting groove, and a second dual-axis motor is fixedly installed inside the mounting groove.

[0004] A winding drum is driven by a motor to rotate, thus winding cables into the desired coil shape according to a predetermined path and method. However, this process produces only one coil at a time, making it relatively slow and inefficient, and unsuitable for large-scale production. Therefore, a multi-axis synchronous winding device for coil processing is proposed. Summary of the Invention

[0005] The purpose of this invention is to provide a multi-axis synchronous winding device for coil processing to solve the problems in the prior art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a multi-axis synchronous winding device for coil processing, comprising a base, on which a device housing is fixedly mounted, a positioning seat is fixedly mounted on the front surface of the device housing, a winding drum is provided on one side of the positioning seat, a winding mechanism is mounted on the device housing, the winding mechanism includes a mechanism housing fixedly mounted on the back of the device housing and a movable shaft rotatably mounted inside the device housing, a winding drum is fixedly mounted at the end of the movable shaft, a drive shaft is rotatably mounted inside the mechanism housing, a bevel gear is fixedly mounted on the drive shaft, a bevel gear disc is fixedly mounted at one end of the movable shaft, and the bevel gear disc meshes with the bevel gear, and a guide mechanism is mounted on the device housing.

[0007] Preferably, a servo motor is fixedly mounted on one end of the outer shell of the mechanism, and a first transmission gear is fixedly mounted on the movable shaft.

[0008] Preferably, bearings are installed on both the equipment housing and the mechanism housing, the drive shaft is rotatably mounted inside the mechanism housing via the bearings, and the movable shaft is rotatably mounted inside the equipment housing via the bearings.

[0009] Preferably, the movable shaft of the reel is rotatably mounted at the front of the equipment housing, and the output end of the servo motor is provided with a coupling, and the drive shaft is fixedly mounted to the output end of the servo motor through the coupling.

[0010] Preferably, the guiding mechanism includes a linkage shaft rotatably mounted inside the equipment housing and a retainer fixedly mounted inside the equipment housing. A guide frame is slidably mounted on the retainer, and a guide hole is provided on the guide frame. A reciprocating screw is fixedly mounted on the linkage shaft, and a reciprocating nut is connected to the reciprocating screw. A positioning plate is fixedly mounted on the reciprocating nut, and the positioning plate is fixedly mounted on the guide frame by bolts.

[0011] Preferably, a second transmission gear is fixedly installed on the linkage shaft, and the second transmission gear meshes with the first transmission gear.

[0012] Preferably, the front surface of the device housing has an inlet / outlet hole, through which the retainer extends out of the device housing.

[0013] Preferably, the retainer has a sliding groove, and the guide frame is slidably mounted on the retainer through the sliding groove.

[0014] Compared with the prior art, the beneficial effects of this utility model are: 1. In this application, after the servo motor is started, the motor drives the drive shaft to rotate. The rotation of the drive shaft in turn drives the bevel gear to rotate. The rotation of the bevel gear causes the bevel gear disk to rotate. After the bevel gear disk rotates, it drives the movable shaft to rotate. The rotation of the movable shaft drives the reel to rotate. The rotation of the reel drives the drum to rotate, and finally realizes the winding of the cable on the drum.

[0015] 2. In this application, when the movable shaft rotates, it drives the first transmission gear to rotate. After the first transmission gear rotates, it drives the second transmission gear to rotate. When the second transmission gear rotates, it drives the reciprocating screw to rotate. After the reciprocating screw rotates, it causes the reciprocating nut to move back and forth. After the reciprocating nut moves back and forth, it drives the guide frame to move back and forth, thereby guiding the cable to wind evenly on the drum. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a partial structural schematic diagram of the present invention; Figure 3 This is a schematic diagram of the cash-out mechanism of this utility model; Figure 4 This is a schematic diagram of the guiding mechanism of this utility model.

[0017] The markings in the diagram are: 1. Base; 2. Equipment housing; 3. Positioning seat; 4. Drum; 5. Winding mechanism; 501. Servo motor; 502. Drive shaft; 503. Bevel gear; 504. Bevel gear disc; 505. First transmission gear; 506. Movable shaft; 507. Reel; 508. Mechanism housing; 6. Guide mechanism; 601. Linkage shaft; 602. Second transmission gear; 603. Cage; 604. Reciprocating screw; 605. Positioning plate; 606. Reciprocating nut; 607. Guide frame; 608. Guide hole. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] like Figure 1 and Figure 2 As shown, this utility model provides a technical solution for a multi-axis synchronous winding device for coil processing, including a base 1, a device housing 2 fixedly mounted on the base 1, a positioning seat 3 fixedly mounted on the front surface of the device housing 2, a drum 4 provided on one side of the positioning seat 3, a winding mechanism 5 mounted on the device housing 2, and a guiding mechanism 6 mounted on the device housing 2. Through the cooperative use of the winding mechanism 5 and the guiding mechanism 6, the cable can be evenly wound onto the drum 4, realizing rapid coil winding.

[0020] Example 1: As Figure 2 and Figure 3 As shown, the winding mechanism 5 includes a mechanism housing 508 fixedly installed on the back of the equipment housing 2 and a movable shaft 506 rotatably installed inside the equipment housing 2. A reel 507 is fixedly installed at the end of the movable shaft 506. A drive shaft 502 is rotatably installed inside the mechanism housing 508. A bevel gear 503 is fixedly installed on the drive shaft 502. A bevel gear disk 504 is fixedly installed at one end of the movable shaft 506, and the bevel gear disk 504 meshes with the bevel gear 503. A servo motor 501 is fixedly installed at one end of the mechanism housing 508. A first transmission gear 505 is fixedly installed on the movable shaft 506. Bearings are installed on both the equipment housing 2 and the mechanism housing 508. The drive shaft 502 is rotatably installed inside the mechanism housing 508 through the bearings, and the movable shaft 506 is rotatably installed inside the equipment housing 2 through the bearings.

[0021] Specifically, after the servo motor 501 is started, it begins to run, driving the drive shaft 502 connected to it to rotate. During rotation, the drive shaft 502 transmits power to the bevel gear 503, causing it to rotate as well. The rotation of the bevel gear 503 further drives the cooperating bevel gear disk 504 to rotate synchronously. The rotation of the bevel gear disk 504 transmits power to the movable shaft 506, causing it to rotate as well. The rotation of the movable shaft 506 further drives the connected reel 507 to rotate. The rotation of the reel 507 transmits power to the drum 4, causing it to rotate as well. Finally, the rotation of the drum 4 winds the cable orderly around its surface, completing the cable winding process.

[0022] Example 2: Figure 2 and Figure 4 As shown, the guide mechanism 6 includes a linkage shaft 601 rotatably mounted inside the equipment housing 2 and a retainer 603 fixedly mounted inside the equipment housing 2. A guide frame 607 is slidably mounted on the retainer 603. A guide hole 608 is provided on the guide frame 607. A reciprocating screw 604 is fixedly mounted on the linkage shaft 601. A reciprocating nut 606 is connected to the reciprocating screw 604. A positioning plate 605 is fixedly mounted on the reciprocating nut 606, and the positioning plate 605 is fixedly mounted on the guide frame 607 by bolts. A second transmission gear 602 is fixedly mounted on the linkage shaft 601, and the second transmission gear 602 meshes with the first transmission gear 505.

[0023] Specifically, when the movable shaft 506 begins to rotate, it drives the first transmission gear 505 to rotate synchronously. During its rotation, the first transmission gear 505, through the principle of gear meshing, further drives the second transmission gear 602 to rotate as well. The rotation of the second transmission gear 602 does not stop there; it continues to transmit power, causing the reciprocating screw 604 connected to it to rotate as well. The rotational motion of the reciprocating screw 604, through threaded engagement, is converted into the back-and-forth linear motion of the reciprocating nut 606. During this back-and-forth motion, the reciprocating nut 606 drives the guide frame 607 to also perform a corresponding back-and-forth motion. Ultimately, this back-and-forth motion of the guide frame 607 ensures that the cable is wound evenly and tightly onto the drum 4.

[0024] Working principle: In use, first, the drum 4 is fixedly installed at the end of the reel 507, and the cable is passed through the guide hole 608. After passing through the guide hole 608, the cable is fixed on the drum 4. After the servo motor 501 is started, it will drive the drive shaft 502 to rotate. After the drive shaft 502 rotates, it will drive the bevel gear 503 to rotate. After the bevel gear 503 rotates, it will drive the bevel gear disc 504 to rotate. After the bevel gear disc 504 rotates, it will drive the movable shaft 506 to rotate. After the movable shaft 506 rotates, it will drive the reel 507 to rotate. After the reel 507 rotates, it will drive the drum 4 to rotate, thereby winding the cable onto the drum 4. Furthermore, when the movable shaft 506 rotates, it will drive the first transmission gear 505 to rotate. After the first transmission gear 505 rotates, it will drive the second transmission gear 602 to rotate. When the second transmission gear 602 rotates, it will drive the reciprocating screw 604 to rotate. After the reciprocating screw 604 rotates, it will drive the reciprocating nut 606 to reciprocate back and forth. After the reciprocating nut 606 reciprocates back and forth, it will drive the guide frame 607 to reciprocate back and forth, thereby guiding the cable to be evenly wound on the drum 4.

[0025] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A multi-axis synchronous winding device for coil processing, comprising a base (1), on which a device housing (2) is fixedly mounted, and a positioning seat (3) is fixedly mounted on the front surface of the device housing (2), and a drum (4) is provided on one side of the positioning seat (3), characterized in that: A winding mechanism (5) is installed on the device housing (2). The winding mechanism (5) includes a mechanism housing (508) fixedly installed on the back of the device housing (2) and a movable shaft (506) rotatably installed inside the device housing (2). A reel (507) is fixedly installed at the end of the movable shaft (506). A drive shaft (502) is rotatably installed inside the mechanism housing (508). A bevel gear (503) is fixedly installed on the drive shaft (502). A bevel gear disc (504) is fixedly installed at one end of the movable shaft (506), and the bevel gear disc (504) meshes with the bevel gear (503). A guide mechanism (6) is installed on the device housing (2).

2. The multi-axis synchronous winding device for coil processing according to claim 1, characterized in that: A servo motor (501) is fixedly installed at one end of the outer casing (508) of the mechanism, and a first transmission gear (505) is fixedly installed on the movable shaft (506).

3. A multi-axis synchronous winding device for coil processing according to claim 2, characterized in that: Bearings are installed on both the equipment housing (2) and the mechanism housing (508). The drive shaft (502) is rotatably installed in the mechanism housing (508) through the bearings, and the movable shaft (506) is rotatably installed in the equipment housing (2) through the bearings.

4. A multi-axis synchronous winding device for coil processing according to claim 3, characterized in that: The movable shaft (506) of the reel (507) is rotatably mounted at the front of the equipment housing (2). The output end of the servo motor (501) is provided with a coupling. The drive shaft (502) is fixedly mounted to the output end of the servo motor (501) through the coupling.

5. A multi-axis synchronous winding device for coil processing according to claim 4, characterized in that: The guiding mechanism (6) includes a linkage shaft (601) rotatably mounted inside the equipment housing (2) and a retainer (603) fixedly mounted inside the equipment housing (2). A guide frame (607) is slidably mounted on the retainer (603). A guide hole (608) is provided on the guide frame (607). A reciprocating screw (604) is fixedly mounted on the linkage shaft (601). A reciprocating nut (606) is connected to the reciprocating screw (604). A positioning plate (605) is fixedly mounted on the reciprocating nut (606), and the positioning plate (605) is fixedly mounted on the guide frame (607) by bolts.

6. A multi-axis synchronous winding device for coil processing according to claim 5, characterized in that: A second transmission gear (602) is fixedly installed on the linkage shaft (601), and the second transmission gear (602) meshes with the first transmission gear (505).

7. A multi-axis synchronous winding device for coil processing according to claim 6, characterized in that: The front surface of the device housing (2) is provided with an inlet / outlet hole, and the retainer (603) extends out of the device housing (2) through the inlet / outlet hole.

8. A multi-axis synchronous winding device for coil processing according to claim 7, characterized in that: The retainer (603) has a sliding groove, and the guide frame (607) is slidably mounted on the retainer (603) through the sliding groove.

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