Energy conditioner

CN224907889UActive Publication Date: 2026-10-27ZHONGSHAN HUIDE THERMOSTAT CO LTD
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Patent Information

Application Number
CN202522490829.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-24
Publication Date
2026-10-27
Estimated Expiration
2035-11-24

AI Technical Summary

Technical Problem

[0003]从技术设计来看,现有温控器结构普遍采用单回路控制模式,其存在明显的功能局限:首先,对温度通断时间比例的设置精度不足,难以实现稳定精准的温度调控;其次,适配性较差,难以满足一台电器需多个温控点同步控制的实际使用需求

Benefits of technology

[0018]本实用新型提出的一种能量调节器,不仅实现了两组独立控温结构同时使用的目的,而且让回路通断时间比例更准确,还大大节约成本。

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Abstract

The utility model discloses an energy regulator, including casing assembly, adjustable temperature control assembly, rotation axis, rotation subassembly and switch subassembly, casing assembly is by middle lid and shell constitutes, is provided with the cavity in the shell inside, is provided with shell base on the shell, rotation subassembly with adjustable temperature control assembly in the cavity, rotation axis passes through the middle lid and is connected with shell base, rotation subassembly is in rotation axis circumference and is connected with it, switch subassembly and adjustable temperature control assembly are connected respectively on rotation subassembly outside. The energy regulator proposed in the utility model not only realizes the purpose that two groups of independent temperature control structures use simultaneously, but also makes the loop on-off time proportion more accurate, and also greatly saves the cost.
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Description

Technical Field

[0001] This utility model relates to the field of temperature controller technology, and in particular to an energy regulator. Background Technology

[0002] Currently, most thermostats on the market rely on imports, which directly increases the overall cost of the products and puts significant cost pressure on related companies.

[0003] From a technical design perspective, existing thermostats generally adopt a single-loop control mode, which has obvious functional limitations: First, the setting accuracy of the temperature on / off time ratio is insufficient, making it difficult to achieve stable and accurate temperature control; second, the adaptability is poor, making it difficult to meet the actual usage needs of an appliance requiring simultaneous control of multiple temperature control points.

[0004] These issues not only affect the reliability of temperature control but also limit its expansion in various application scenarios. This addresses the core pain points of existing products, such as high cost, insufficient control precision, and limited adaptability.

[0005] Therefore, it is necessary to improve existing technologies. Utility Model Content

[0006] The present invention aims to at least partially solve one of the problems existing in the prior art. To this end, one objective of the present invention is to propose an energy regulator that not only achieves the simultaneous use of two independent temperature control structures, but also greatly saves costs.

[0007] The above objective is achieved through the following technical solution:

[0008] An energy regulator includes a housing assembly, an adjustable temperature assembly, a rotating shaft, a rotating component, and a switching assembly. The housing assembly consists of a middle cover and a outer shell. A cavity is provided inside the outer shell, and an outer shell base is provided on the outer shell. The rotating component and the adjustable temperature assembly are located within the cavity. The rotating shaft passes through the middle cover and is connected to the outer shell base. The rotating component is located on the outer periphery of the rotating shaft and connected to it. The switching assembly and the adjustable temperature assembly are respectively connected to the outside of the rotating component.

[0009] In some embodiments, the rotating assembly includes a connecting post, a rotating baffle, a first rotating component, a temperature regulating wheel, and a second rotating component. The connecting post passes through the rotating baffle, the first rotating component, the temperature regulating wheel, and the second rotating component sequentially from top to bottom. The rotating baffle has a baffle connecting hole in the middle, and the connecting post has a connecting post connecting hole in the middle that matches the baffle connecting hole. A compression spring is placed in the connecting post connecting hole, and the upper side of the compression spring is connected to the rotating shaft.

[0010] In some embodiments, a heating element assembly is provided on the side of the adjustable temperature component away from the rotating component, an adjusting screw is provided between the heating element assembly and the side wall of the housing, and an insulating push rod is provided on the adjusting screw, the insulating push rod being able to contact the heating element assembly.

[0011] In some embodiments, the upper end of the switch assembly is inside the cavity, and the lower end passes through the bottom of the housing and is connected to an external circuit. The switch assembly includes a first terminal block, a second terminal block, a third terminal block, and a fourth terminal block. A spring is provided between the second terminal block and the fourth terminal block and they are connected together through the spring. A connecting torsion spring is provided on the same side of the first terminal block and the third terminal block and they are connected together through the connecting torsion spring.

[0012] In some embodiments, silver contacts are provided on both sides of the fourth terminal piece, and one of the silver contacts is fixed to the end of the spring piece near the fourth terminal piece.

[0013] In some embodiments, the temperature regulating wheel is rotatably connected to the heating element assembly, the spring sheet has a protrusion recessed in the middle towards the connection direction of the second rotating member, the second rotating member has a recessed portion adapted to the protrusion, and the second rotating member is rotatably connected to the spring sheet.

[0014] In some embodiments, the housing assembly further includes a mounting bracket through which the rotation axis passes, the mounting bracket being on the middle cover and connecting the middle cover and the outer shell together by a snap-fit ​​structure.

[0015] In some embodiments, the heating element assembly is made of PCT material.

[0016] In some embodiments, the snap-fit ​​structure includes a snap-fit ​​part and a fastening part. Guide grooves are provided on both sides of the housing, and the snap-fit ​​part is provided on the upper side of the guide groove. The fastening part is bent downward on both sides of the mounting bracket, and the snap-fit ​​part is fastened into the fastening part.

[0017] Compared with the prior art, the present invention has at least the following beneficial effects:

[0018] The energy regulator proposed in this utility model not only achieves the simultaneous use of two sets of independent temperature control structures, but also makes the circuit on / off time ratio more accurate, and greatly saves costs. Attached Figure Description

[0019] Figure 1 This is a three-dimensional schematic diagram of the energy regulator in the embodiment;

[0020] Figure 2This is a front view of the energy regulator in the embodiment;

[0021] Figure 3 This is a left view of the energy regulator in the embodiment;

[0022] Figure 4 This is a right view of the energy regulator in the embodiment;

[0023] Figure 5 This is a top view of the energy regulator in the embodiment;

[0024] Figure 6 This is a structural breakdown of the energy regulator in the embodiment. Figure 1 ;

[0025] Figure 7 This is a structural breakdown of the energy regulator in the embodiment. Figure 2 ;

[0026] Figure 8 This is a structural breakdown of the energy regulator in the embodiment. Figure 3 ;

[0027] Figure 9 This is a diagram showing the distribution of the spring and connecting torsion spring within the cavity in the embodiment.

[0028] In the diagram: 1. Housing assembly; 11. Middle cover; 12. Outer shell; 121. Outer shell base; 122. Guide groove; 123. Snap-fit ​​part; 13. Cavity; 14. Mounting bracket; 141. Fastening part; 2. Adjustable temperature assembly; 21. Heating element assembly; 3. Rotating shaft; 4. Rotating assembly; 41. Connecting post; 411. Connecting post connecting hole; 42. Rotating baffle; 421. Baffle connecting hole; 43. First rotating component; 44. Temperature regulating wheel; 45. Second rotating component; 451. Recess; 46. Compression spring; 5. Switch assembly; 51. First connecting piece; 52. Second connecting piece; 53. Third connecting piece; 54. Fourth connecting piece; 55. Spring; 551. Protrusion; 56. Connecting torsion spring; 6. Snap-fit ​​structure; 7. Adjusting screw; 71. Insulating push rod. Detailed Implementation

[0029] The following embodiments illustrate the present invention, but the present invention is not limited to these embodiments. Modifications to the specific implementation of the present invention or equivalent substitutions for some technical features, without departing from the spirit of the present invention, should all be covered within the scope of the technical solution claimed by the present invention.

[0030] like Figures 1 to 9As shown, this embodiment provides an energy regulator, including a housing assembly 1, an adjustable temperature assembly 2, a rotating shaft 3, a rotating assembly 4, and a switching assembly 5. The housing assembly 1 consists of a middle cover 11 and an outer shell 12. A cavity 13 is provided inside the outer shell 12, and an outer shell base 121 is provided on the outer shell 12. The rotating assembly 4 and the adjustable temperature assembly 2 are located within the cavity 13. The rotating shaft 3 passes through the middle cover 11 and is connected to the outer shell base 121. The rotating assembly 4 is located on the outer periphery of the rotating shaft 3 and connected to it. The switching assembly 5 and the adjustable temperature assembly 2 are respectively connected to the outside of the rotating assembly 4.

[0031] The energy regulator proposed in this utility model not only achieves the simultaneous use of two sets of independent temperature control structures, but also makes the circuit on / off time ratio more accurate, and greatly saves costs.

[0032] Specifically, the rotating assembly 4 includes a connecting post 41, a rotating baffle 42, a first rotating component 43, a temperature regulating wheel 44, and a second rotating component 45. The connecting post 41 passes through the rotating baffle 42, the first rotating component 43, the temperature regulating wheel 44, and the second rotating component 45 sequentially from top to bottom. The rotating baffle 42 has a baffle connecting hole 421 in the middle, and the connecting post 41 has a connecting post connecting hole 411 that matches the baffle connecting hole 421. A compression spring 46 is placed inside the connecting post connecting hole 411, and the upper side of the compression spring 46 is connected to the rotating shaft 3. This arrangement allows the connecting post 41 to connect the rotating baffle 42, the first rotating component 43, the temperature regulating wheel 44, and the second rotating component 45 together.

[0033] Furthermore, a heating element assembly 21 is provided on the side of the adjustable temperature component 2 away from the rotating component 4. An adjusting screw 7 is provided between the heating element assembly 21 and the side wall of the outer casing 12. An insulating push rod 71 is provided on the adjusting screw 7, and the insulating push rod 71 can make contact with the heating element assembly 21. When the insulating push rod 71 makes contact with the heating element assembly 21, the heating element assembly 21 cannot achieve heat transfer.

[0034] Furthermore, the upper end of the switch assembly 5 is located within the cavity 13, and the lower end passes through the bottom of the outer casing 12 to connect to external wiring. The switch assembly 5 includes a first connecting piece 51, a second connecting piece 52, a third connecting piece 53, and a fourth connecting piece 54. A spring 55 is provided between the second connecting piece 52 and the fourth connecting piece 54, and they are connected together through the spring 55. A connecting torsion spring 56 is provided on the same side of the first connecting piece 51 and the third connecting piece 53, and they are connected together through the connecting torsion spring 56. The arrangement of the spring 55 and the connecting torsion spring 56 controls the connection of the first connecting piece 51, the second connecting piece 52, the third connecting piece 53, and the fourth connecting piece 54, respectively, achieving a dual-circuit independent configuration.

[0035] Specifically, silver contacts 57 are provided on both sides of the fourth terminal block 54, one of which is fixed to the end of the spring 55 near the fourth terminal block 54. This contact 57 makes contact with or separates from the fourth terminal block 54 under the control of the spring 55.

[0036] Preferably, the temperature regulating wheel 44 is rotatably connected to the heating element assembly 21. The spring piece 55 has a protrusion 551 recessed in the direction of connection to the second rotating member 45 at its center. The second rotating member 45 has a recessed portion 451 adapted to the protrusion 551, and the second rotating member 45 is rotatably connected to the spring piece 55. By utilizing the protrusion 551 and the recessed portion 451, one circuit is controlled. When the user selects the low setting (OFF position), the contacts are completely disconnected, making the appliance safer to use. The other circuit is temperature-controlled. This makes the on / off time ratio of the circuit more accurate. This multi-row circuit design is suitable for use with parallel wiring for multiple temperature control knobs or switches in one appliance.

[0037] Furthermore, the housing assembly 1 also includes a mounting bracket 14, through which the rotating shaft 3 passes. The mounting bracket 14 is mounted on the middle cover 11 and connects the middle cover 11 and the outer shell 12 together via a snap-fit ​​structure 6. The housing assembly 1 provides a closed-off appearance for the thermostat, which is more conducive to express delivery and installation.

[0038] Furthermore, the heating element assembly 21 is made of PCT material. PCT material is resistant to high temperatures and chemical corrosion, and is easy to injection mold. The use of PCT material in the heating element assembly 21 makes the heating more stable and suitable for simultaneous use with different voltages.

[0039] Furthermore, the snap-fit ​​structure 6 includes a snap-fit ​​portion 123 and a fastening portion 141. Guide grooves 122 are provided on both sides of the outer shell 12, and the snap-fit ​​portion 123 is located on the upper side of the guide grooves 122. The fastening portions 141 are bent downwards on both sides of the mounting bracket 14, and the snap-fit ​​portion 123 fastens into the fastening portion 141. The snap-fit ​​structure 6 ensures a stable connection between the outer shell 12, the mounting bracket 14, and the middle cover 11, thus facilitating express delivery and installation.

[0040] The above descriptions are merely some embodiments of this utility model. For those skilled in the art, various modifications and improvements can be made without departing from the inventive concept of this utility model, and these all fall within the protection scope of this utility model.

Claims

1. An energy regulator, characterized in that: The device includes a housing assembly (1), an adjustable temperature assembly (2), a rotating shaft (3), a rotating assembly (4), and a switch assembly (5). The housing assembly (1) consists of a middle cover (11) and an outer shell (12). A cavity (13) is provided inside the outer shell (12), and an outer shell base (121) is provided on the outer shell (12). The rotating assembly (4) and the adjustable temperature assembly (2) are located in the cavity (13). The rotating shaft (3) passes through the middle cover (11) and is connected to the outer shell base (121). The rotating assembly (4) is located on the outer periphery of the rotating shaft (3) and connected to it. The switch assembly (5) and the adjustable temperature assembly (2) are respectively connected to the outside of the rotating assembly (4).

2. The energy regulator according to claim 1, characterized in that: The rotating assembly (4) includes a connecting post (41), a rotating baffle (42), a first rotating component (43), a temperature regulating wheel (44), and a second rotating component (45). The connecting post (41) passes through the rotating baffle (42), the first rotating component (43), the temperature regulating wheel (44), and the second rotating component (45) from top to bottom. The rotating baffle (42) has a baffle connecting hole (421) in the middle. The connecting post (41) has a connecting post connecting hole (411) that matches the baffle connecting hole (421). A compression spring (46) is placed in the connecting post connecting hole (411). The upper side of the compression spring (46) is connected to the rotating shaft (3).

3. An energy regulator according to claim 2, characterized in that: A heating element assembly (21) is provided on the side of the adjustable temperature component (2) away from the rotating component (4). An adjusting screw (7) is provided between the heating element assembly (21) and the side wall of the outer shell (12). An insulating push rod (71) is provided on the adjusting screw (7). The insulating push rod (71) can make contact with the heating element assembly (21).

4. An energy regulator according to claim 3, characterized in that: The upper end of the switch assembly (5) is inside the cavity (13), and the lower end passes through the bottom of the outer shell (12) and is connected to the external circuit. The switch assembly (5) includes a first terminal block (51), a second terminal block (52), a third terminal block (53) and a fourth terminal block (54). A spring (55) is provided between the second terminal block (52) and the fourth terminal block (54) and they are connected together through the spring (55). A connecting torsion spring (56) is provided on the same side of the first terminal block (51) and the third terminal block (53) and they are connected together through the connecting torsion spring (56).

5. An energy regulator according to claim 4, characterized in that: Silver contacts (57) are provided on both sides of the fourth terminal block (54), and one of the silver contacts (57) is fixed to the end of the spring piece (55) near the fourth terminal block (54).

6. An energy regulator according to claim 5, characterized in that: The temperature regulating wheel (44) is rotatably connected to the heating element assembly (21). The spring sheet (55) has a protrusion (551) recessed in the direction of the second rotating member (45) in the middle. The second rotating member (45) has a recess (451) adapted to the protrusion (551). The second rotating member (45) is rotatably connected to the spring sheet (55).

7. An energy regulator according to claim 4, 5 or 6, characterized in that: The housing assembly (1) further includes a mounting bracket (14), through which the rotating shaft (3) passes. The mounting bracket (14) is on the middle cover (11) and connects the middle cover (11) and the outer shell (12) together by a snap-fit ​​structure (6).

8. An energy regulator according to claim 7, characterized in that: The heating element assembly (21) is made of PCT material.

9. An energy regulator according to claim 8, characterized in that: The buckle structure (6) includes a snap-fit ​​part (123) and a fastening part (141). The outer shell (12) is provided with guide grooves (122) on both sides. The snap-fit ​​part (123) is provided on the upper side of the guide grooves (122). The fastening part (141) is bent downward on both sides of the mounting bracket (14). The snap-fit ​​part (123) is fastened into the fastening part (141).