Stack production line
Patent Information
- Application Number
- CN202522531731.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-28
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-28
AI Technical Summary
一种电堆生产线,包括沿第一方向依次设置的预装模块、翻转模块、第一涂胶模块和组装模块;所述预装模块用于装配液流框和隔板构成电极主体,所述翻转模块用于翻转电极主体,所述第一涂胶模块用于在液流框的另一侧面点胶,所述组装模块处用于组装电极主体、碳毡、隔膜、双极板和密封垫以形成电堆;所述预装模块包括第一机架,所述第一机架上沿第二方向依次设置有备料区和装配区,所述备料区内沿第二方向依次设置有用于放置液流框的第一存储区、用于放置隔板的第二存储区和第一整形模块,所述装配区设置有第二整形模块,所述装配区沿第一方向依次设置有上料工位和组装工位,所述第二整形模块能够在上料工位和组装工位之间往复运动;所述第一机架上配置有第一转运机构、第二转运机构和第三转运机构,所述第一转运机构用于将液流框自第一存储区转运至上料工位,所述第二转运机构用于将隔板自第二存储区转运至第一整形模块,所述第三转运机构用于将隔板自所述第一整形模块转运至组装工位;所述第一方向和第二方向垂直,所述第一方向和第二方向均与地面平行。在使用时,液流框和隔板在装配形成电极主体前能够分别进行整形定位,具体地,隔板通过第一整形模块二次定位,液流框通过第二整形模块二次定位,随后二者在组装工位处进行组装,有利于提高装配精度,保证了电极主体的装配质量;同时,预装模块各结构布局合理,隔板的二次定位和装配路径长度与液流框的二次定位和装配路径长度基本一致,隔板二次定位移动路径和隔板装配移动路径垂直,并且隔板的二次定位移动路径与液流框的二次定位移动路径垂直,隔板的装配移动路径与液流框的装配移动路径垂直,基于此,隔板和液流框在第一机架上的移动路径形成矩形结构布局,隔板和液流框自存储区至组装工位的行程基板一致,有利于转运二者的机构的效率匹配,节省了机构的装配空间。
Smart Images

Figure CN224908009U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery technology, and in particular to a battery stack production line. Background Technology
[0002] The fuel cell stack is the main structure of a flow battery, consisting of several individual cells connected in series. Electrodes are crucial components of a single cell, such as… Figure 18 As shown, a certain type of electrode includes a fluid flow frame A, a partition plate B, and a carbon felt D. The fluid flow frame A is equipped with a molding hole A2 and an assembly groove A1. The partition plate B is installed in the assembly groove A1 and fixed with adhesive. The carbon felt D is assembled in the molding hole A2. In the production process, improving the assembly accuracy of each component is crucial to ensuring electrode quality. Utility Model Content
[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a fuel cell stack production line, which is conducive to improving the high-precision assembly of the fluid flow frame and the partition plate, and at the same time, its mechanism layout is reasonable, which is conducive to improving efficiency and saving the installation space of the factory.
[0004] The embodiments of this utility model are achieved through the following technical solutions: An electrode stack production line includes a pre-assembly module, a flipping module, a first adhesive application module, and an assembly module arranged sequentially along a first direction. The pre-assembly module is used to assemble a flow frame and a separator to form an electrode body. The flipping module is used to flip the electrode body. The first adhesive application module is used to apply adhesive to the other side of the flow frame. The assembly module is used to assemble the electrode body, carbon felt, separator, bipolar plate, and sealing gasket to form an electrode stack. The pre-assembly module includes a first frame, on which a material preparation area and an assembly area are arranged sequentially along a second direction. The material preparation area includes a first storage area for placing the flow frame, a second storage area for placing the separator, and a first assembly area, arranged sequentially along the second direction. The assembly area is equipped with a second shaping module. The assembly area has a loading station and an assembly station arranged sequentially along a first direction. The second shaping module can reciprocate between the loading station and the assembly station. A first transfer mechanism, a second transfer mechanism, and a third transfer mechanism are configured on the first frame. The first transfer mechanism is used to transfer the liquid flow frame from the first storage area to the loading station. The second transfer mechanism is used to transfer the partition from the second storage area to the first shaping module. The third transfer mechanism is used to transfer the partition from the first shaping module to the assembly station. The first direction and the second direction are perpendicular, and both the first direction and the second direction are parallel to the ground. During use, the fluid flow frame and the partition can be shaped and positioned separately before being assembled into the electrode body. Specifically, the partition is positioned twice by the first shaping module, and the fluid flow frame is positioned twice by the second shaping module. Then, the two are assembled at the assembly station, which helps to improve the assembly accuracy and ensure the assembly quality of the electrode body. At the same time, the pre-assembled module has a reasonable structural layout. The secondary positioning and assembly path length of the partition is basically the same as that of the fluid flow frame. The secondary positioning movement path of the partition is perpendicular to the assembly movement path of the partition, and the secondary positioning movement path of the partition is perpendicular to the secondary positioning movement path of the fluid flow frame. The assembly movement path of the partition is perpendicular to the assembly movement path of the fluid flow frame. Based on this, the movement paths of the partition and the fluid flow frame on the first frame form a rectangular structure layout. The travel base plates of the partition and the fluid flow frame from the storage area to the assembly station are consistent, which is conducive to the efficiency matching of the mechanism for transferring the two and saves the assembly space of the mechanism. Attached Figure Description
[0005] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0006] Figure 1 A three-dimensional structural schematic diagram of the fuel cell stack production line provided for an embodiment of this utility model; Figure 2 A three-dimensional structural diagram of the pre-installed module provided in an embodiment of this utility model; Figure 3 A top view of the pre-installed module provided in an embodiment of this utility model; Figure 4 A three-dimensional structural diagram of the first shaping module provided in an embodiment of this utility model; Figure 5 A three-dimensional structural schematic diagram of the second transfer mechanism provided in an embodiment of this utility model; Figure 6 A schematic diagram of the assembly structure of two suction cup assemblies for gripping the same partition provided in an embodiment of this utility model; Figure 7 A three-dimensional structural diagram of the second shaping module assembled on the first frame according to an embodiment of the present utility model; Figure 8 A schematic diagram of the first three-dimensional structure after the lower substrate and the second shaping plate are assembled, as provided in an embodiment of this utility model; Figure 9 A schematic diagram of the second three-dimensional structure after the lower substrate and the second shaping plate are assembled, as provided in an embodiment of this utility model; Figure 10 A three-dimensional structural schematic diagram of the third transplanting component provided in an embodiment of this utility model; Figure 11 A three-dimensional structural diagram of the flipping module provided in an embodiment of this utility model; Figure 12 for Figure 11 A partially enlarged schematic diagram of the structure at point M; Figure 13 A three-dimensional structural schematic diagram of the first adhesive application module provided in an embodiment of this utility model; Figure 14 A three-dimensional structural schematic diagram of the clamp assembly provided in an embodiment of this utility model; Figure 15 A three-dimensional structural diagram of the clamp assembly provided in this embodiment of the utility model after removing the upper base plate and part of the extension column; Figure 16 A schematic diagram of the assembly structure of the length pressure plate and the lower base plate provided for an embodiment of this utility model; Figure 17 A schematic diagram of the assembly structure of the width pressure plate and the lower base plate provided for an embodiment of this utility model; Figure 18 This is a schematic diagram of the exploded structure of the electrode in an embodiment of this utility model.
[0007] Icons: 1. Pre-installed module; 11. First frame; 12. First shaping module; 121. First shaping plate; 1211. First through hole; 122. First reference block; 123. First clamping block; 124. Second reference block; 125. Second clamping block; 13. Second glue application module; 14. First transfer mechanism; 141. First gantry frame; 142. First transfer frame; 143. First upright frame; 15. Second transfer mechanism; 150. Second transplanting assembly; 151. Second gantry frame; 152. Second transfer frame; 153. Second upright frame; 154. Integrated plate; 155. Suction cup assembly; 1551. Guide rod; 1552. First limit stop; 1553. Adjusting slider; 1554. Return spring; 1555. 15551 Adjusting rod; 15552 Gripping suction cup; 15553 Connecting rod; 1556 Drive cylinder; 1557 Fixing block; 1558 Extension rod; 1559 Second limit stop; 16. Second shaping module; 161 Lower substrate; 1611 Drive component; 162 Upper substrate; 163 Second shaping plate; 1631 Third clamping block; 1632 Third reference block; 1633 Fourth clamping block; 1634 Fourth reference block; 1635 First clamping cylinder; 1636 Second clamping cylinder; 1637 First extension rod; 1638 Second extension rod; 1639 First guide rod; 17. Third transfer mechanism; 171 Third gantry frame; 172 Third transplanting assembly; 1721. Third upright; 1722, upper mounting plate; 1723, lower mounting plate; 1724, assembly cylinder; 1725, second guide rod; 1726, second suction cup; 1727, UV lamp; 18, transfer mechanism; 181, transfer platform; 182, first detection component; 183, fourth transplanting component; 184, fifth transplanting component; 185, fourth gantry; 186, fifth gantry; 2. Tilting module; 21, second frame; 211, buffer space; 212, shaft frame; 22, buffer plate; 23, lifting frame; 24, tilting frame; 25, gripper assembly; 251, mounting base; 252, fixing base; 253, third suction cup; 254, pneumatic finger; 3. First glue application module; 31, third frame; 32. 33. Sixth gantry frame; 34. Sixth transplanting assembly; 35. Dispensing assembly; 36. Second detection assembly; 37. Fixture assembly; 38. Extension column; 39. Lower base plate; 30. Upper base plate; 31. Length limiting shaft; 32. First integrated rod; 33. Third extension rod; 34. Width limiting shaft; 35. Second integrated rod; 36. Fourth extension rod; 36. Length pressure plate; 36.5. First transfer plate; 36. Width pressure plate; 37.6. Second transfer plate; 4. Conveying module; 5. Assembly module; a. Material preparation area; a1. First storage area; a2. Second storage area; b. Assembly area; b1. Loading station; b2. Assembly station; A. Liquid flow frame; A1. Assembly groove; A2. Molding hole;B, partition; C, electrode body; D, carbon felt; N, hinge shaft; X, first direction; Y, second direction. Detailed Implementation
[0008] To better understand and implement this invention, the technical solutions in the embodiments of this invention will be clearly and completely described below with reference to the accompanying drawings.
[0009] In the description of this utility model, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0010] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
[0011] Please refer to Figures 1 to 18 A fuel cell stack production line includes a pre-assembly module 1, a flipping module 2, a first adhesive application module 3, and an assembly module 5 arranged sequentially along a first direction X. The pre-assembly module 1 assembles a flow frame A and a separator B to form an electrode body C. The flipping module 2 flips the electrode body C. The first adhesive application module 3 applies adhesive to the other side of the flow frame A. The assembly module 5 assembles the electrode body C, carbon felt D, a separator, a bipolar plate, and a sealing gasket to form a fuel cell stack. The pre-assembly module 1 includes a first frame 11, on which a material preparation area a and an assembly area b are arranged sequentially along a second direction Y. Within the material preparation area a, a first storage area a1 for placing the flow frame A, a second storage area a2 for placing the separator B, and a first shaping module 12 are arranged sequentially along the second direction Y. Assembly area b is equipped with a second shaping module 16. Assembly area b is provided with a loading station b1 and an assembly station b2 along the first direction X. The second shaping module 16 can reciprocate between the loading station b1 and the assembly station b2. The first frame 11 is equipped with a first transfer mechanism 14, a second transfer mechanism 15 and a third transfer mechanism 17. The first transfer mechanism 14 is used to transfer the liquid flow frame A from the first storage area a1 to the loading station b1. The second transfer mechanism 15 is used to transfer the partition B from the second storage area a2 to the first shaping module 12. The third transfer mechanism 17 is used to transfer the partition B from the first shaping module 12 to the assembly station b2. The first direction X and the second direction Y are perpendicular and both the first direction X and the second direction Y are parallel to the ground.
[0012] With this configuration, the fluid flow frame A and the partition B can be shaped and positioned separately before being assembled into the electrode body C. Specifically, the partition B is positioned twice by the first shaping module 12, and the fluid flow frame A is positioned twice by the second shaping module 16. Then, the two are assembled at the assembly station b2, which helps to improve the assembly accuracy and ensure the assembly quality of the electrode body C. At the same time, the pre-assembly module 1 has a reasonable structural layout. The secondary positioning and assembly path length of the partition B is basically the same as that of the fluid flow frame A. The secondary positioning movement path of the partition B is perpendicular to the assembly movement path of the partition B, and the secondary positioning movement path of the partition B is perpendicular to the secondary positioning movement path of the fluid flow frame A. The assembly movement path of the partition B is perpendicular to the assembly movement path of the fluid flow frame A. Based on this, the movement paths of the partition B and the fluid flow frame A on the first frame 11 form a rectangular structure layout. The travel base plates of the partition B and the fluid flow frame A from the storage area to the assembly station b2 are consistent, which is conducive to the efficiency matching of the mechanism for transferring the two and saves the assembly space of the mechanism.
[0013] In this embodiment, the partition B and the flow frame A are bonded together with UV adhesive. A second adhesive application module 13 is mounted on the first frame 11 for applying adhesive to the bonding surface of the partition B on the flow frame A. Figure 2 and Figure 3 As shown, the second glue application module 13 is located on the movement path of the second shaping module 16. Optionally, the second glue application module 13 can be an existing dispensing mechanism, as long as it can perform the function of dispensing glue on the liquid flow frame A located on the second shaping module 16.
[0014] like Figure 4 As shown, the first shaping module 12 includes a first shaping plate 121 disposed on the first frame 11. A first through hole 1211 is disposed through the first shaping plate 121. A first reference block 122 and a first pressing block 123 are disposed at intervals on the first shaping plate 121, as well as a second reference block 124 and a second pressing block 125. The first pressing block 123 can move closer to or away from the first reference block 122, and the second pressing block 125 can move closer to or away from the second reference block 124. The movement direction of the first pressing block 123 is perpendicular to the movement direction of the second pressing block 125. In this embodiment, the first clamping block 123 is disposed at the edge of the first through hole 1211, the first reference block 122 and the first clamping block 123 are spaced apart in the first direction X, that is, in the width direction of the partition B, and the second reference block 124 and the second clamping block 125 are spaced apart in the second direction Y, that is, in the length direction of the partition B. The first clamping block 123 and the second clamping block 125 are both driven by a cylinder (not shown in the figure) disposed on the first shaping plate 121.
[0015] like Figure 2As shown, the first transfer mechanism 14 includes a first gantry 141 mounted on a first frame 11. A first transfer frame 142 is movably mounted on the first gantry 141 along the second direction Y or the opposite direction of the second direction Y via a linear module. A first upright 143 is movably mounted on the first transfer frame 142 along the vertical direction via a linear module. A first suction cup for gripping the liquid flow frame A is mounted on the first upright 143. Here, the first upright 143 and the first suction cup constitute the first transfer assembly.
[0016] like Figure 2 and Figure 5 As shown, the second transfer mechanism 15 includes a second gantry frame 151, on which a second transplanting assembly 150 is movably mounted; the second transplanting assembly 150 includes a second upright frame 153, on which an integrated plate 154 is disposed, and on which at least one suction cup assembly 155 is mounted. In this embodiment, a second transfer frame 152 is disposed between the second transplanting assembly 150 and the second gantry frame 151. Specifically, the second transfer frame 152 is movably mounted on the second gantry frame 151 along the first direction X via a linear module, and the second upright frame 153 is movably mounted on the second transfer frame 152 along the vertical direction via a linear module. The suction cup assembly 155 is used to grip the partition B.
[0017] like Figure 5 As shown, the integrated plate 154 is provided with two sets of suction cup assemblies 155 to simultaneously grip the two partitions B. Each set of suction cup assembly 155 includes two suction cup assemblies 155, corresponding to the two ends of the partition B along its length.
[0018] Furthermore, such as Figure 6As shown, the suction cup assembly 155 includes two parallel guide rods 1551, which are fixedly mounted on the integrated plate 154. A first limiting block 1552 and an adjusting slider 1553 are disposed on each guide rod 1551. The first limiting block 1552 is fixedly mounted on the guide rod 1551, and the adjusting slider 1553 is slidably mounted along the axial direction of the guide rod 1551. A return spring 1554 is disposed between the first limiting block 1552 and the adjusting slider 1553. The suction cup assembly 155 also includes an adjusting rod 1555, at which... Between the two guide rods 1551, the end of the adjusting rod 1555 is rotatably connected to the corresponding adjusting slider 1553. A gripping suction cup 15551 is mounted on the adjusting rod 1555. A drive cylinder 1556 is hinged to the integrated plate 154. A connecting rod 15552 is disposed on the adjusting rod 1555, and the drive cylinder 1556 is rotatably mounted on the connecting rod 15552. The connection point between the drive cylinder 1556 and the integrated plate 154 is defined as the first hinge point, and the first limiting block 1552 is located between the adjusting slider 1553 and the first hinge point. In this embodiment, the drive cylinder 1556 is hinged to the integrated plate 154 via a hinge shaft N, and the first hinge point is located on the central axis of the hinge shaft N. In this embodiment, preferably, the guide rods 1551 corresponding to the two suction cup assemblies 155 at both ends of the same partition B can be integral, specifically as follows... Figure 6 As shown, in the second direction Y, the two corresponding guide rods 1551 are coaxial and integrally formed, and this integral design helps to improve the rigidity of the suction cup assembly 155. Of course, in another embodiment, in the second direction Y, the two corresponding guide rods 1551 can also be parallel and staggered in the first direction X.
[0019] In use, after the gripping suction cup 15551 grips the partition B, the driving cylinder 1556 operates, causing the adjusting rod 1555 to rotate. At this time, the partition B bends, which facilitates the effective separation of the upper and lower partitions B. Preferably, in this embodiment, two suction cup assemblies 155 are used for the same partition B, so both ends of the partition B are gripped, and the partition B bends downward or upward as a whole. Therefore, the length of the partition B is shortened in the second direction Y. At this time, the adjusting slider 1553 slides along the guide rod 1551 toward the first limiting block 1552 to compensate for the shortened distance of the partition B, which can prevent the suction cup assembly 155 from jamming. During this process, the return spring 1554 is compressed by the adjusting slider 1553 and the first limiting block 1552, which is conducive to the reset of the adjusting slider 1553.
[0020] In use, the drive cylinder 1556 can extend and retract multiple times in a short period of time to better separate the two adjacent partitions B.
[0021] It should be noted that partition B is stacked in the second storage area a2, and partition B can be bent by external force.
[0022] Preferably, in order to improve the rigidity of the suction cup assembly 155, for the same suction cup assembly 155, the two first limiting blocks 1552 on the two guide rods 1551 spaced apart in the first direction X are integrally set.
[0023] In this embodiment, the two guide rods 1551 of the same suction cup assembly 155 are connected by a fixing block 1557.
[0024] In this embodiment, the connecting rod 15552 is parallel to the adjusting rod 1555, and the adjusting rod 1555 is provided with an extension rod 1558. The connecting rod 15552 is connected to the adjusting rod 1555 through the extension rod 1558.
[0025] In this embodiment, a second limiting block 1559 is fixedly installed on the guide rod 1551, and the adjusting slider 1553 is located between the first limiting block 1552 and the second limiting block 1559. The first limiting block 1552 and the second limiting block 1559 are used together to limit the adjusting slider 1553.
[0026] like Figures 7 to 9 As shown, the second shaping module 16 includes a lower substrate 161 and an upper substrate 162. Both the upper substrate 162 and the lower substrate 161 are slidably connected to the first frame 11 via a slide rail slider assembly. In the vertical direction, the lower substrate 161 is located between the upper substrate 162 and the first frame 11. A second shaping plate 163 is disposed on both the upper substrate 162 and the lower substrate 161. A third reference block 1632 and a third pressing block 1631, as well as a fourth reference block 1634 and a fourth pressing block 1633 are disposed on the second shaping plate 163 at intervals. The third pressing block 1631 can move closer to or further away from the third reference block 1632, and the fourth pressing block 1633 can move closer to or further away from the fourth reference block 1634. The movement direction of the third pressing block 1631 is perpendicular to the movement direction of the fourth pressing block 1633. In this embodiment, the second shaping module 16 has two transfer platforms consisting of a lower substrate 161 and an upper substrate 162. Since they are staggered in the vertical direction, their movements in the first direction X do not interfere with each other, which can improve work efficiency.
[0027] In this embodiment, both the lower substrate 161 and the upper substrate 162 are driven by a synchronous belt (not shown in the figure) disposed on the first frame 11.
[0028] In this embodiment, as Figure 8 and Figure 9As shown, the third clamping block 1631 and the third reference block 1632 are references to each other, and the fourth clamping block 1633 and the fourth reference block 1634 are references to each other. In use, the third clamping block 1631 and the third reference block 1632 are driven to move closer to each other or further away from each other by the first clamping cylinder 1635 mounted on the second shaping plate 163, and the fourth clamping block 1633 and the fourth reference block 1634 are driven to move closer to each other or further away from each other by the second clamping cylinder 1636 mounted on the second shaping plate 163.
[0029] In this embodiment, the third clamping block 1631 and the third reference block 1632 are both connected to the first clamping cylinder 1635 via the first extension rod 1637, and the fourth clamping block 1633 and the fourth reference block 1634 are both connected to the second clamping cylinder 1636 via the second extension rod 1638. The first extension rod 1637 is parallel to the first direction X, and the second extension rod 1638 is parallel to the second direction Y. Both the first extension rod 1637 and the second extension rod 1638 are slidably connected to the second shaping plate 163 via linear bearings.
[0030] Since the second shaping plate 163 on the upper substrate 162 and the lower substrate 161 has the same height in the vertical direction at the feeding station b1, the assembly station b2 and the station corresponding to the second adhesive module 13, preferably, the second shaping plate 163 on the upper substrate 162 is fixedly assembled with the upper substrate 162, and the second shaping plate 163 on the lower substrate 161 is adjustablely assembled with the lower substrate 161, specifically, the second shaping plate 163 on the lower substrate 161 can be adjusted in the vertical direction.
[0031] Specifically, such as Figure 8 and Figure 9 As shown, a first guide rod 1639 extending vertically is disposed on a second shaping plate 163 located on the lower substrate 161. The first guide rod 1639 passes through the lower substrate 161 and is slidably connected to it. A driving member 1611 is disposed on the lower substrate 161 for driving the second shaping plate 163 located on the lower substrate 161 to move vertically. Preferably, the driving member 1611 is a cylinder.
[0032] like Figure 2 and Figure 10 As shown, the third transfer mechanism 17 includes a third gantry 171 and a third transfer assembly 172 movably mounted on the third gantry 171 along the second direction Y via a linear module; specifically, as Figure 10As shown, the third transplanting assembly 172 includes a third upright 1721, which is movably mounted on the third gantry 171 along the second direction Y via a linear module. An upper mounting plate 1722 is disposed on the third upright 1721, and a lower mounting plate 1723 is disposed on the lower side of the upper mounting plate 1722. A second guide rod 1725 extending in the vertical direction is disposed on the lower mounting plate 1723. The second guide rod 1725 passes through the upper mounting plate 1722 and is slidably connected to the upper mounting plate 1722 via a linear bearing. An assembly cylinder 1724 for driving the lower mounting plate 1723 to move in the vertical direction is disposed on the upper mounting plate 1722. A second suction cup 1726 for gripping the partition B is disposed on the lower mounting plate 1723. A UV lamp 1727 for curing UV adhesive is disposed on the lower mounting plate 1723. In use, after the second suction cup 1726 picks up the partition B on the first shaping module 12, it moves along the second direction Y to the assembly station b2. Then, the assembly cylinder 1724 drives the mounting plate 1723 to move downward so that the partition B is attached to the liquid flow frame A. It should be noted that the liquid flow frame A at the assembly station b2 has been coated with UV glue by the second glue application module 13. After the partition B is attached to the liquid flow frame A, the UV lamp 1727 irradiates the UV glue so that the partition B and the liquid flow frame A are quickly bonded together.
[0033] like Figure 2As shown, the pre-assembled module 1 also includes a transfer mechanism 18 disposed on the first frame 11. The transfer mechanism 18 includes a transfer platform 181 movably disposed on the second frame 21 along the second direction Y. Specifically, the transfer platform 181 is slidably mounted to the first frame 11 via a slide rail slider assembly and is driven by a synchronous belt disposed on the first frame 11 to move along the second direction Y. In this embodiment, the transfer mechanism 18 is located downstream of the assembly station b2 along the first direction X, and is used to reject NG electrode bodies C and send qualified electrode bodies C to the next station. Specifically, the transfer mechanism 18 also includes a first detection component 182, a fourth transplanting component 183, a fifth transplanting component 184, a fourth gantry 185, and a fifth gantry 186. The fourth gantry 185 and the fifth gantry 186 are spaced apart along the second direction Y. The first detection component 182 is a CCD camera, which is movably mounted on the fourth gantry 185 along the first direction X via a linear module. The transfer platform 181 can move along the second direction Y and pass through the space below the fourth gantry 185. The fourth transplanting component 183 is mounted on the fourth gantry 185. The fifth transplanting component 184 is movably mounted on the fifth gantry 186 along the first direction X via a linear module. In use, the fifth transfer assembly 184 transfers the electrode body C formed by the liquid flow frame A and the partition B of the assembly station b2 to the transfer platform 181. The transfer platform 181 moves in the opposite direction of the second direction Y to the first detection assembly 182 for photographic detection. The qualified electrode body C is then transferred to the next station by the fifth transfer assembly 184, specifically to the flipping module 2 for flipping. The unqualified electrode body C, i.e. NG, is transferred to the fourth transfer assembly 183 by the transfer platform 181 for unloading.
[0034] Optionally, the fourth transplant component 183 and the fifth transplant component 184 can have the same structure as the first transplant component, or they can be modified based on the first transplant component. Specifically, they can grasp the liquid flow frame A or the electrode body C by negative pressure adsorption, and the height of the electrode body C can be adjusted in the vertical direction. This is existing technology and will not be described in detail here.
[0035] like Figure 11As shown, the flipping module 2 includes a second frame 21, within which a buffer space 211 is configured. The buffer space 211 contains a buffer plate 22 that is vertically adjustable. A flipping frame 24 is rotatably mounted on the second frame 21, and a gripper assembly 25 for grasping the electrode body C is mounted on the flipping frame 24. In use, the fifth transfer assembly 184 moves along the first direction X to transfer the qualified electrode body C to the flipping frame 24, where it is gripped and fixed by the gripper assembly 25. Subsequently, the fifth transfer assembly 184 resets, and after the flipping frame 24 flips 180°, the buffer plate 22 moves upwards vertically to support the electrode body C on the gripper assembly 25, continuously stacking and buffering the electrode bodies C. The buffered electrode bodies C are subsequently fed into the first adhesive application module 3 for dispensing adhesive. Buffering the electrode bodies C ensures the continuity of subsequent processing and guarantees production efficiency.
[0036] Specifically, a lifting frame 23 is slidably mounted vertically on the side wall of the buffer space 211 via a slide rail slider assembly. The lifting frame 23 is driven by a linear module set on the side wall of the buffer space 211, and the buffer plate 22 is mounted on the lifting frame 23.
[0037] In this embodiment, a shaft bracket 212 is mounted on the second frame 21, and a tilting frame 24 is rotatably mounted on the shaft bracket 212. The shaft bracket 212 can be understood as part of the second frame 21, used to raise the tilting frame 24 vertically to avoid interference. Furthermore, the tilting frame 24 is positioned above the buffer space 211, and its rotation axis is parallel to the second direction Y. Preferably, the tilting frame 24 is a rectangular frame. When the electrode body C is grasped, the electrode body C is positioned within the tilting frame 24, i.e., the rectangular frame.
[0038] like Figure 12 As shown, the gripper assembly 25 includes a mounting base 251 disposed on the flipping frame 24, a fixed base 252 rotatably mounted on the mounting base 251, and a third suction cup 253 disposed on the fixed base 252. In this embodiment, the axis of rotation of the fixed base 252 relative to the mounting base 251 is parallel to the first direction X. In use, the flipping frame 24 is in its initial state, at which time the third suction cup 253 is facing upwards. The fifth transfer assembly 184 transfers the electrode body C to above the gripper assembly 25, at which time the third suction cup 253 is below the electrode body C. After the third suction cup 253 grips the electrode body C, the fifth transfer assembly 184 resets, the flipping frame 24 rotates 180°, at which point the third suction cup 253 is above the electrode body C, the buffer plate 22 moves upwards to receive the electrode body C, and the third suction cup 253 detaches from the electrode body C. When it is necessary to transfer the electrode body C on the buffer plate 22 to the next station, the buffer plate 22 moves upward and the fixed seat 252 rotates 90° relative to the mounting seat 251 to facilitate the removal of the electrode body C from the buffer plate 22.
[0039] Optionally, the mounting plate is rotatably mounted on the mounting base 251 via a pneumatic finger 254. Here, the pneumatic finger 254 is a 180° opening and closing type pneumatic finger 254.
[0040] like Figure 13 As shown, the first adhesive coating module 3 includes a third frame 31. At least one dispensing station and at least one inspection station are sequentially arranged on the third frame 31 along the first direction X. The dispensing station is equipped with a dispensing assembly 34, and the inspection station is equipped with a second inspection assembly 35. A sixth gantry 32 is configured on the third frame 31. A sixth transfer assembly 33 is movably arranged on the sixth gantry 32 along the first direction X via a linear module. The sixth transfer assembly 33 is used to transfer the electrode body C from the self-flipping module 2 to the first adhesive coating module 3, and to transfer the electrode body C between dispensing stations or between a dispensing station and an inspection station. Figure 13 As shown, in this embodiment, there are two dispensing stations and one inspection station. The structure of the sixth transfer component 33 is the same as that of the fifth transfer component 184. Optionally, multiple sixth transfer components 33 are spaced apart in the first direction X to reduce the travel distance of the sixth transfer component 33 in transporting the electrode body C.
[0041] In this embodiment, the dispensing assembly 34 is a conventional dispensing mechanism used to dispense adhesive onto the side opposite to the assembly partition B of the electrode body C, i.e., the fluid flow frame A. The second detection assembly 35 is a CCD detection assembly, which is existing technology and will not be described in detail here.
[0042] like Figure 14 and Figure 15 As shown, in this embodiment, both the dispensing station and the inspection station are equipped with fixture assemblies 36. The fixture assembly 36 includes a lower base plate 361 and an upper base plate 362 spaced apart vertically. The lower base plate 361 and the upper base plate 362 are connected by an extension post 360. Two sets of length limiting shafts 363 are spaced apart along the length direction of the electrode body C on the upper base plate 362, and two sets of width limiting shafts 364 are spaced apart along the width direction of the electrode body C. The two sets of length limiting shafts 363 and the two sets of width limiting shafts 364 can move closer or further apart. The electrode body C is placed on the upper base plate 362 and within the space defined by the length limiting shafts 363 and the width limiting shafts 364. In this embodiment, the width direction of the electrode body C is parallel to the first direction X, and the length direction of the electrode body C is parallel to the second direction Y. There are two length limiting shafts 363 and two width limiting shafts 364 in each set.
[0043] Specifically, such as Figure 15As shown, the same set of length limiting shafts 363 are mounted on the same first integrated rod 3631, and the same set of width limiting shafts 364 are mounted on the same second integrated rod 3641. The first integrated rod 3631 and the second integrated rod 3641 can be slidably mounted on the side of the upper base plate 362 facing the lower base plate 361 through the slide rail slider assembly, and are driven by the clamping cylinder set on the upper base plate 362 through the third extension rod 3632 and the fourth extension rod 3642 respectively. The principle is the same as that of the third pressing block 1631 and the third reference block 1632, as well as the fourth pressing block 1633 and the fourth reference block 1634, which will not be repeated here.
[0044] It should be noted that the upper base plate 362 is provided with corresponding clearance grooves so that the length limiting shaft 363 and the width limiting shaft 364 can extend above the upper base plate 362 and move and adjust in the horizontal direction. In use, the electrode body C is placed on the upper surface of the upper base plate 362 and positioned by the length limiting shaft 363 and the width limiting shaft 364.
[0045] Furthermore, the lower base plate 361 is provided with length pressure plates 365 at both ends of the electrode body C along the length direction. The two length pressure plates 365 can be close to each other or far apart. The upper base plate 362 is provided with a second through hole. The lower base plate 361 is provided with two width pressure plates 366 along the width direction of the electrode body C. The width pressure plates 366 can extend through the second through hole to the top of the electrode body C, and are used to fix the electrode body C inside the shaping hole of the electrode body C, i.e., the liquid flow frame A.
[0046] like Figure 16 As shown, a first transfer plate 3651 is slidably mounted on the lower base plate 361 along the length direction of the electrode body C, i.e., the second direction Y, via a slide rail slider assembly. A length pressure plate 365 is adjustable in the vertical direction on the first transfer plate 3651 via a cylinder. Figure 17 As shown, a second transfer plate 3661 is slidably mounted on the lower base plate 361 along the width direction of the electrode body C, i.e., the first direction X, via a slide rail slider assembly. A width pressure plate 366 is adjustable on the second transfer plate 3661 in the vertical direction via a cylinder.
[0047] Here, the electrode body C is fixed at the dispensing station and the inspection station by the fixture assembly 36, which facilitates dispensing and photographic inspection. After inspection, the electrode body C is transferred to the conveying module 4 by the sixth transfer assembly 33. The conveying module 4 is a conveyor belt that transfers the electrode body C to the assembly module 5, where it is assembled manually or mechanically to form an electrode stack.
[0048] It should be noted that the mechanism mentioned above, being able to move in the first direction X, also means that it can move in the opposite direction of the first direction X; correspondingly, being able to move in the second direction Y, also means that it can move in the opposite direction of the second direction Y.
[0049] The technical means disclosed in this utility model are not limited to those disclosed in the above embodiments, but also include technical solutions composed of any combination of the above technical features. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications are also considered within the scope of protection of this utility model.
Claims
1. A fuel cell stack production line, characterized in that, It includes a pre-assembled module, a flipping module, a first adhesive application module, and an assembly module arranged sequentially along a first direction; The pre-assembly module is used to assemble the flow frame and the partition to form the electrode body. The flipping module is used to flip the electrode body. The first adhesive application module is used to apply adhesive to the other side of the flow frame. The assembly module is used to assemble the electrode body, carbon felt, diaphragm, bipolar plate and sealing gasket to form an electrode stack. The pre-assembled module includes a first frame, on which a material preparation area and an assembly area are arranged sequentially along a second direction. The material preparation area is arranged sequentially along the second direction as a first storage area for placing a fluid flow frame, a second storage area for placing a partition, and a first shaping module. The assembly area is provided with a second shaping module. The assembly area is arranged sequentially along the first direction as a material loading station and an assembly station. The second shaping module is capable of reciprocating between the material loading station and the assembly station. The first frame is equipped with a first transfer mechanism, a second transfer mechanism and a third transfer mechanism. The first transfer mechanism is used to transfer the liquid flow frame from the first storage area to the loading station. The second transfer mechanism is used to transfer the partition from the second storage area to the first shaping module. The third transfer mechanism is used to transfer the partition from the first shaping module to the assembly station. The first direction and the second direction are perpendicular, and both the first direction and the second direction are parallel to the ground.
2. The fuel cell stack production line according to claim 1, characterized in that, The first shaping module includes a first shaping plate disposed on the first frame. A first reference block and a first pressing block are spaced apart on the first shaping plate, as well as a second reference block and a second pressing block. The first pressing block can move closer to or away from the first reference block, and the second pressing block can move closer to or away from the second reference block. The movement direction of the first pressing block is perpendicular to the movement direction of the second pressing block.
3. The fuel cell stack production line according to claim 1, characterized in that, The second transfer mechanism includes a second gantry frame, on which a second transplanting component is movably mounted; The second transplanting component includes a second support frame on which an integrated plate is mounted, and at least one suction cup assembly is mounted on the integrated plate.
4. The fuel cell stack production line according to claim 3, characterized in that, The suction cup assembly includes two parallel guide rods, which are fixedly mounted on the integrated plate. The guide rod is equipped with a first limiting block and an adjusting slider. The first limiting block is fixedly installed on the guide rod, and the adjusting slider is slidably assembled along the axial direction of the guide rod. A return spring is provided between the first limiting block and the adjusting slider. The suction cup assembly also includes an adjusting rod, which is located between two guide rods. The end of the adjusting rod is rotatably connected to a corresponding adjusting slider, and a gripping suction cup is mounted on the adjusting rod. A drive cylinder is hinged to the integrated plate, and a connecting rod is disposed on the adjusting rod. The drive cylinder is rotatably mounted on the connecting rod. The connection point between the drive cylinder and the integrated plate is defined as the first hinge point, and the first limiting block is located between the adjusting slider and the first hinge point.
5. The fuel cell stack production line according to claim 4, characterized in that, The two guide rods of the same suction cup assembly are connected by a fixing block.
6. The fuel cell stack production line according to claim 4, characterized in that, The connecting rod is parallel to the adjusting rod, and the adjusting rod is provided with an extension rod. The connecting rod is connected to the adjusting rod through the extension rod.
7. The fuel cell stack production line according to claim 4, characterized in that, A second limiting block is fixedly installed on the guide rod, and the adjusting slider is located between the first limiting block and the second limiting block.
8. The fuel cell stack production line according to claim 1, characterized in that, The second shaping module includes a lower substrate and an upper substrate, both of which are slidably connected to the first frame. In the vertical direction, the lower substrate is located between the upper substrate and the first frame. A second shaping plate is disposed on both the upper and lower substrates. A third reference block and a third pressing block, as well as a fourth reference block and a fourth pressing block, are spaced apart on the second shaping plate. The third pressing block can move closer to or away from the third reference block, and the fourth pressing block can move closer to or away from the fourth reference block. The movement direction of the third pressing block is perpendicular to the movement direction of the fourth pressing block.
9. The fuel cell stack production line according to claim 8, characterized in that, A first guide rod extending vertically is disposed on a second shaping plate located on the lower substrate. The first guide rod passes through the lower substrate and is slidably connected to it. A driving member is disposed on the lower substrate for driving the second shaping plate located on the lower substrate to move vertically.
10. The fuel cell stack production line according to claim 1, characterized in that, The third transfer mechanism includes a third gantry and a third transplanting assembly movably mounted on the third gantry along a second direction; the third transplanting assembly includes a third upright, which is movably mounted on the third gantry along the second direction. An upper mounting plate is disposed on the third upright, and a lower mounting plate is disposed on the lower side of the upper mounting plate. A second guide rod extending vertically is disposed on the lower mounting plate, which passes through the upper mounting plate and is slidably connected to it. An assembly cylinder for driving the lower mounting plate to move vertically is disposed on the upper mounting plate, a second suction cup for gripping the partition is disposed on the lower mounting plate, and a UV lamp for curing UV adhesive is disposed on the lower mounting plate.
11. The fuel cell stack production line according to claim 1, characterized in that, The flipping module includes a second frame, which is equipped with a buffer space. The buffer space is provided with a buffer plate that can be moved and adjusted in the vertical direction. A flipping frame is rotatably mounted on the second frame, and the flipping frame is equipped with a gripper assembly for gripping the electrode body.
12. The fuel cell stack production line according to claim 11, characterized in that, A lifting frame is slidably installed on the side wall of the buffer space in the vertical direction, and the buffer plate is installed on the lifting frame.
13. The fuel cell stack production line according to claim 11, characterized in that, The gripper assembly includes a mounting base disposed on the tilting frame, a fixed base rotatably mounted on the mounting base, a third suction cup disposed on the fixed base, and the axis of rotation of the fixed base relative to the mounting base being parallel to the first direction.
14. The fuel cell stack production line according to claim 1, characterized in that, The first adhesive application module includes a third frame, on which at least one dispensing station and at least one inspection station are sequentially arranged along the first direction. The dispensing station is equipped with a dispensing component, and the inspection station is equipped with a second inspection component. The third frame is equipped with a sixth gantry frame, and a sixth transfer assembly is movably arranged on the sixth gantry frame along the first direction. The sixth transfer assembly is used to transfer the electrode body from the flipping module to the first adhesive coating module, and to transfer the electrode body between the adhesive dispensing stations or between the adhesive dispensing station and the testing station.
15. The fuel cell stack production line according to claim 14, characterized in that, Both the dispensing station and the testing station are equipped with fixture assemblies. The fixture assembly includes a lower base plate and an upper base plate spaced apart in the vertical direction. The lower base plate and the upper base plate are connected by an extension column. Two sets of length limiting shafts are spaced apart along the length direction of the electrode body on the upper base plate, and two sets of width limiting shafts are spaced apart along the width direction of the electrode body. The two sets of length limiting shafts can move closer to each other or further away from each other, and the two sets of width limiting shafts can move closer to each other or further away from each other. The electrode body is placed on the upper base plate and is within the space defined by the length limiting shafts and the width limiting shafts.
16. The fuel cell stack production line according to claim 15, characterized in that, The lower base plate is provided with length pressure plates at both ends of the electrode body along its length direction, and the two length pressure plates can move closer to each other or further away from each other; A second through hole is provided through the upper base plate, and two width pressure plates are provided on the lower base plate in the width direction of the electrode body. The width pressure plates can extend through the second through hole to the top of the electrode body and are used to fix the electrode body inside the shaping hole of the liquid flow frame.