Multi-dimensional vector full-submersion overflow energy storage pack and energy storage compartment
Patent Information
- Application Number
- CN202521522270.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-21
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-07-21
AI Technical Summary
但在运行过程中,需要在储能厢除后侧溢流区外的其他分区内注满温控介质,再加上温控介质密度较大,导致位于储能厢下部的储能包受到的压强过大,过大的压强则可能导致储能包的密封失效,进而导致储能厢及储能包内的温控介质串流,降低了定量流道对温度控制的效果
本实用新型的多维向量全浸没溢流式储能包,通过设置多维向量流道组件,从主进液口进入的温控介质通过向量分流组件被分流至间隙通道的各个区域,而后通过溢流口从密封盖板上流出并通过主出液口排出;通过在电池模组的两侧分别设置独立的侧部流道,通过侧部进液口进入的温控介质注满侧部流道后经侧部出液口流出;如此,本实用新型的多维向量全浸没溢流式储能包能够导向温控介质沿着不同维度的方向实现多维向量流动以对电池模组进行温度控制,能够更好地控制电池模组温度和各电池单体之间的均温性能。
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Figure CN224908081U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of electric energy storage technology, specifically a multi-dimensional vector fully immersed overflow energy storage pack and energy storage chamber. Background Technology
[0002] Currently, with the continuous improvement of my country's energy consumption structure, the energy storage battery industry is experiencing explosive growth, and the safety and stability of energy storage systems are attracting increasing attention. During charging and discharging, energy storage batteries generate a large amount of heat due to ohmic heat and polarization heat. If this heat cannot dissipate in time, its accumulation inside the battery can increase the rate of side reactions at the battery interface, and excessive heat accumulation may lead to thermal runaway. Therefore, efficient heat dissipation measures are a crucial consideration in energy storage battery design.
[0003] In its earlier Chinese patent application, CN 2025201760142, entitled "A Fully Immersed Energy Storage Tank Based on Partitioned Overflow," the applicant sealed the energy storage pack and created multiple partitions between the pack and the inner wall of the tank. These partitions guided the flow of the temperature-controlled medium within the tank, improving the temperature control performance of the energy storage pack. However, during operation, the tank, except for the rear overflow zone, needs to be filled with the temperature-controlled medium. The high density of this medium leads to excessive pressure on the energy storage pack at the bottom of the tank. This excessive pressure can cause the seal on the pack to fail, resulting in cross-flow of the temperature-controlled medium within the tank and reducing the effectiveness of the metered flow channel for temperature control. Utility Model Content
[0004] In view of this, the purpose of this utility model is to provide a multi-dimensional vector fully submerged overflow energy storage pack and energy storage chamber. By setting gap channels in the battery module and side flow channels on both sides of the battery module, during operation, the temperature control medium can be guided to flow in the battery module and on both sides of the battery module along a preset multi-dimensional direction, thereby improving the temperature control effect and temperature uniformity of each energy storage pack, and eliminating the need to fill the energy storage chamber with temperature control medium. In the off-state, the energy storage pack can be fully submerged by filling the energy storage chamber with temperature control medium.
[0005] To achieve the above objectives, this utility model provides the following technical solution: This invention first proposes a multi-dimensional vector fully submerged overflow energy storage pack, including a pack shell and a battery assembly; The battery assembly includes at least one row of battery cells arranged in a front-to-back direction, each row of battery cells having end pressure plates at both ends, and side guards on the left and right sides of the battery assembly; the outer casing includes a lower support frame for supporting the bottom surface of the battery assembly and an upper pressure frame for covering the top surface of the battery assembly; the lower support frame and the upper pressure frame are fixedly connected to the end pressure plates, and / or the lower support frame and the upper pressure frame are fixedly connected to each other; It also includes a multi-dimensional vector flow channel assembly, which includes a vector diversion component and a gap flow channel disposed below the battery assembly. The vector diversion component is disposed between the lower support frame and the battery assembly and is used to divert the temperature control medium to different positions of the gap flow channel in two directions: longitudinal and transverse. The gap flow channel is located between the battery cells and between the end pressure plate and the battery cells, and the gap flow channel is sealed on all sides. The gap flow channel is provided with a flow guiding component for guiding the temperature control medium to flow in at least two intersecting directions. The lower support frame is provided with a main liquid inlet that communicates with the vector diversion component; a sealing cover is installed on the upper pressure frame, and an overflow hole is provided on the sealing cover; a flow guide frame for guiding the temperature control medium is provided around the sealing cover, and a main liquid outlet is provided at the rear end of the flow guide frame; The side guard plate and the battery assembly form a side flow channel independent of the gap flow channel. The end pressure plate at the front end is provided with a side liquid inlet communicating with the side flow channel, and the end pressure plate at the rear end is provided with a side liquid outlet communicating with the side flow channel.
[0006] Furthermore, the vector diversion component includes a longitudinal diversion channel connected to the main liquid inlet. Cell supports are respectively provided on the left and right sides of the longitudinal diversion channel. Each row of battery cells is provided with an upwardly protruding part on the cell support. A transverse diversion channel for diverting the temperature control medium is formed between adjacent protrusions. The longitudinal diversion channel and the transverse diversion channel are respectively provided with a main diversion port.
[0007] Furthermore, the size of the main diversion port gradually increases from front to back along the longitudinal diversion channel.
[0008] Furthermore, the cell support is provided with a cell support frame for supporting the individual battery cells.
[0009] Furthermore, a side sealing gasket is provided between the side guard plate and the battery assembly, surrounding the side flow channel.
[0010] Furthermore, the side flow channel is provided with an inlet guide corresponding to the side liquid inlet and an outlet guide corresponding to the side liquid outlet; the inlet guide is used to guide the temperature control medium to the bottom middle position of the side flow channel along the front-back direction; the outlet guide is used to control the immersion height of the temperature control medium in the side flow channel to reach a preset height.
[0011] Furthermore, the inlet guide and the outlet guide are integrated with the side sealing gasket.
[0012] Furthermore, a sealing support frame is provided around the battery cell bracket, and a bottom sealing gasket is installed on the sealing support frame. The end pressure plate is in tight fit with the bottom sealing gasket. The bottom of the side guard plate is bent inward to form a lower sealing plate that is in tight fit with the sealing gasket.
[0013] Furthermore, the front and rear ends of the side guard plate are bent inward to form a central connecting plate that is fixedly connected to the end pressure plate.
[0014] Furthermore, the upper part of the side guard plate is bent inward to form an upper pressure plate covering the edge of the battery assembly, and an insulating sealing gasket is provided between the upper pressure plate and the battery assembly; the upper pressure frame is mounted on the upper pressure plate.
[0015] Furthermore, the upper pressure frame includes an upper frame located above the battery assembly and surrounding it for controlling the immersion height of the temperature control medium, and an upper frame plate surrounding it and fastening it to the end pressure plate and the side guard plate; the front and rear ends of the upper frame plate are fixedly connected to the end pressure plate.
[0016] Furthermore, the sealing cover is installed on the upper frame, and an upper sealing gasket is provided between the sealing cover and the top surface of the upper frame.
[0017] Furthermore, the lower support frame includes a lower support plate located below the battery assembly. The lower support plate has a lower frame plate that surrounds and is fastened to the end pressure plate and side guard plate. The front and rear ends of the lower frame plate are fixedly connected to the end pressure plate. The left and right ends of the upper frame plate and the lower frame plate are connected by a connecting strip.
[0018] Furthermore, the upper frame is provided with wiring holes for wiring, and the outer side of the upper frame is provided with a wire harness sealing gasket surrounding the wiring holes. The wire harness sealing gasket is provided with wiring grooves corresponding to each wire harness, and a wire harness sealing pressure plate is installed on the wire harness sealing gasket.
[0019] Furthermore, the battery assembly includes a positive electrode lead-out and a negative electrode lead-out. Lead-out components are respectively provided on the upper frame corresponding to the positive and negative electrode leads-out. Each lead-out component includes a lead-out pad sealed and injection-molded on the positive or negative electrode lead-out and a pad positioning groove provided on the upper frame. The center of the lead-out pad has a mounting positioning part that positions and cooperates with the pad positioning groove. The mounting positioning part has a lead-out portion extending out of the outer casing. A lead-out sealing gasket is provided on the outer surface of the upper frame, fitted onto the lead-out portion. A lead-out sealing pressure plate is installed on the lead-out sealing gasket.
[0020] Furthermore, an electronic control board is installed on the end pressure plate located at the front end, and the electronic control board is covered with a sealing cover.
[0021] Furthermore, a connecting strip located above and / or below the battery assembly is installed between the end plates at the front and rear ends.
[0022] Furthermore, the flow guiding component employs a first gasket array arranged within the gap flow channel; a second gasket is provided between the side guard plate and the battery assembly.
[0023] Furthermore, the gap channel is sealed on all sides by a channel sealing strip.
[0024] Furthermore, the battery assembly includes a row of battery cells arranged in a front-to-back direction, and sealing strips are respectively provided at both ends of the gap channels located between two adjacent battery cells and between adjacent end plates and battery cells; or, The battery assembly includes two rows of battery cells arranged in a front-to-back direction. The gap channels formed between two adjacent rows of battery cells and between two adjacent rows of end plates and battery cells are respectively provided with flow channel sealing strips at both ends.
[0025] This invention also proposes a multi-dimensional vector fully submerged overflow energy storage chamber, characterized in that: it includes a chamber body, the chamber body is provided with a mounting frame; the mounting frame is provided with at least one layer of mounting frame for mounting the energy storage packs, the chamber body is provided with a main liquid inlet pipe communicating with the main liquid inlet of each energy storage pack and a secondary liquid inlet pipe communicating with the side liquid inlet of each energy storage pack, an overflow channel is formed between the rear side of the chamber body and the energy storage packs, the bottom of the chamber body is provided with a drain pipe communicating with the overflow channel, and a drain control valve is provided on the drain pipe; the chamber body includes a sealing frame surrounding the mounting frame to form an immersion chamber for fully submerging the energy storage packs.
[0026] Furthermore, the front side of the compartment has an opening and a front sealing plate that is detachably connected to it; the compartment is provided with an opening and closing door assembly located outside the front sealing plate, and the opening and closing door assembly is provided with a front insulation layer.
[0027] Furthermore, the left, rear, and right sides of the compartment are respectively provided with heat insulation components located outside the sealing frame.
[0028] Furthermore, the main inlet pipe is detachably installed between the front sealing plate and the mounting bracket.
[0029] Furthermore, the mounting frame includes diagonal columns located at the four opposite corners of the compartment and an intermediate column located between the diagonal columns, with the two diagonal columns located on both sides of the front end of the mounting frame serving as the auxiliary liquid inlet pipe.
[0030] Furthermore, the mounting frame includes support frame beams located on the left, rear, and right sides of the mounting frame, respectively. The support frame beams are fixedly installed on the corresponding diagonal columns and the middle column, and the top surfaces of the three support frame beams form a mounting surface for installing the energy storage pack.
[0031] Furthermore, the top surfaces of the support frame beams located on the left and right sides of the mounting frame are provided with lubricating strips to reduce friction with the energy storage pack; a positioning element for positioning the energy storage pack is installed on the support frame beam located on the rear side of the mounting frame.
[0032] Furthermore, the top of the compartment is provided with a top frame assembly, and the side of the top frame assembly is provided with an exhaust port and an exhaust fan assembly corresponding to the exhaust port; the top frame assembly is provided with a fire-fighting component.
[0033] The beneficial effects of this utility model are as follows: This invention relates to a multi-dimensional vector fully submerged overflow energy storage pack. By setting up a multi-dimensional vector flow channel assembly, the temperature control medium entering from the main inlet is diverted to various areas of the gap channel by the vector diversion assembly, and then flows out from the sealing cover plate through the overflow port and is discharged through the main outlet. By setting independent side flow channels on both sides of the battery module, the temperature control medium entering through the side inlet fills the side flow channel and then flows out through the side outlet. In this way, the multi-dimensional vector fully submerged overflow energy storage pack of this invention can guide the temperature control medium to achieve multi-dimensional vector flow in different dimensions to control the temperature of the battery module, and can better control the temperature of the battery module and the temperature uniformity between individual battery cells.
[0034] This utility model's multi-dimensional vector fully submerged overflow energy storage tank, because the side flow channel is located on the energy storage pack, requires that during operation, the drain control valve be opened first to drain the temperature control medium inside the tank. Then, the temperature control medium is injected into the main inlet and the side inlet through the main inlet pipe and the auxiliary inlet pipe, respectively, so that the temperature control medium flows in a multi-dimensional vector direction within the energy storage pack to control the temperature of the battery modules and the uniform temperature of each battery cell. When operation stops, in order to better protect each battery module, the drain control valve can be closed, so that the temperature control medium flowing out of the main outlet and the side outlet can quickly fill the energy storage tank, achieving the technical purpose of fully submerged protection of the energy storage modules. Attached Figure Description
[0035] To make the objectives, technical solutions, and beneficial effects of this utility model clearer, the following drawings are provided for illustration: Figure 1 This is a schematic diagram of the structure of an embodiment of the multi-dimensional vector fully submerged overflow energy storage pack of this utility model; Figure 2 for Figure 1 AA section view; Figure 3 for Figure 2 Enlarged view of region C; Figure 4 for Figure 2 Enlarged view of region D; Figure 5 for Figure 1 BB cross-sectional view; Figure 6 for Figure 5 Enlarged view of region E; Figure 7 for Figure 5 Enlarged view of region F; Figure 8 This is a cross-sectional view of the multi-dimensional vector fully submerged overflow energy storage pack in this embodiment along the left-right direction; Figure 9 This is a schematic diagram of the structure of the first gasket; Figure 10 This is an isometric view of the multi-dimensional vector fully submerged overflow energy storage pack in this embodiment; Figure 11 This is a front view of the battery assembly. Figure 12 This is a front view of the rear side of the battery assembly; Figure 13 A front view of the right side of the battery assembly with the side guard panel hidden. Figure 14 This is an isometric view of the battery module. Figure 15This is a structural diagram of the lower support frame and the vector splitter component; Figure 16 This is a schematic diagram of the assembly structure of the upper pressure frame; Figure 17 for Figure 16 Enlarged view of region G; Figure 18 This is a schematic diagram of the upper pressure frame; Figure 19 This is a structural schematic diagram of an embodiment of the multi-dimensional vector fully submerged overflow energy storage tank of this utility model; Figure 20 for Figure 19 HH sectional view; Figure 21 for Figure 20 Sectional view II; Figure 22 for Figure 21 A cross-sectional view of JJ.
[0036] Explanation of reference numerals in the attached figures: 10-Battery assembly; 11-Battery cell; 12-End pressure plate; 121-Side liquid inlet; 122-Side liquid outlet; 13-Side guard plate; 131-Side sealing gasket; 132-Liquid inlet guide; 133-Liquid outlet guide; 134-Lower sealing plate; 135-Middle connecting plate; 136-Upper pressure plate; 137-Insulating sealing gasket; 138-Second gasket; 14-Positive electrode lead-out; 15-Negative electrode lead-out; 16-Lead-out pad; 161-Mounting positioning part; 162-Lead-out part; 163-Lead-out sealing gasket; 164-Lead-out sealing pressure plate; 17-Wire harness; 18-Connecting strap; 20-Outer casing; 21-Lower support frame; 211-Main liquid inlet; 212-Lower support plate; 213-Lower frame plate; 22-Upper pressure frame; 221-Upper frame; 222-Upper frame plate; 223-Upper sealing gasket; 224-Wiring hole; 225-Gasket positioning groove; 23-Sealing cover plate; 231-Overflow hole; 24-Guide frame; 241-Main liquid outlet; 25-Connecting strip; 26-Wire harness sealing gasket; 261-Wire harness sealing pressure plate; 27-Sealing cover; 31-Gap flow channel; 311-First gasket; 312-Gap branch flow channel; 313-Flow channel sealing strip; 32-Side flow channel; 33-Longitudinal branch flow channel; 331-Main branch port; 34-Cell support; 341-Protrusion; 35-Transverse branch flow channel; 36-Cell support frame; 37-Sealing support frame; 371-Bottom sealing gasket; 40-Compartment body; 41-Main liquid inlet pipe; 42-Secondary liquid inlet pipe; 43-Front sealing plate; 44-Door opening and closing assembly; 45-Top frame assembly; 451-Exhaust port; 452-Exhaust fan assembly; 453-Fire protection assembly; 46-Overflow channel; 50 - Mounting bracket; 51 - Mounting frame; 511 - Support beam; 512 - Lubricating strip; 513 - Positioning component; 52 - Diagonal column; 53 - Intermediate column; 100-Energy Storage Pack. Detailed Implementation
[0037] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand and implement the present invention. However, the embodiments are not intended to limit the present invention.
[0038] Example 1
[0039] like Figure 1-18 As shown, the multi-dimensional vector fully submerged overflow energy storage pack of this embodiment includes a battery assembly 10, a pack shell 20, and a multi-dimensional vector flow channel assembly. The battery assembly 10 includes at least one row of battery cells 11 arranged in a front-to-back array. Each row of battery cells 11 has end plates 12 at both its front and rear ends, and side guards 13 on its left and right sides. The pack shell 20 includes a lower support frame 21 for supporting the bottom surface of the battery assembly 10 and an upper pressure frame 22 for covering the top surface of the battery assembly 10. In this embodiment, the lower support frame 21 and the upper pressure frame 22 are fixedly connected to the end plates 12. Of course, in some other embodiments, the lower support frame 21 and the upper pressure frame 22 can also be fixedly connected.
[0040] In this embodiment, the multi-dimensional vector flow channel assembly includes a vector flow splitter assembly and a gap flow channel 31 disposed below the battery assembly 10. For example... Figure 15 As shown, the vector diversion component is disposed between the lower support frame 21 and the battery assembly 10 and is used to divert the temperature control medium to different positions in the gap channel 31 along two directions (longitudinal and transverse). The gap channel 31 is located between the battery cells 11 and between the end pressure plate 12 and the battery cells 11, and the gap channel 31 is sealed on all sides. The gap channel 31 is provided with a flow guiding component for guiding the temperature control medium to flow in at least two intersecting directions. In this embodiment, the flow guiding component uses a first gasket 311 arrayed within the gap channel 31. Specifically, as shown... Figure 8-9 As shown, the first gasket 311 is an array of diamond-shaped gaskets, and the array of diamond-shaped gaskets can form two intersecting mesh structures of gap channels 312.
[0041] The lower support frame 21 is provided with a main liquid inlet 211 that communicates with the vector diversion assembly. A sealing cover 23 is installed on the upper pressure frame 22, and the sealing cover 23 is provided with an overflow hole 231. The four edges of the sealing cover 23 are provided with a guide frame 24 for guiding the temperature control medium, and the rear end of the guide frame 24 is provided with a main liquid outlet 241. In this way, the temperature control medium injected through the main liquid inlet 211 is diverted by the vector diversion assembly into different positions of the gap flow channel 31, immerses the battery cell 11, and flows out through the overflow hole 231. The outflowing temperature control medium is discharged through the main liquid outlet 241 under the guidance of the guide frame 24, realizing the multi-dimensional vector flow of the temperature control medium in the outer casing 20, so as to better control the temperature and the temperature uniformity performance between the battery cells 11.
[0042] A side flow channel 32, independent of the gap flow channel 31, is formed between the side guard plate 13 and the battery assembly 10. The end pressure plate 12 at the front end has a side liquid inlet 121 communicating with the side flow channel 32, and the end pressure plate 12 at the rear end has a side liquid outlet 122 communicating with the side flow channel 32. Figure 11-12 As shown. In this way, the temperature control medium can enter the side flow channel 32 through the side liquid inlet 121 and be discharged through the side liquid outlet 122, so as to realize the flow of the temperature control medium in the side flow channel 32, thereby achieving the technical purpose of temperature control at both ends of the battery cell 11.
[0043] In this embodiment, the vector diversion assembly includes a longitudinal diversion channel 33 connected to the main inlet 211. Cell supports 34 are respectively provided on the left and right sides of the longitudinal diversion channel 33. Each cell support 34 has an upwardly protruding portion 341 corresponding to each row of battery cells 11. Adjacent protrusions 341 form a transverse diversion channel 35 for diverting the temperature control medium. The longitudinal diversion channel 33 and the transverse diversion channel 35 are respectively provided with a main diversion port 331. Figure 3 and Figure 7 As shown. In this embodiment, the size of the main diversion port 331 gradually increases from front to back along the longitudinal diversion channel 33, as... Figure 2 As shown. Thus, the temperature-controlled medium entering the longitudinal diversion channel 33 from the main inlet 211 is diverted through each main diversion port 331 into each transverse diversion channel 35. The transverse diversion channels 35 are connected to the gap channels 31. The temperature-controlled medium entering the transverse diversion channels 35 flows upward into the gap channels 31, achieving the technical purpose of diverting the temperature-controlled medium. In this embodiment, the cell support 34 is provided with a cell support frame 36 for supporting the battery cell 11.
[0044] like Figure 13As shown, in this embodiment, a side sealing gasket 131 is provided between the side guard plate 13 and the battery assembly 10, surrounding the side flow channel 32 to seal the side flow channel 32. A liquid inlet guide 132 is provided inside the side flow channel 32 corresponding to the side liquid inlet 121, and a liquid outlet guide 133 is provided corresponding to the side liquid outlet 122. The liquid inlet guide 132 is used to guide the temperature control medium along the front-back direction to the bottom middle position of the side flow channel 32, and the liquid outlet guide 133 is used to control the immersion height of the temperature control medium in the side flow channel 32 to reach a set height. Specifically, in this embodiment, the immersion height of the temperature control medium in the side flow channel 32 is the top position of the battery cell 11. In this embodiment, the liquid inlet guide 132 and the liquid outlet guide 133 are integrated with the side sealing gasket 131. In this embodiment, a second gasket 138 is provided between the side guard plate 13 and the battery assembly 10, and the second gasket 138 is a diamond-shaped gasket.
[0045] In this embodiment, sealing support frames 37 are provided around the battery cell bracket 34, and bottom sealing gaskets 371 are installed on the sealing support frames 37. The end pressure plate 12 is in a tight fit with the bottom sealing gaskets 371, such as... Figure 7 and Figure 15 As shown. The bottom of the side guard plate 13 is bent inward to form a lower sealing plate 134 that seals tightly with the bottom sealing gasket 371. The front and rear ends of the side guard plate 13 are bent inward to form a middle connecting plate 135 that is fixedly connected to the end pressure plate 12. The upper part of the side guard plate 13 is bent inward to form an upper pressure plate 136 that covers the edge of the battery assembly 10. An insulating sealing gasket 137 is provided between the upper pressure plate 136 and the battery assembly 10 to achieve the installation and fixation of the side guard plate 13. The upper pressure frame 22 is installed on the upper pressure plate 136.
[0046] In this embodiment, the upper pressure frame 22 includes an upper frame 221 located above the battery assembly 10 and surrounding it for controlling the immersion height of the temperature control medium, and an upper frame plate 222 surrounding it and fastening it to the end pressure plate 12 and the side guard plate 13, as shown. Figure 2-6 As shown in Figures 16-18, the front and rear ends of the upper frame plate 222 are fixedly connected to the end pressure plate 12. The sealing cover plate 23 is installed on the upper frame 221, and an upper sealing gasket 223 is provided between the sealing cover plate 23 and the top surface of the upper frame 221.
[0047] In this embodiment, the lower support frame 21 includes a lower support plate 212 located below the battery assembly 10. The lower support plate 212 has a surrounding lower frame plate 213 that is fastened to the end pressure plate 12 and the side guard plate 13. The front and rear ends of the lower frame plate 213 are fixedly connected to the end pressure plate 12. In this embodiment, the left and right ends of the upper frame plate 222 and the lower frame plate 213 are connected by a connecting strip 25, such as... Figure 10As shown. Specifically, the two ends of the connecting strip 25 are provided with clips, and the upper frame plate 222 and the lower frame plate 213 are respectively provided with snap-fit openings that cooperate with the clips, that is, the two ends of the connecting strip 25 are respectively snap-fitted and connected to the upper frame plate 222 and the lower frame plate 213.
[0048] In this embodiment, the upper frame 221 is provided with wiring holes 224 for wiring, and the outer surface of the upper frame 221 is provided with a wire harness sealing gasket 26 surrounding the wiring holes 224. Each wire harness 17 has a wiring groove on the wire harness sealing gasket 26, and a wire harness sealing pressure plate 261 is installed on the wire harness sealing gasket 26. Figure 6 As shown in Figures 16-18. In this way, the wire harness 17 can be led out, while ensuring the sealing performance of the wiring hole 224 and the location of the wire harness 17.
[0049] In this embodiment, the battery assembly 10 includes a positive electrode lead-out panel 14 and a negative electrode lead-out panel 15, and lead-out components are respectively provided on the upper frame 221 corresponding to the positive electrode lead-out panel 14 and the negative electrode lead-out panel 15. Figure 4 As shown in Figures 16-18, the lead-out assembly includes a lead-out pad 16 that is injection-molded onto the positive lead-out outlet 14 or the negative lead-out outlet 15, and a pad positioning groove 225 provided on the upper frame 221. The center of the lead-out pad 16 has a mounting positioning part 161 that positions and engages with the pad positioning groove 225. The mounting positioning part 161 has a lead-out part 162 extending out of the outer casing 20. The outer surface of the upper frame 221 has a lead-out outlet sealing gasket 163 fitted onto the lead-out part 162. A lead-out outlet sealing pressure plate 164 is installed on the lead-out outlet sealing gasket 163 and is fixedly connected to the end pressure plate 12. In this way, both the positive lead-out outlet 14 and the negative lead-out outlet 15 can be led out, and the positioning and sealing of the positive lead-out outlet 14 and the negative lead-out outlet 15 can be achieved.
[0050] In this embodiment, an electronic control board is installed on the end pressure plate 12 at the front end. The electronic control board is covered by a sealing cover 27. The sealing cover 27 should have good thermal conductivity so as to better control the temperature of the electronic control board.
[0051] In this embodiment, a connecting strip 18 located above and / or below the battery assembly 10 is installed between the end pressure plates 12 at the front and rear ends to improve the structural strength of the battery assembly 10.
[0052] In this embodiment, the gap flow channel 31 is sealed from all sides by a flow channel sealing strip 313. Specifically, the battery assembly 10 in this embodiment includes a row of battery cells 11 arranged in a front-to-back direction, and flow channel sealing strips 313 are respectively provided at both ends of the gap flow channel 31 located between two adjacent battery cells 11 and between adjacent end plates 12 and battery cells 11. Of course, in some other embodiments, the battery assembly 10 includes two rows of battery cells 11 arranged in a front-to-back direction, and flow channel sealing strips 313 are respectively provided at both ends of the gap flow channel 31 formed between two adjacent rows of battery cells 11 and between two adjacent rows of end plates 12 and battery cells 11; flow channel sealing strips 313 are respectively provided at both ends of the gap flow channel 31 formed between two adjacent rows of battery cells 11.
[0053] Example 2
[0054] like Figure 19-22 As shown, the multi-dimensional vector fully submerged overflow energy storage tank of this embodiment includes a tank body 40, and a mounting frame 50 is provided inside the tank body 40. The mounting frame 50 is provided with at least one layer of mounting frame 51 for mounting the energy storage pack 100 as described in Embodiment 1. The tank body 40 is provided with a main inlet pipe 41 connected to the main inlet 211 of each energy storage pack 100 and a secondary inlet pipe 42 connected to the side inlet 121 of each energy storage pack 100. An overflow channel 46 is formed between the rear side of the tank body 40 and the energy storage pack 100. The bottom of the tank body 40 is provided with a drain pipe for discharging the temperature control medium. A drain control valve is provided on the drain pipe. In this way, the temperature control medium discharged from the energy storage pack 100 is discharged through the overflow channel 46 and the drain pipe. When full submersion is required, the drain control valve is closed to fill the tank body 40 with temperature control medium.
[0055] The compartment 40 includes a sealing frame surrounding the mounting bracket 50 to form a immersion chamber for full immersion of the energy storage pack 100. Specifically, the front side of the compartment 40 is open and has a front sealing plate 43 detachably connected thereto; the compartment 40 has an opening and closing door assembly 44 located outside the front sealing plate, and the opening and closing door assembly 44 has a front insulation layer inside. The left, rear, and right sides of the compartment 40 each have insulation components (not shown in the figure) located outside the sealing frame.
[0056] In this embodiment, the main inlet pipe 41 is detachably installed between the front sealing plate 43 and the mounting frame 50. The mounting frame 50 includes diagonal columns 52 located at the four diagonal positions of the compartment 40 and intermediate columns 53 located between the diagonal columns 52. The two diagonal columns located on both sides of the front end of the mounting frame 50 serve as auxiliary inlet pipes 42.
[0057] In this embodiment, the mounting frame 51 includes support frame beams 511 located on the left, rear, and right sides of the mounting frame 50, respectively. The support frame beams 511 are fixedly mounted on the corresponding diagonal columns 52 and the middle column 53, and the top surfaces of the three support frame beams 511 form a mounting surface for mounting the energy storage pack 100. The top surfaces of the support frame beams 511 located on the left and right sides of the mounting frame 50 are provided with lubricating strips 512 for reducing friction with the energy storage pack; a positioning element 513 for positioning the energy storage pack 100 is installed on the support frame beam 511 located on the rear side of the mounting frame 50.
[0058] In this embodiment, the top of the compartment 40 is provided with a top frame assembly 45, and the side of the top frame assembly 45 is provided with an exhaust port 451 and an exhaust fan assembly 452 corresponding to the exhaust port 451; a fire-fighting assembly 453 is provided inside the top frame assembly 45.
[0059] The above-described embodiments are merely preferred embodiments provided to fully illustrate the present invention, and the scope of protection of the present invention is not limited thereto. Equivalent substitutions or modifications made by those skilled in the art based on the present invention are all within the scope of protection of the present invention. The scope of protection of the present invention is defined by the claims.
Claims
1. A multi-dimensional vector fully submerged overflow energy storage pack, characterized in that: Including the outer casing and battery assembly; The battery assembly includes at least one row of battery cells arranged in a front-to-back direction, each row of battery cells having end pressure plates at both ends, and side guards on the left and right sides of the battery assembly; the outer casing includes a lower support frame for supporting the bottom surface of the battery assembly and an upper pressure frame for covering the top surface of the battery assembly; the lower support frame and the upper pressure frame are fixedly connected to the end pressure plates, and / or the lower support frame and the upper pressure frame are fixedly connected to each other; It also includes a multi-dimensional vector flow channel assembly, which includes a vector diversion component and a gap flow channel disposed below the battery assembly. The vector diversion component is disposed between the lower support frame and the battery assembly and is used to divert the temperature control medium to different positions of the gap flow channel in two directions: longitudinal and transverse. The gap flow channel is located between the battery cells and between the end pressure plate and the battery cells, and the gap flow channel is sealed on all sides. The gap flow channel is provided with a flow guiding component for guiding the temperature control medium to flow in at least two intersecting directions. The lower support frame is provided with a main liquid inlet that communicates with the vector diversion component; a sealing cover is installed on the upper pressure frame, and an overflow hole is provided on the sealing cover; a flow guide frame for guiding the temperature control medium is provided around the sealing cover, and a main liquid outlet is provided at the rear end of the flow guide frame; The side guard plate and the battery assembly form a side flow channel independent of the gap flow channel. The end pressure plate at the front end is provided with a side liquid inlet communicating with the side flow channel, and the end pressure plate at the rear end is provided with a side liquid outlet communicating with the side flow channel.
2. The multi-dimensional vector fully submerged overflow energy storage pack according to claim 1, characterized in that: The vector diversion component includes a longitudinal diversion channel connected to the main liquid inlet. Cell supports are provided on the left and right sides of the longitudinal diversion channel. Each cell support has an upwardly protruding part corresponding to each row of battery cells. A transverse diversion channel for diverting temperature control medium is formed between adjacent protrusions. The longitudinal diversion channel and the transverse diversion channel are provided with a main diversion port.
3. The multi-dimensional vector fully submerged overflow energy storage pack according to claim 2, characterized in that: The size of the main diversion port gradually increases from front to back along the longitudinal diversion channel.
4. The multi-dimensional vector fully submerged overflow energy storage pack according to claim 2, characterized in that: The cell support frame is provided with a cell support frame for supporting the individual battery cells.
5. The multi-dimensional vector fully submerged overflow energy storage pack according to claim 1, characterized in that: A side sealing gasket is provided between the side guard plate and the battery assembly, surrounding the side flow channel.
6. The multi-dimensional vector fully submerged overflow energy storage pack according to claim 5, characterized in that: The side flow channel is provided with an inlet guide corresponding to the side liquid inlet and an outlet guide corresponding to the side liquid outlet; the inlet guide is used to guide the temperature control medium to the bottom middle position of the side flow channel along the front-back direction; the outlet guide is used to control the immersion height of the temperature control medium in the side flow channel to reach a preset height.
7. The multidimensional vector fully submerged overflow energy storage pack according to claim 6, characterized in that: The liquid inlet guide and the liquid outlet guide are integrated with the side sealing gasket.
8. The multi-dimensional vector fully submerged overflow energy storage pack according to claim 2, characterized in that: The battery cell support is provided with sealing support frames around its perimeter, and a bottom sealing gasket is installed on the sealing support frame. The end pressure plate is in tight fit with the bottom sealing gasket. The bottom of the side guard plate is bent inward to form a lower sealing plate that is in tight fit with the sealing gasket.
9. The multidimensional vector fully submerged overflow energy storage pack according to claim 1, characterized in that: The front and rear ends of the side guard plate are bent inward to form a middle connecting plate that is fixedly connected to the end pressure plate.
10. The multidimensional vector fully submerged overflow energy storage pack according to claim 1, characterized in that: The upper part of the side guard plate is bent inward to form an upper pressure plate covering the edge of the battery assembly, and an insulating sealing gasket is provided between the upper pressure plate and the battery assembly; the upper pressure frame is installed on the upper pressure plate.
11. The multidimensional vector fully submerged overflow energy storage pack according to claim 1, characterized in that: The upper pressure frame includes an upper frame located above the battery assembly and surrounding it to control the immersion height of the temperature control medium, and an upper frame plate surrounding it and fastening it to the end pressure plate and side guard plate; the front and rear ends of the upper frame plate are fixedly connected to the end pressure plate.
12. The multidimensional vector fully submerged overflow energy storage pack according to claim 11, characterized in that: The sealing cover is installed on the upper frame, and an upper sealing gasket is provided between the sealing cover and the top surface of the upper frame.
13. The multidimensional vector fully submerged overflow energy storage pack according to claim 11, characterized in that: The lower support frame includes a lower support plate located below the battery assembly. The lower support plate has a lower frame plate that surrounds and is fastened to the end pressure plate and side guard plate. The front and rear ends of the lower frame plate are fixedly connected to the end pressure plate. The left and right ends of the upper frame plate and the lower frame plate are connected by a connecting strip.
14. The multidimensional vector fully submerged overflow energy storage pack according to claim 11, characterized in that: The upper frame is provided with wiring holes for wiring, and the outer side of the upper frame is provided with a wire harness sealing gasket around the wiring holes. The wire harness sealing gasket is provided with wiring grooves corresponding to each wire harness, and a wire harness sealing pressure plate is installed on the wire harness sealing gasket.
15. The multidimensional vector fully submerged overflow energy storage pack according to claim 11, characterized in that: The battery assembly includes a positive electrode lead-out and a negative electrode lead-out. Lead-out components are respectively provided on the upper frame corresponding to the positive and negative electrode leads-out. Each lead-out component includes a lead-out pad that is hermetically injection molded onto the positive or negative electrode lead-out and a pad positioning groove provided on the upper frame. The center of the lead-out pad has a mounting positioning part that positions and cooperates with the pad positioning groove. The mounting positioning part has a lead-out portion extending out of the outer casing. A lead-out sealing gasket is provided on the outer surface of the upper frame, fitted onto the lead-out portion. A lead-out sealing pressure plate is installed on the lead-out sealing gasket.
16. The multidimensional vector fully submerged overflow energy storage pack according to claim 1, characterized in that: An electronic control board is mounted on the end pressure plate located at the front end, and the electronic control board is covered with a sealing cover.
17. The multidimensional vector fully submerged overflow energy storage pack according to claim 1, characterized in that: A connecting strip located above and / or below the battery assembly is installed between the end plates at the front and rear ends.
18. The multidimensional vector fully submerged overflow energy storage pack according to claim 1, characterized in that: The flow guiding component employs a first gasket array arranged within the gap flow channel; a second gasket is provided between the side guard plate and the battery assembly.
19. The multidimensional vector fully submerged overflow energy storage pack according to claim 1, characterized in that: The gap channel is sealed on all sides by a channel sealing strip.
20. The multidimensional vector fully submerged overflow energy storage pack according to claim 19, characterized in that: The battery assembly includes a row of battery cells arranged in a front-to-back direction, with sealing strips at both ends of the gap channels located between adjacent battery cells and between adjacent end plates and battery cells; or, The battery assembly includes two rows of battery cells arranged in a front-to-back direction. The gap channels formed between two adjacent rows of battery cells and between two adjacent rows of end plates and battery cells are respectively provided with flow channel sealing strips at both ends.
21. A multi-dimensional vector fully submerged overflow energy storage tank, characterized in that: The device includes a housing, within which a mounting frame is provided; the mounting frame has at least one layer for mounting the energy storage pack as described in any one of claims 1-19; the housing has a main inlet pipe communicating with the main inlet of each energy storage pack and a secondary inlet pipe communicating with the side inlet of each energy storage pack; an overflow channel is formed between the rear side of the housing and the energy storage pack; the bottom of the housing has a drain pipe communicating with the overflow channel; and a drain control valve is provided on the drain pipe; the housing includes a sealing frame surrounding the mounting frame to form an immersion chamber for fully immersing the energy storage pack.
22. The multi-dimensional vector fully submerged overflow energy storage tank according to claim 21, characterized in that: The front side of the compartment has an opening and a front sealing plate that is detachably connected to it; the compartment is provided with an opening and closing door assembly located outside the front sealing plate, and the opening and closing door assembly is provided with a front insulation layer.
23. The multi-dimensional vector fully submerged overflow energy storage tank according to claim 21, characterized in that: The left, rear, and right sides of the compartment are respectively equipped with heat insulation components located outside the sealing frame.
24. The multi-dimensional vector fully submerged overflow energy storage tank according to claim 22, characterized in that: The main inlet pipe is detachably installed between the front sealing plate and the mounting bracket.
25. The multi-dimensional vector fully submerged overflow energy storage tank according to claim 21, characterized in that: The mounting frame includes diagonal columns located at the four opposite corners of the compartment and a middle column located between the diagonal columns. The two diagonal columns located on both sides of the front end of the mounting frame serve as the auxiliary liquid inlet pipes.
26. The multi-dimensional vector fully submerged overflow energy storage tank according to claim 25, characterized in that: The mounting frame includes support beams located on the left, rear, and right sides of the mounting frame, respectively. The support beams are fixedly installed on the corresponding diagonal and intermediate columns, and the top surfaces of the three support beams form a mounting surface for installing the energy storage pack.
27. The multi-dimensional vector fully submerged overflow energy storage tank according to claim 26, characterized in that: The top surfaces of the support frame beams located on the left and right sides of the mounting frame are provided with lubricating strips to reduce friction with the energy storage pack; a positioning element for positioning the energy storage pack is installed on the support frame beam located on the rear side of the mounting frame.
28. The multi-dimensional vector fully submerged overflow energy storage tank according to claim 21, characterized in that: The top of the compartment is provided with a top frame assembly, and the side of the top frame assembly is provided with an exhaust port and an exhaust fan assembly corresponding to the exhaust port; the top frame assembly is provided with a fire-fighting component.