Improved mechanism for spin riveting battery caps
Patent Information
- Application Number
- CN202522174388.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-14
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-10-14
AI Technical Summary
传统的旋铆机构包括滚轮座1’、滚轮轴管2’、滚轮轴3’、两个旋铆滚轮4’,滚轮轴管2’的上端固定在滚轮座1’上,滚轮轴3’的中部垂直固定在滚轮轴管2’的下部,两个旋铆滚轮4’通过轴承可旋转的套接在滚轮轴3’的两侧,组装时,需要有旋铆机构上的对顶盖101的扣边进行旋压而将绝缘圈102、密封圈103、硬质极柱104等装配在一起,旋铆滚轮4’是通过顶盖101的扣边、绝缘圈102、硬质极柱104对密封圈103施压,由于绝缘圈102为陶瓷材料制成,压力太大容易破损,影响成品率
[0011]1、由于本实用新型在机构中心增加压杆,通过硬质极柱直接压缩密封圈,解决软质结构件传力不足问题,避免了绝缘圈的破损,成品率高。
Smart Images

Figure CN224908186U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery technology, and in particular to an improved mechanism for riveting battery caps. Background Technology
[0002] The battery cap is an important component of a battery; it provides a sealed function and acts as a safety valve, such as... Figure 1 As shown, the battery cap 100 is typically composed of a top cover 101, an insulating ring 102, a sealing ring 103, and a rigid terminal 104. The top cover 101 serves to provide a positive conductive terminal, and the sealing ring 103 is disposed inside the top cover 101 and located between the rigid terminal 104 and the bottom plate of the top cover 101. The traditional riveting mechanism includes a roller seat 1', a roller shaft tube 2', a roller shaft 3', and two riveting rollers 4'. The upper end of the roller shaft tube 2' is fixed on the roller seat 1', and the middle part of the roller shaft 3' is vertically fixed to the lower part of the roller shaft tube 2'. The two riveting rollers 4' are rotatably sleeved on both sides of the roller shaft 3' via bearings. During assembly, the top cover 101 needs to be pressed by the riveting mechanism to assemble the insulating ring 102, sealing ring 103, hard pole 104, etc. together. The riveting rollers 4' apply pressure to the sealing ring 103 through the top cover 101's snap edge, the insulating ring 102, and the hard pole 104. Since the insulating ring 102 is made of ceramic material, it is easy to break if the pressure is too high, which affects the yield. Utility Model Content
[0003] The purpose of this utility model is to provide an improved riveting mechanism for battery caps with adjustable riveting roller height and high yield.
[0004] To achieve the above objectives, the technical solution of this utility model is:
[0005] This utility model discloses an improved mechanism for riveting battery caps, comprising a base, an upper seat, a guide rod, a pressure rod, a central shaft tube, a synchronous wheel, a synchronous bearing, a roller seat, a roller shaft tube, and a riveting roller;
[0006] The base is fixedly installed on the lifting mechanism. The upper end of the guide rod is fixed on the upper seat, and the lower end of the guide rod is movably inserted through the base. The upper part of the pressure rod is screwed to the upper seat, and the middle part of the pressure rod is movably inserted through the central shaft tube. The lower part of the pressure rod passes through the roller shaft tube and then passes through the riveting roller. The lower end of the pressure rod can abut against the battery cap. The upper part of the central shaft tube is fixedly inserted through the base. The synchronous wheel is rotatably sleeved on the central shaft tube through the synchronous bearing. The top surface of the roller seat is fixed to the bottom surface of the synchronous wheel, and the bottom surface of the roller seat is fixedly connected to the riveting roller through the roller shaft tube.
[0007] The pressure rod consists of an adjusting rod, an adjusting rod, and a positioning rod, which are sequentially and fixedly connected together. The adjusting rod is screwed onto the upper seat, the adjusting rod is movably inserted into the central shaft tube, and the positioning rod passes through the roller shaft tube and then into the riveting roller, with the lower end of the positioning rod able to abut against the battery cap.
[0008] The riveting roller includes two roller bushings, two fixing screws, two rollers, and riveting bearings; the two roller bushings are respectively vertically fixed to both sides of the roller shaft tube by fixing screws, and the two rollers are respectively rotatably sleeved on the roller bushings by riveting bearings; the inner side of the roller has notches for forming.
[0009] There is a handle at the top of the lever for rotating the lever.
[0010] By adopting the above solution, this utility model has the following advantages:
[0011] 1. Because this utility model adds a pressure rod at the center of the mechanism, it directly compresses the sealing ring through the hard pole, which solves the problem of insufficient force transmission of soft structural parts, avoids damage to the insulation ring, and has a high yield.
[0012] 2. The upper part of the pressure rod of this utility model is screwed to the upper seat, and the height of the pressure rod can be adjusted up and down, thereby adjusting the height of the riveting roller, which solves the problem that the edge of the riveting top cover becomes thinner as the compression ratio of the sealing ring increases (the riveting pressure increases).
[0013] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of a traditional riveting mechanism;
[0015] Figure 2 This is a front view of the present invention;
[0016] Figure 3 yes Figure 2 A sectional view along line CC. Detailed Implementation
[0017] like Figure 2 , Figure 3 As shown, this utility model is an improved mechanism for riveting a battery cap, including a base 1, an upper seat 2, a guide rod 3, a pressure rod 4, a central shaft tube 5, a synchronous wheel 6, a synchronous bearing 7, a roller shaft tube 8, a riveting roller 9, and a roller seat 10.
[0018] The base 1 is fixedly installed on the lifting mechanism (not shown in the figure). The upper end of the guide rod 3 is fixed on the upper seat 2, and the lower end of the guide rod 3 is movably inserted on the base 1. The upper part of the pressure rod 4 is screwed onto the upper seat 2, and the middle part of the pressure rod 4 is movably inserted into the central shaft tube 5. The lower part of the pressure rod 4 passes through the roller shaft tube 8 and then passes through the riveting roller 9. The lower end of the pressure rod 4 can abut against the top cover 101 in the battery cap. The upper part of the central shaft tube 5 is fixedly inserted into the base 1. The synchronous wheel 6 is rotatably sleeved on the central shaft tube 5 through the synchronous bearing 7. The top surface of the roller seat 10 is fixed to the bottom surface of the synchronous wheel 6, and the bottom surface of the roller seat 10 is fixedly connected to the riveting roller 9 through the roller shaft tube 8.
[0019] The pressure rod 4 consists of an adjusting rod 41, an adjusting rod 42, and a positioning rod 43; the adjusting rod 41, adjusting rod 42, and positioning rod 43 are sequentially and fixedly connected together; the adjusting rod 41 is screwed onto the upper seat 2, the adjusting rod 42 is movably inserted into the central shaft tube 5, and the positioning rod 43 passes through the roller shaft tube 8 and then into the riveting roller 9, with its lower end abutting against the top cover 101 of the battery cap. A handle 44 for rotating the pressure rod is located at the top of the adjusting rod 41.
[0020] The riveting roller 9 includes two roller bushings 91, two fixing screws 92, two rollers 93, and a riveting bearing 94. The two roller bushings 91 are vertically fixed to both sides of the roller shaft tube 8 by fixing screws, and the two rollers 93 are rotatably sleeved on the roller bushings 91 by the riveting bearings 94. The inner side of the roller 93 has a notch for forming so as to form the snap edge of the top cover 101.
[0021] The working principle of this utility model:
[0022] During operation, the lifting mechanism drives the present invention to press down, directly compressing the sealing ring 103 through the rigid pole 104, solving the problem of insufficient force transmission of soft structural parts, avoiding damage to the insulation ring, and achieving a high yield.
[0023] The above description is merely a preferred embodiment of the present utility model, and therefore cannot be used to limit the scope of the present utility model. All equivalent changes and modifications made in accordance with the scope of the patent application and the contents of the specification of the present utility model should still fall within the scope of the patent of the present utility model.
Claims
1. An improved mechanism for riveting a battery cap, characterized in that: Includes base, upper seat, guide rod, pressure rod, central shaft tube, synchronous wheel, synchronous bearing, roller seat, roller shaft tube, and riveting roller; The base is fixedly installed on the lifting mechanism. The upper end of the guide rod is fixed on the upper seat, and the lower end of the guide rod is movably inserted through the base. The upper part of the pressure rod is screwed to the upper seat, and the middle part of the pressure rod is movably inserted through the central shaft tube. The lower part of the pressure rod passes through the roller shaft tube and then passes through the riveting roller. The lower end of the pressure rod can abut against the battery cap. The upper part of the central shaft tube is fixedly inserted through the base. The synchronous wheel is rotatably sleeved on the central shaft tube through the synchronous bearing. The top surface of the roller seat is fixed to the bottom surface of the synchronous wheel, and the bottom surface of the roller seat is fixedly connected to the riveting roller through the roller shaft tube.
2. The improved battery cap riveting mechanism according to claim 1, characterized in that: The pressure rod consists of an adjusting rod, an adjusting rod, and a positioning rod, which are sequentially and fixedly connected together. The adjusting rod is screwed onto the upper seat, the adjusting rod is movably inserted into the central shaft tube, and the positioning rod passes through the roller shaft tube and then into the riveting roller, with the lower end of the positioning rod able to abut against the battery cap.
3. The improved battery cap riveting mechanism according to claim 1, characterized in that: The riveting roller includes two roller bushings, two fixing screws, two rollers, and riveting bearings; the two roller bushings are respectively vertically fixed to both sides of the roller shaft tube by fixing screws, and the two rollers are respectively rotatably sleeved on the roller bushings by riveting bearings; the inner side of the roller has notches for forming.
4. The improved battery cap riveting mechanism according to claim 1, characterized in that: There is a handle at the top of the lever for rotating the lever.