Anti-collision battery pack cover plate with buffer pad

Abstract

The utility model belongs to the technical field of anti -collision battery package apron, and disclose a kind of anti -collision battery package apron with cushion, the inside of the upper apron is equipped with silica gel cushion one, the outside of the upper apron is equipped with aluminium plate, the upper end surface of the aluminium plate is equipped with rigid material layer one, the lower end surface of the silica gel cushion one is equipped with polyethylene honeycomb foam plastic layer one, the lower end surface of the polyethylene honeycomb foam plastic layer one is equipped with battery support, by silica gel cushion, polyethylene honeycomb foam plastic layer and rigid material layer, utilize silica gel cushion can utilize its good elasticity absorption and dispersion impact energy, reduce vibration transmission, utilize polyethylene honeycomb foam plastic layer rely on honeycomb structure to further enhance buffering energy-absorbing effect, reduce apron weight, utilize rigid material layer can resist outside larger impact force and scratch, protect internal structure.

Description

Technical Field

[0001] This utility model belongs to the technical field of anti-collision battery pack cover plates, specifically an anti-collision battery pack cover plate with a buffer pad. Background Technology

[0002] As new energy devices become more widespread, battery pack safety is becoming increasingly critical. Traditional cover plates have limited buffering performance and can easily damage the battery structure or even cause safety hazards during collisions.

[0003] Meanwhile, a battery pack cover and a battery pack are disclosed (announcement number CN219040650U). The battery pack cover includes: a cover body, a first fitting area formed on a first side of the cover body, and a second fitting area formed on a second side of the cover body; a label, the label being located on the first side of the cover body and fitting to the first fitting area; and a buffer, the buffer being located on the second side of the cover body and fitting to the second fitting area.

[0004] The aforementioned battery pack cover and battery pack can only be improved to increase the efficiency of the battery pack cover production line and reduce labor costs. However, they cannot provide collision buffering for the battery pack inside the cover. As a result, when the battery pack is subjected to impact and compression, the battery core is prone to thermal runaway and fire due to the lack of effective buffering. Other internal components may be short-circuited and catch fire or even explode due to compression and impact during use.

[0005] Therefore, a collision-resistant battery pack cover with a buffer pad is proposed to address the above problems. Utility Model Content

[0006] To address the problems mentioned in the background art, this utility model provides an anti-collision battery pack cover with a buffer pad. It has the advantages of using a silicone buffer pad to absorb and disperse impact energy and reduce vibration transmission due to its good elasticity, using a polyethylene honeycomb foam layer to further enhance the buffering and energy absorption effect and reduce the weight of the cover, and using a rigid material layer to resist large external impacts and scratches and protect the internal structure.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a collision-resistant battery pack cover with a buffer pad, comprising a silicone buffer pad fixedly disposed inside the upper cover, an aluminum plate fixedly disposed on the outer side of the upper cover, a rigid material layer fixedly disposed on the upper end surface of the aluminum plate, a polyethylene honeycomb foam plastic layer fixedly disposed on the lower end surface of the silicone buffer pad, and a battery bracket fixedly disposed on the lower end surface of the polyethylene honeycomb foam plastic layer.

[0008] Preferably, a battery pack is fixedly mounted on the lower end face of the battery holder, and magnetic grooves are opened in the middle of the left and right sides of the lower end face of the upper cover plate. Magnetic blocks are fixedly mounted inside the magnetic grooves, and a lower cover plate is fixedly mounted on the lower end face of the magnetic blocks, with the lower cover plate fitting against the upper cover plate.

[0009] By adopting the above technical solution, the lower cover plate and the upper cover plate are properly fitted and fixed, ensuring a stable connection of the structure.

[0010] Preferably, a second silicone cushioning pad is fixedly provided inside the lower cover plate, and a second layer of polyethylene honeycomb foam is fixedly provided on the upper surface of the second silicone cushioning pad.

[0011] By adopting the above technical solutions, a buffering and shock absorption effect can be achieved, protecting the internal structure.

[0012] Preferably, the lower outer side of the upper cover plate is fixed with silicone sealant, and the lower inner side of the silicone sealant is fixed to the lower cover plate.

[0013] By adopting the above technical solution, the sealing and firmness of the connection between the upper cover plate and the lower cover plate are enhanced.

[0014] Preferably, a first polyethylene honeycomb foam layer is fixedly disposed on the upper end surface of the second polyethylene honeycomb foam layer, and the first polyethylene honeycomb foam layer is fixed to the battery pack.

[0015] By adopting the above technical solutions, the battery pack can be further buffered and protected, reducing the impact of external shocks.

[0016] Preferably, a copper plate is fixedly provided on the lower end face of the lower cover plate, and a rigid material layer II is fixedly provided on the lower end face of the copper plate.

[0017] By adopting the above technical solutions, heat dissipation and structural rigidity can be enhanced, protecting the lower cover and internal components.

[0018] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0019] 1. This utility model utilizes a silicone buffer pad, a polyethylene honeycomb foam layer, and a rigid material layer. The silicone buffer pad can absorb and disperse impact energy and reduce vibration transmission due to its good elasticity. The polyethylene honeycomb foam layer further enhances the buffering and energy absorption effect and reduces the weight of the cover plate due to its honeycomb structure. The rigid material layer can resist greater external impact and scratches and protect the internal structure.

[0020] 2. This utility model utilizes aluminum plates, copper plates, and silicone sealant. The aluminum plates have excellent thermal conductivity, which can effectively dissipate the heat generated by the battery to achieve cooling and prevent the battery from being affected by excessive temperature. The silicone sealant has excellent sealing performance, high and low temperature resistance, aging resistance, and adhesion. It is used to seal the connection of the cover plate to prevent dust, moisture, etc. from entering the battery pack, thus ensuring the safety and stability of battery use. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the installation structure of the polyethylene honeycomb foam plastic layer of this utility model;

[0023] Figure 3 This is a schematic diagram of the installation structure of the magnetic block of this utility model;

[0024] Figure 4 This is a schematic diagram of the installation structure of the silicone cushioning pad of this utility model.

[0025] In the diagram: 1. Top cover; 2. Aluminum plate; 3. Rigid material layer one; 4. Silicone sealant; 5. Silicone cushioning pad one; 6. Battery bracket; 7. Polyethylene honeycomb foam layer one; 8. Magnetic slot; 9. Bottom cover; 10. Battery pack; 11. Magnetic block; 12. Copper plate; 13. Rigid material layer two; 14. Silicone cushioning pad two; 15. Polyethylene honeycomb foam layer two. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] The following describes an embodiment of this utility model based on its overall structure.

[0028] like Figures 1 to 4 As shown, this utility model provides a collision-resistant battery pack cover with a buffer pad, including a silicone buffer pad 5 fixedly installed inside the upper cover 1 for buffering, an aluminum plate 2 fixedly installed on the outer side of the upper cover 1, a rigid material layer 3 fixedly installed on the upper end surface of the aluminum plate 2, a polyethylene honeycomb foam plastic layer 7 fixedly installed on the lower end surface of the silicone buffer pad 5 for buffering and protection, and a battery bracket 6 fixedly installed on the lower end surface of the polyethylene honeycomb foam plastic layer 7 for insulation.

[0029] A battery pack 10 is fixedly mounted on the lower end face of the battery bracket 6. Magnetic grooves 8 are opened in the middle of the left and right sides of the lower end face of the upper cover plate 1. Magnetic blocks 11 are fixedly mounted inside the magnetic grooves 8 to play a fixing role. A lower cover plate 9 is fixedly mounted on the lower end face of the magnetic blocks 11, and the lower cover plate 9 is in contact with the upper cover plate 1.

[0030] The lower cover plate 9 is equipped with a silicone cushioning pad 14 for cushioning, and a polyethylene honeycomb foam layer 15 is fixed on the upper surface of the silicone cushioning pad 14.

[0031] The lower outer side of the upper cover plate 1 is fixed with silicone sealant 4 for sealing and fixing, and the lower inner side of the silicone sealant 4 is fixed with the lower cover plate 9.

[0032] A polyethylene honeycomb foam layer 7 is fixedly provided on the upper end face of the second polyethylene honeycomb foam layer 15 to serve as a buffer, and the first polyethylene honeycomb foam layer 7 is fixed to the battery pack 10.

[0033] A copper plate 12 is fixedly provided on the lower end face of the lower cover plate 9 to serve as a heat dissipation device, and a rigid material layer 13 is fixedly provided on the lower end face of the copper plate 12.

[0034] The working principle and process of a collision-resistant battery pack cover with a cushioning pad:

[0035] The design of this anti-collision battery pack cover with cushioning pads is mainly to effectively protect the battery pack 10. Its working principle is based on the characteristics and cooperation of each component. The function of the silicone cushioning pads: The silicone cushioning pad 5 inside the upper cover 1 and the silicone cushioning pad 14 inside the lower cover 9 have good elasticity and cushioning performance. When the battery pack 10 is subjected to external collision or impact, the silicone cushioning pads can absorb and disperse part of the impact force, reducing the force directly transmitted to the battery pack 10, thereby reducing the risk of damage to the battery pack 10 due to collision. The function of the polyethylene honeycomb foam layers: The polyethylene honeycomb foam layers 7 and 15 also have a cushioning effect. Their honeycomb structure makes them resistant to pressure. This material can deform under force, further absorbing and dispersing the impact. It is also lightweight, ensuring a cushioning effect without adding excessive burden to the battery pack 10. Magnetic blocks 11 are installed in the magnetic grooves 8 inside the lower left and right sides of the upper cover 1. These magnetic blocks 11 are connected to the lower cover 9, allowing the upper cover 1 and lower cover 9 to fit tightly together. This magnetic connection method not only facilitates installation and disassembly but also ensures the relative position of the upper cover 1 and lower cover 9 remains stable during normal use, preventing loosening due to shaking or vibration. Silicone adhesive 4 at the lower outer side of the upper cover 1 fixes the upper cover 1 and lower cover 9 together. Silicone adhesive 4 has good adhesion and sealing properties, further enhancing the connection between the upper cover 1 and lower cover 9. The aluminum plate 2 is located on the outer side of the upper cover plate 1, and the copper plate 12 is located on the lower end face of the lower cover plate 9. Both the aluminum plate 2 and the copper plate 12 have good thermal conductivity, which can conduct away the heat generated by the battery pack 10 during operation, which helps to dissipate heat from the battery pack 10 and ensure that the battery pack 10 operates in a suitable temperature environment. The first rigid material layer 3 is located on the upper end face of the aluminum plate 2, and the second rigid material layer 13 is located on the lower end face of the copper plate 12. These two rigid material layers can provide additional physical protection for the battery pack 10, preventing external sharp objects from directly impacting the battery pack 10, thus protecting the battery pack 10. A silicone cushioning pad 5 is fixedly installed inside the upper cover plate 1. An aluminum plate 2 is fixedly installed on the outside of the upper cover plate 1. A rigid material layer 3 is then fixedly installed on the upper surface of the aluminum plate 2. A polyethylene honeycomb foam layer 7 is fixedly installed on the lower surface of the silicone cushioning pad 5. A battery bracket 6 is then fixedly installed on the lower surface of the polyethylene honeycomb foam layer 7. A battery pack 10 is fixedly installed on the lower surface of the battery bracket 6. Magnetic grooves 8 are formed in the middle of the left and right sides of the lower surface of the upper cover plate 1, and magnetic blocks 11 are fixedly installed inside the magnetic grooves 8. A silicone cushioning pad 14 is fixedly installed inside the lower cover plate 9. A polyethylene honeycomb foam layer 15 is fixedly installed on the upper surface of the silicone cushioning pad 14. The lower cover plate 9 is then attached to the upper cover plate 1 using the magnetic blocks 11.Fix the lower end face of the magnetic block 11 to the lower cover plate 9. Apply silicone sealant 4 to the lower outer side of the upper cover plate 1, and fix the lower inner side of the silicone sealant 4 to the lower cover plate 9. This completes the assembly of the entire battery pack 10 cover plate. When the battery pack 10 is working normally, the aluminum plate 2 and copper plate 12 conduct away the heat generated by the battery pack 10, ensuring heat dissipation. If the battery pack 10 is subjected to external collision or impact, the silicone buffer pad 1 5, silicone buffer pad 2 14, polyethylene honeycomb foam layer 1 7, and polyethylene honeycomb foam layer 2 15 will absorb and disperse the impact force, protecting the battery pack 10. Without damage, the magnetic block 11 and silicone sealant 4 ensure a tight connection and stability between the upper cover 1 and the lower cover 9, preventing separation during use and ensuring the normal operation of the battery pack 10. If maintenance or component replacement is required, the silicone sealant 4 can be removed first. By overcoming the magnetic force of the magnetic block 11, the lower cover 9 can be separated from the upper cover 1, allowing the battery pack 10 cover to be opened. Internal components such as the battery pack 10 and battery bracket 6 can then be inspected, maintained, or replaced. After maintenance, the battery pack 10 can be reassembled according to the assembly procedure.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A collision-resistant battery pack cover with a buffer pad, comprising an upper cover (1), characterized in that: The upper cover plate (1) is fixedly provided with a silicone cushioning pad (5), the upper cover plate (1) is fixedly provided with an aluminum plate (2), the upper end surface of the aluminum plate (2) is fixedly provided with a rigid material layer (3), the lower end surface of the silicone cushioning pad (5) is fixedly provided with a polyethylene honeycomb foam plastic layer (7), and the lower end surface of the polyethylene honeycomb foam plastic layer (7) is fixedly provided with a battery bracket (6).

2. The anti-collision battery pack cover with a buffer pad according to claim 1, characterized in that: The battery holder (6) is fixedly provided with a battery pack (10) on its lower end face. The lower end face of the upper cover plate (1) is provided with magnetic grooves (8) on both the left and right sides. The magnetic grooves (8) are fixedly provided with magnetic blocks (11). The lower end face of the magnetic blocks (11) is fixedly provided with a lower cover plate (9), and the lower cover plate (9) is in contact with the upper cover plate (1).

3. The anti-collision battery pack cover with a buffer pad according to claim 2, characterized in that: The lower cover plate (9) is fixedly provided with a silicone buffer pad II (14), and the upper end surface of the silicone buffer pad II (14) is fixedly provided with a polyethylene honeycomb foam plastic layer II (15).

4. The anti-collision battery pack cover with a buffer pad according to claim 1, characterized in that: The lower outer side of the upper cover plate (1) is fixed with silicone sealant (4), and the lower inner side of the silicone sealant (4) is fixed with the lower cover plate (9).

5. A collision-resistant battery pack cover with a buffer pad according to claim 3, characterized in that: The upper end face of the second polyethylene honeycomb foam layer (15) is fixedly provided with the first polyethylene honeycomb foam layer (7), and the first polyethylene honeycomb foam layer (7) is fixed to the battery pack (10).

6. A collision-resistant battery pack cover with a buffer pad according to claim 2, characterized in that: A copper plate (12) is fixedly provided on the lower end face of the lower cover plate (9), and a rigid material layer (13) is fixedly provided on the lower end face of the copper plate (12).

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