Commercial vehicle integrated ctp battery pack mounting structure and vehicle

CN224908266UActive Publication Date: 2026-10-27SHANGHAI XIRE ENERGY VEHICLE CO LTD +2
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Patent Information

Application Number
CN202522380513.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-10
Publication Date
2026-10-27
Estimated Expiration
2035-11-10

AI Technical Summary

Technical Problem

同时也存在电池包在整车上浪费较大的空间,加上整车为电池包所增加的安装托架后整体能量密度低,随着新能源动力电池技术的成熟,尤其是乘用车一体化电池(CTP、CTC)技术的日益成熟,标准电池包在商用车上的缺点和矛盾也越来越多,因此,考虑动力电池CTP、CTC在商用车上的应用

Benefits of technology

[0022](1)本实用新型采用单个大容量CTP电池包替代多个标准箱,车架纵梁一体化集成电池安装框架作为CTP电池包的安装结构,取消了臃肿的中间托架,电池包横跨车架左右纵梁且位于前后轮之间,布局极为紧凑。这为底盘上的其他功能部件提供了布置空间,极大提升了商用车辆底盘的空间利用率。

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Abstract

The utility model discloses a kind of commercial vehicle integrated CTP battery pack mounting structure and vehicle, comprising: fixed in the battery mounting frame of the left and right sides of vehicle frame longitudinal beam, fixed on the PACK box of the battery mounting frame and vehicle frame longitudinal beam, CTP battery pack is set in the cavity formed by PACK lower box and PACK upper cover enclosure;CTP battery pack includes: electric core tray, electric core baffle vertically set in the left and right sides of the electric core tray, multiple blade electric core arranged between two electric core baffles, and upper cover plate is covered in the top of two electric core baffles;The inner bottom of PACK lower box is provided with lower fixing structure for fixing the CTP battery pack, the installation of CTP battery pack is realized.The utility model uses single large capacity CTP battery pack to replace multiple standard boxes, vehicle frame longitudinal beam integrated battery mounting frame is used as the mounting structure of CTP battery pack, greatly improve the space utilization of commercial vehicle chassis, and improve the structural rigidity and strength of entire battery system even chassis.
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Description

Technical Field

[0001] This utility model relates to the field of commercial vehicle battery pack installation technology, specifically, to an integrated CTP battery pack installation structure and vehicle for commercial vehicles. Background Technology

[0002] Currently, most power batteries used in new energy commercial vehicles adopt standard battery packs. Standard battery pack power battery systems have certain advantages, such as: batteries are manufactured by professional battery manufacturers, the technology is mature, they have good versatility, and the energy density of a single battery pack can be relatively high. However, they also waste a lot of space in the vehicle, and the overall energy density is low due to the additional mounting brackets added to the vehicle for the battery pack. With the maturation of new energy power battery technology, especially the increasing maturity of integrated battery technology (CTP, CTC) for passenger vehicles, the disadvantages and contradictions of standard battery packs in commercial vehicles are becoming more and more apparent. Therefore, the application of CTP and CTC power batteries in commercial vehicles is being considered. Utility Model Content

[0003] The purpose of this utility model is to provide an integrated CTP battery pack installation structure and vehicle for commercial vehicles, which replaces the standard box power battery system used in the prior art with a CTP battery pack to improve the power capacity of commercial vehicles; and to design a PACK box structure that works in conjunction with the CTP battery pack to realize the installation of the CTP battery pack.

[0004] The present invention solves the above problems through the following technical solution:

[0005] An integrated CTP battery pack mounting structure for commercial vehicles includes:

[0006] The battery mounting frame is fixed to the left and right sides of the vehicle frame longitudinal beams;

[0007] The PACK enclosure is fixed to the battery mounting frame and the vehicle frame longitudinal beam. The PACK enclosure includes: a lower PACK enclosure and a upper PACK cover that covers the lower PACK enclosure.

[0008] The CTP battery pack is disposed in a cavity formed by the lower housing of the PACK and the upper cover of the PACK; the CTP battery pack includes: a cell tray, cell baffles vertically disposed on the left and right sides of the cell tray, a plurality of blade cells arranged between the two cell baffles, and an upper cover plate covering the two cell baffles.

[0009] Furthermore, the bottom of the PACK housing is equipped with a lower fixing structure for securing the CTP battery pack, enabling the installation of the CTP battery pack.

[0010] As a further improvement, each CTP battery pack contains at least two layers of blade cells, with a cell tray between adjacent layers of blade cells. The cell tray between adjacent layers of blade cells is integrated with a liquid cooling plate, and the end of the cell tray with the integrated liquid cooling plate has a coolant inlet and a coolant outlet.

[0011] As a further improvement, a thermally conductive structural adhesive is provided between the blade cell and the cell tray to achieve bonding.

[0012] As a further improvement, the lower fixing structure is a lower cell tray fixing boss set at the bottom of the lower box of the PACK. The lower cell tray fixing boss is provided with a lower cell tray fixing point, and the cell tray located at the bottom of the CTP battery pack is fixed to the lower cell tray fixing boss by a fastener.

[0013] As a further improvement, the lower housing of the PACK is also provided with an upper fixing structure, which includes an upper cell tray fixing boss and an upper cell tray fixing bracket mounted thereon. The upper cell tray is fixed to the upper cell tray fixing bracket by fasteners.

[0014] As a further improvement, the upper battery cell tray fixing bracket is Z-shaped and has a first fixing point and a second fixing point located on the horizontal part; the first fixing point is connected to the battery cell tray, and the second fixing point is connected to the upper battery cell tray fixing boss.

[0015] As a further improvement, the CTP battery pack also includes: a CCS integrated busbar assembly;

[0016] The CCS integrated busbar assembly includes: a CCS support plate, a plurality of aluminum busbars for series and parallel connection of battery cells and a plurality of temperature sensors disposed on the CCS support plate. The CCS support plate is installed on the front and / or rear side of the blade battery cell and is connected to the battery cell baffle.

[0017] As a further improvement, the CCS integrated busbar assembly also includes: a CSC slave control board, a data acquisition harness, and a data acquisition harness connector disposed on the upper cover plate; the data acquisition harness is connected to the CSC slave control board through the data acquisition harness connector, and the other end is connected to the battery cell series-parallel aluminum busbar and temperature sensor on the CCS tray.

[0018] As a further improvement, the PACK enclosure has a "T"-shaped structure. The interior of the lower PACK enclosure is divided into three interconnected cavities by two through beams. The upper part of the lower PACK enclosure is provided with several PACK cover fixing points and several battery pack and vehicle frame mounting points. The PACK cover fixing points and the battery pack and vehicle frame mounting points are arranged at intervals.

[0019] Furthermore, this utility model also solves the above problems through the following technical solutions:

[0020] A vehicle is provided with a commercial vehicle integrated CTP battery pack mounting structure as described above.

[0021] Compared with the prior art, this utility model has the following advantages and beneficial effects:

[0022] (1) This utility model uses a single high-capacity CTP battery pack to replace multiple standard boxes. The integrated battery mounting frame of the chassis longitudinal beam serves as the mounting structure for the CTP battery pack, eliminating the bulky intermediate bracket. The battery pack spans the left and right longitudinal beams of the chassis and is located between the front and rear wheels, resulting in an extremely compact layout. This provides space for the arrangement of other functional components on the chassis, greatly improving the space utilization rate of the commercial vehicle chassis.

[0023] (2) In this utility model, the lower box of the PACK is designed as the main load-bearing structure, and the battery pack and the frame hoisting points designed around its perimeter are directly and securely connected to the longitudinal beams of the frame and the battery mounting frame. The weight of the CTP battery pack and the impact load it receives during operation are directly transferred to the frame through the lower box of the PACK, eliminating the redundant structure and weight brought by the traditional independent bracket, and improving the structural rigidity and strength of the entire battery system and even the chassis. Attached Figure Description

[0024] Figure 1 This is an installation diagram of an integrated CTP battery pack installation structure for commercial vehicles according to this utility model;

[0025] Figure 2 This is a schematic diagram of the structure of the CTP battery pack of this utility model;

[0026] Figure 3 This is a three-dimensional schematic diagram of the CTP battery pack of this utility model;

[0027] Figure 4 This is a schematic diagram of the structure of the lower housing of the PACK of this utility model;

[0028] Figure 5 This is a schematic diagram showing the installation of the lower housing of the PACK and the CTP battery pack of this utility model;

[0029] Figure 6This is a schematic diagram of the structure of the CCS integrated busbar assembly of this utility model;

[0030] Figure 7 This is a schematic diagram of the upper battery cell tray fixing bracket of this utility model;

[0031] Figure 8 This is a schematic diagram of the structure of the PACK housing of this utility model;

[0032] Figure 9 This is a three-dimensional schematic diagram of the PACK housing of this utility model;

[0033] Figure 10 This is a cross-sectional schematic diagram of the PACK enclosure of this utility model.

[0034] Figure reference numerals: 100, Battery mounting frame; 200, PACK lower enclosure; 21, Lower cell tray fixing boss; 211, Lower cell tray fixing point; 22, Upper cell tray fixing bracket; 221, First fixing point; 222, Second fixing point; 23, Upper cell tray fixing boss; 231, Upper cell tray fixing point; 24, PACK top cover fixing point; 25, Battery pack and frame lifting point; 26, Battery pack mounting positioning pin; 27, Enclosure reinforcing rib; 29, Battery pack total positive output; 30, Explosion-proof valve; 31, High-voltage wiring harness fixing bracket; 32, Low-voltage communication interface; 33, Battery pack liquid cooling pipe interface; 34, Grounding point; 35, Battery pack total negative output; 36 37. Maintenance switch MSD; 300. Liquid cooling pipeline; 301. CTP battery pack; 302. Cell tray; 303. Cell tray fixing point; 304. Coolant pipeline inlet; 305. Coolant pipeline outlet; 306. Cell baffle; 307. Blade cell; 308. Top cover; 309. Shock-absorbing foam; 300. CSC mounting bracket; 301. Data acquisition harness; 301. CSC slave control board; 302. Fire detector; 313. Data acquisition harness connector; 314. Data acquisition harness fixing clip; 315. CCS tray; 316. Cell series and parallel aluminum busbar; 317. Temperature sensor; 400. Frame longitudinal beam; 500. Fixing parts; 600. PACK top cover. Detailed Implementation

[0035] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0036] Example:

[0037] Combined with appendix Figure 1-10 As shown, an integrated CTP battery pack installation structure for commercial vehicles includes: a battery mounting frame 100, a PACK housing, and a frame longitudinal beam 400. The battery mounting frame 100 is installed on the left and right sides of the frame longitudinal beam 400 by bolts, screws, and other fasteners 500. The PACK housing includes a lower PACK housing 200 and a upper PACK cover 600. The CTP battery pack 300 protrudes into the lower PACK housing 200, and the lower PACK housing 200 and the upper PACK cover are closed to each other so that the CTP battery pack 300 is placed in the cavity formed by the lower PACK housing 200 and the upper PACK cover. The PACK housing containing the CTP battery pack 300 is then installed on the battery mounting frame 100 and the frame longitudinal beam 400.

[0038] The CTP battery pack 300 includes: a cell tray 301, cell baffles 302 vertically arranged on the left and right sides of the cell tray 301, a plurality of blade cells 303 arranged between the two cell baffles 302, and an upper cover plate 304 covering the two cell baffles 302; and the inner bottom of the PACK lower housing 200 is provided with a lower fixing structure and an upper fixing structure for fixing the CTP battery pack 300, so as to realize the installation of the CTP battery pack 300.

[0039] Furthermore, the lower fixing structure is a lower cell tray fixing boss 21 located at the bottom of the PACK lower housing 200. The lower cell tray fixing boss 21 is provided with lower cell tray fixing points 211. The cell tray 301 located at the bottom of the CTP battery pack is fixed to the lower cell tray fixing boss 21 by the fixing member 500. The upper fixing structure includes an upper cell tray fixing boss 23 and an upper cell tray fixing bracket 22 mounted thereon. The upper cell tray 301 is fixed to the upper cell tray fixing bracket 22 by the fixing member 500.

[0040] The CTP battery pack 300 also includes: CCS integrated busbar assembly;

[0041] The CCS integrated busbar assembly includes: a CCS tray 312, a plurality of series-parallel aluminum busbars 313 and a plurality of temperature sensors 314 disposed on the CCS tray 312, and a CCS slave control board 308, a data acquisition harness 307 and a data acquisition harness connector 310 disposed on the upper cover plate 304. The CCS tray 312 is mounted on the front and / or rear side of the blade battery cell 303 and is connected to the battery cell baffle 302. The data acquisition harness 307 is connected to the CSC slave control board 308 through the data acquisition harness connector 310, and the other end is connected to the series-parallel aluminum busbars 313 and temperature sensors 314 on the CCS tray 312.

[0042] Preferably, the PACK housing has a "T" shaped structure. The interior of the lower PACK housing 200 is divided into three interconnected cavities by two through beams, so that three CTP battery packs 300 can be installed, and it can be easily installed in conjunction with the battery mounting frame 100 and the vehicle frame longitudinal beam 400.

[0043] In one specific embodiment, the CTP battery pack 300 includes: a cell tray 301, a cell baffle 302, a blade cell 303, a top cover 304, and a CCS tray 312; the battery pack housing is composed of the cell tray 301, the cell baffle 302, and the top cover 304.

[0044] The cell tray 301 has cell tray fixing points 3011 on its front and rear protrusions. Cell baffles 302 are vertically welded to the left and right sides of the cell tray 301. A lug is formed at either the left or right end of the cell tray, with a coolant inlet 3012 and a coolant outlet 3013 on the lug. Blade cells 303 are arranged in rows between the two cell baffles 302 on the cell tray 301. A top cover 304 covers the two cell baffles 302 and is secured with bolts. The entire CTP battery pack 300 is fixed to the PACK housing by the cell tray fixing points 3011 and the bolts.

[0045] Several temperature sensors 314 and aluminum busbars 313 for series and parallel connection of battery cells are arranged in a row on the CCS tray 312. The CCS tray 312 is installed at the front and rear of the CTP battery pack 300 and is connected and fixed to the battery cell baffles 302 arranged on the left and right.

[0046] In an optional embodiment, the CTP battery pack 300 is a double-layer cell, which is provided with two layers of cell trays 301. The bottom cell tray 301 has no thermal management structure, that is, no coolant inlet 3012 and coolant outlet 3013. Only the top cell tray 301 is provided with a thermal management structure. It is also provided with two layers of blade cells 303. The lower and upper surfaces of the top cell tray 301 are coated with adhesive, and the upper surface of the bottom cell tray 301 is coated with adhesive to bond the blade cells 303.

[0047] Preferably, the upper and lower surfaces of the cell tray are coated with thermally conductive structural adhesive to bond the upper and lower blade cells respectively, while also providing thermal management for the upper and lower blade cells.

[0048] Furthermore, the cell connection system (CCS), which is composed of blade cells 303, acquisition harness / FPC, aluminum busbars, plastic parts, etc., integrated by hot pressing or riveting, is responsible for the series and parallel connection of cells and the acquisition and transmission of voltage / temperature.

[0049] Specifically, the battery cell connection system (CCS) includes: a blade battery cell 303, several shock-absorbing foams 305 and several CSC fixing brackets 306 disposed above the upper cover plate 304, a data acquisition harness 307, a CSC slave control board 308, a fire detector 309, a data acquisition harness connector 310, and a data acquisition harness fixing clip 311. The CSC slave control board 308 is connected to the data acquisition harness connector 310. The data acquisition harness 307 connected to the data acquisition harness connector 310 is fixed above the upper cover plate 304 by the data acquisition harness fixing clip 311. The other end of the data acquisition harness 307 connected to the data acquisition harness connector 310 is connected to several temperature sensors 314 and battery cell series-parallel aluminum busbars 313 mounted on the CCS support plate 312. The CSC slave control board 308 is mounted via the CSC fixing brackets 306.

[0050] The lower enclosure 200 of the PACK includes: a lower cell tray fixing boss 21 located at the bottom of the enclosure, an upper cell tray fixing bracket 22 and an upper cell tray fixing boss 23 located in the enclosure, and a plurality of PACK top cover fixing points 24, a plurality of battery pack and vehicle frame lifting points 25 and battery pack mounting positioning pins 26 formed at the upper end of the enclosure.

[0051] The lower cell tray fixing boss 21 is provided with a lower cell tray fixing point 211, which is engaged with the cell tray fixing point 3011 on the bottom cell tray 301 of the CTP battery pack 300 by screws; the upper cell tray fixing point 231 on the upper cell tray fixing boss 23 is equipped with an upper cell tray fixing bracket 22 by screws, which is engaged with the cell tray fixing point 3011 on the upper cell tray 301 of the multi-layer CTP battery pack 300 by screws. The upper end of the housing has several PACK cover fixing points 24 and several battery pack and frame mounting points 25, which are respectively used to mate with the PACK cover and CTP battery pack 300 for installation. Preferably, the several PACK cover fixing points 24 and several battery pack and frame mounting points 25 are spaced apart, and the battery pack and frame mounting points 25 are fixed nuts. The battery pack mounting positioning pins 26 are used to pre-position the PACK lower housing 200 and the PACK cover for installation, which facilitates installation.

[0052] Preferably, the upper battery cell tray fixing bracket 22 is Z-shaped, and each horizontal part of the Z-shape is provided with a fixing point, namely a first fixing point 221 and a second fixing point 222. The first fixing point 221 is used to cooperate with the upper battery cell tray 301, and the second fixing point 222 is used to install the upper battery cell tray fixing bracket 22 onto the upper battery cell tray fixing boss 23 by screws.

[0053] The outer side of the PACK enclosure houses components such as the battery pack total positive output 29, an explosion-proof valve 30, a high-voltage wiring harness fixing bracket 31, a low-voltage communication interface 32, a battery pack liquid cooling pipe interface 33, a grounding point 34, a battery pack total negative output 35, and a maintenance switch MSD 36. Preferably, in this embodiment, all these components are located on the same side of the PACK enclosure. In this embodiment, the PACK enclosure is T-shaped, and these components are located at the head of the T-shape. Reinforcing ribs 27 are provided on both sides of the connection between the head and the lower part of the T-shape, and an explosion-proof valve 30 is also provided at the lower part.

[0054] The battery pack's total positive output 29 and total negative output 35 are ports for outputting DC high-voltage power from the battery pack. They are responsible for powering the motor controller during operation and receiving power from the charging station during charging. The battery pack's total positive output 29 and total negative output 35 are directly connected to both ends of the series-connected cell cluster inside the battery pack. They are connected to the main contactor, typically inside or near the service switch MSD module, and a fuse via a high-voltage copper busbar. The service switch MSD36 is used to blow in case of severe overcurrent or short circuit, protecting the battery pack and high-voltage lines. The low-voltage communication interface 32 is directly connected to the main control board of the battery management system via a low-voltage wiring harness, serving as a channel for signal communication between the CTP battery pack and the vehicle controller. The battery pack liquid cooling pipe interface 33 is connected to the liquid cooling plate inside the CTP battery pack via liquid cooling pipe 37. Typically, there is a pair of interfaces, one for coolant inlet and one for coolant outlet, to connect to the vehicle's thermal management system, forming a coolant circulation loop. The explosion-proof valve 30 is directly connected to the internal space of the CTP battery pack. When the internal pressure of the CTP battery pack becomes too high due to abnormal conditions such as thermal runaway of the cells, the explosion-proof valve will automatically open to quickly release the high-pressure gas and prevent the battery pack casing from bursting due to excessive pressure. The grounding point 34 reliably electrically connects the metal structure of the PACK lower enclosure to the vehicle chassis / frame through bolts and grounding wire harness, providing a common reference potential for the high-voltage system and preventing the casing from becoming live due to insulation failure, thus avoiding the risk of electric shock to personnel. The high-voltage wire harness fixing bracket 31 is used to fix and guide the high-voltage wire harness leading from the main positive and main negative interfaces to the vehicle outside the CTP battery pack.

[0055] The installation method of the integrated CTP battery pack mounting structure for commercial vehicles according to this utility model is as follows:

[0056] The integrated CTP battery pack 300 is installed in the PACK box and fixed with bolts using the battery mounting frame 100 integrated with the vehicle frame longitudinal beam 400. The PACK box is installed from bottom to top. In addition, the cells of the CTP battery pack 300 are directly installed in the battery pack housing, replacing the traditional "cell → module → pack" battery pack solution, improving space utilization and energy density.

[0057] Specifically, the assembly of the CTP battery pack 300 is as follows: First, the cell tray 301 is welded together with the cell baffles 302 at both ends of the cell. Thermally conductive structural adhesive is applied to the bottom of the cell tray 301. Then, the cell is clamped and placed into the cell tray 301 using tooling equipment. Finally, the top cover plate 304 is placed on top and bolted to the cell baffles 302 at both ends of the cell.

[0058] After the CTP battery pack 300 is assembled and manufactured, it is installed in the lower box of the PACK. The lower cell tray 301 is first fixed to the lower cell tray fixing boss 21 with bolts. Then, the upper cell tray fixing bracket 22 is fixed to the upper cell tray fixing boss 23 with bolts. Finally, the upper cell tray 301 and the upper cell tray fixing bracket 22 are bolted together and fixed.

[0059] The lower housing of the PACK is a "T"-shaped structure made of aluminum extrusion profiles welded together. Two beams running through the front and back divide the lower housing into three chambers. The two beams running through the front and back improve the overall rigidity and strength of the battery pack. The three chambers are interconnected and use an integrated PACK top cover. A foam sealing strip is used between the PACK top cover and the lower housing. The sealing strip is compressed by bolts to fix the top cover. The lower housing has a flange around its perimeter with special points for mounting to the vehicle frame. The lower housing is the main load-bearing structure.

[0060] This utility model also includes a vehicle equipped with the integrated CTP battery pack mounting structure for commercial vehicles.

[0061] The integrated CTP battery pack of this invention has the following advantages compared to the traditional standard pack:

[0062] Traditional standard battery pack solutions have low energy density, making it difficult to achieve vehicle lightweighting. They use standard battery boxes with separate layouts, which offer flexibility. However, each battery box must meet national standards, such as resistance to random vibration, impact, compression, and waterproofing. Although a single standard box has a simple design and high energy density, calculating the energy density of multiple battery packs together, especially with the addition of battery brackets, reduces the overall energy density, increasing the difficulty of vehicle lightweighting and resulting in higher vehicle energy consumption. In contrast, the CTP battery pack solution eliminates the complex process of assembling cells into modules, modules into standard packs, and standard packs into the vehicle battery system. It directly integrates the cells into the pack, significantly improving energy density.

[0063] Traditional standard package solutions have low space utilization, compressing the layout space for other functional components in the vehicle, resulting in low overall vehicle space utilization. The traditional longitudinal beam + standard package layout scheme occupies a large space, compressing the layout space for other functional components. In contrast, the integrated CTP battery pack for commercial vehicles is uniformly installed through the PACK box, and then simultaneously utilizes the vehicle frame longitudinal beams and universal casting brackets, resulting in high space utilization and saving a lot of space for the layout of other functional components.

[0064] In summary, the integrated CTPCTP battery pack and its mounting structure not only improve the energy density of the entire vehicle, but also enhance the space utilization of the vehicle.

[0065] Although the present invention has been described herein with reference to illustrative embodiments, the above embodiments are merely preferred embodiments of the present invention, and the implementation of the present invention is not limited to the above embodiments. It should be understood that those skilled in the art can design many other modifications and implementations, which will fall within the scope and spirit of the principles disclosed in this application.

Claims

1. An integrated CTP battery pack mounting structure for commercial vehicles, characterized in that, include: The battery mounting frame (100) is fixed to the left and right sides of the longitudinal beam (400) of the vehicle frame; The PACK enclosure is fixed to the battery mounting frame (100) and the vehicle frame longitudinal beam (400). The PACK enclosure includes: a lower PACK enclosure (200) and a upper PACK cover that covers the lower PACK enclosure (200). The CTP battery pack (300) is disposed in a cavity formed by the lower box (200) and the upper cover of the PACK; the CTP battery pack (300) includes: a cell tray (301), cell baffles (302) vertically disposed on the left and right sides of the cell tray (301), a plurality of blade cells (303) arranged between the two cell baffles (302), and an upper cover plate (304) covering the two cell baffles (302). Furthermore, the bottom of the lower housing (200) of the PACK is provided with a lower fixing structure for fixing the CTP battery pack (300), thereby enabling the installation of the CTP battery pack (300).

2. The integrated CTP battery pack mounting structure for commercial vehicles according to claim 1, characterized in that, Each CTP battery pack (300) contains at least two layers of blade cells (303), with a cell tray (301) between two adjacent layers of blade cells (303). The cell tray (301) between two adjacent layers of blade cells (303) is integrated with a liquid cooling plate. The end of the cell tray (301) with the integrated liquid cooling plate has a coolant inlet (3012) and a coolant outlet (3013).

3. The integrated CTP battery pack mounting structure for commercial vehicles according to claim 2, characterized in that, A thermally conductive structural adhesive is provided between the blade cell (303) and the cell tray (301) to achieve bonding.

4. The integrated CTP battery pack mounting structure for commercial vehicles according to claim 1, characterized in that, The lower fixing structure is a lower cell tray fixing boss (21) located at the bottom of the PACK lower box (200). The lower cell tray fixing boss (21) is provided with a lower cell tray fixing point (211). The cell tray (301) located at the bottom of the CTP battery pack is fixed to the lower cell tray fixing boss (21) by the fixing component.

5. The integrated CTP battery pack mounting structure for commercial vehicles according to claim 1, characterized in that, The lower housing (200) of the PACK is also provided with an upper fixing structure, which includes an upper cell tray fixing boss (23) and an upper cell tray fixing bracket (22) installed thereon. The upper cell tray (301) is fixed to the upper cell tray fixing bracket (22) by fasteners.

6. The integrated CTP battery pack mounting structure for commercial vehicles according to claim 5, characterized in that, The upper cell tray fixing bracket (22) is Z-shaped and has a first fixing point (221) and a second fixing point (222) located on the horizontal part. The first fixing point (221) is connected to the cell tray (301), and the second fixing point (222) is connected to the upper cell tray fixing boss (23).

7. The integrated CTP battery pack mounting structure for commercial vehicles according to claim 1, characterized in that, The CTP battery pack (300) also includes: a CCS integrated busbar assembly; The CCS integrated busbar assembly includes: a CCS tray (312), a plurality of aluminum busbars (313) for series and parallel connection of battery cells disposed on the CCS tray (312), and a plurality of temperature sensors (314). The CCS tray (312) is installed on the front and / or rear side of the blade battery cell (303) and is connected to the battery cell baffle (302).

8. The integrated CTP battery pack mounting structure for commercial vehicles according to claim 7, characterized in that, The CCS integrated busbar assembly also includes: a CSC slave control board (308), a data acquisition harness (307), and a data acquisition harness connector (310) disposed on the upper cover plate (304). The acquisition harness (307) is connected to the CSC slave control board (308) through the acquisition harness connector (310), and the other end is connected to the battery cell series-parallel aluminum busbar (313) and temperature sensor (314) on the CCS tray (312).

9. The integrated CTP battery pack mounting structure for commercial vehicles according to claim 1, characterized in that, The PACK enclosure has a "T" shaped structure, and the interior of the lower PACK enclosure (200) is divided into three interconnected cavities by two through beams; The upper part of the PACK lower housing (200) is provided with several PACK top cover fixing points (24) and several battery pack and vehicle frame mounting points (25), and the PACK top cover fixing points (24) and the battery pack and vehicle frame mounting points (25) are arranged at intervals.

10. A vehicle, characterized in that, The device is equipped with an integrated CTP battery pack mounting structure for commercial vehicles as described in any one of claims 1-9.