A piercing IDC wire pair board connector
Patent Information
- Application Number
- CN202522508323.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-26
AI Technical Summary
[0004]但现有刺破式 IDC线对板连接器刺破口易失效,导致电流传输不稳定;且结构设计复杂使得组装效率低
(1)通过设置双导通端,当一个导通端失效后,另一导通端能继续传输电流,提高电流传输的稳定性,且通过连接端将第一导通端、第二导通端固接,实现一体化设计,结构简单,使得组装更为方便,节约组装时间;
Smart Images

Figure CN224908473U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of connector technology, and in particular to a piercing IDC wire-to-board connector. Background Technology
[0002] The piercing IDC wire-to-board connector is a precision component that enables rapid connection between cables and circuit boards without the need for wire stripping. It uses the sharp edge of the terminal to pierce the insulation layer and form an airtight contact with the conductor, combining high efficiency and reliability.
[0003] Due to its no-stripping process and simplified assembly procedure, piercing IDC can reduce costs by 30%-50% compared to traditional crimp connectors. With its advantages of no-stripping, low cost, high reliability, and easy installation, it has become the mainstream choice in industries such as industrial, automotive, and consumer electronics.
[0004] However, the puncture points of existing puncture-type IDC line-to-board connectors are prone to failure, resulting in unstable current transmission; and the complex structural design leads to low assembly efficiency. Summary of the Invention
[0005] Based on this, the purpose of this application is to provide a piercing wire-to-board connector, comprising: a housing and terminals housed in the housing, the terminals including a first conductive terminal, a second conductive terminal, and a connecting terminal for connecting the first conductive terminal and the second conductive terminal, the first conductive terminal and the second conductive terminal being housed in the housing for piercing the wires connected to the connector to achieve electrical connection, and the side of the connecting terminal not connected to the first conductive terminal and the second conductive terminal extending out of the housing for fixing to an external substrate.
[0006] Furthermore, the connecting end is fixedly connected to the first conductive end and the second conductive end by welding, and the side of the connecting end extending out of the outer side of the housing is flat and used to connect to the substrate.
[0007] Furthermore, the outer surface of the connecting end is flush with the end faces of the first conductive end and the second conductive end.
[0008] Furthermore, both the first conductive end and the second conductive end include a piercing section and a fixed section fixedly connected to the piercing section. The piercing section is used to pierce the wire of the connector to achieve electrical connection, and the fixed section is used to connect to the connection end. The end face of the fixed section away from the piercing section is flush with the outer surface of the connection end.
[0009] Furthermore, the piercing section includes a first cantilever and a second cantilever, which are spaced apart to form a piercing opening therebetween for piercing the wire.
[0010] Furthermore, the free ends of the first and second cantilever arms are provided with guide ramps to facilitate the insertion of guide wires into the puncture opening.
[0011] Furthermore, the fixed section includes a crossbeam, a third cantilever, and a fourth cantilever. One end of the crossbeam is connected to the first conductive end, and the other end is connected to the second conductive end. The third cantilever and the fourth cantilever are respectively fixed to one side of the crossbeam away from the first cantilever and the second cantilever, and are spaced apart to form a gap in the middle to accommodate the connecting end, so that the outer side of the connecting end is flush with the end faces of the third cantilever and the fourth cantilever.
[0012] Furthermore, the ends of the third cantilever and the fourth cantilever that are away from the first cantilever and the second cantilever are fixedly connected.
[0013] Furthermore, the outer side of the first cantilever, second cantilever, third cantilever, or fourth cantilever is provided with a protrusion for fixing to the housing.
[0014] Furthermore, the housing is provided with a plurality of parallel wire grooves for accommodating incoming wires. The plurality of wire grooves include a first accommodating through groove and a second accommodating through groove arranged in parallel. The directions of the first accommodating through groove and the second accommodating through groove are parallel to the directions of the wire grooves. The first conductive end and the second conductive end are respectively accommodated in the first accommodating through groove and the second accommodating through groove, and their ends extend out of the first conductive end and the second conductive end. The connecting end is fixedly connected to the first conductive end and the second conductive end and is located outside the housing.
[0015] The beneficial effects of this utility model are as follows: (1) By setting dual conducting terminals, when one conducting terminal fails, the other conducting terminal can continue to transmit current, improving the stability of current transmission. Furthermore, by connecting the first conducting terminal and the second conducting terminal, an integrated design is achieved, which is simple in structure, making assembly more convenient and saving assembly time. (2) The connector is miniaturized by setting the outer surface of the connection end to be flush with the end faces of the first and second conductive ends; (3) By providing protrusions on the outer sides of the first cantilever and the second cantilever or the third cantilever and the fourth cantilever, the terminals are more firmly fixed to the housing. Attached Figure Description
[0016] Figure 1 This is a schematic diagram showing the usage status of the connector in this application; Figure 2 This is a schematic diagram of the connector structure; Figure 3 This is a schematic diagram of the shell structure; Figure 4 This is one of the structural schematic diagrams of the terminal; Figure 5 This is the second schematic diagram of the terminal structure.
[0017] In the figure: 11-Housing; 111-Wire groove; 112-First receiving groove; 113-Second receiving groove; 12-Terminal; 121-First conductive end; 122-Second conductive end; 1211-Piercing section; 12111-First cantilever; 12112-Second cantilever; 1212-Fixing section; 12121-Crossbeam; 12122-Third cantilever; 12123-Fourth cantilever; 123-Connecting end; 124-Protrusion; 13-Wire; 14-Substrate. Detailed Implementation
[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0019] In the description of this invention, it should be noted that the terms "vertical direction," "up," "down," and "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0020] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or a connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0021] Please see Figure 1-5This application provides a piercing wire-to-board connector, including: a housing 11 and terminals 12 housed in the housing 11. The terminals 12 include a first conductive end 121, a second conductive end 122, and a connecting end 123 for connecting the first conductive end 121 and the second conductive end 122. The first conductive end 121 and the second conductive end 122 are housed in the housing 11 and are used to pierce the wires connected to the connector to achieve electrical connection. The side of the connecting end 123 that is not connected to the first conductive end 121 and the second conductive end 122 extends out of the housing 11.
[0022] This application uses dual conducting terminals. When one conducting terminal fails, the other conducting terminal can continue to transmit current, improving the stability of current transmission. Furthermore, the first conducting terminal 121 and the second conducting terminal 122 are fixedly connected through the connecting terminal 123, realizing an integrated design with a simple structure, making assembly more convenient and saving assembly time.
[0023] In this embodiment, the connecting end 123 is fixedly connected to the first conductive end 121 and the second conductive end 122 by welding. The side of the welding surface extending outward from the outer side of the housing 11 is a plane for connecting to the plate end. In other embodiments, the connecting end 123 can be connected to the first conductive end 121 and the second conductive end 122 by bonding, snap-fitting, or other connection methods.
[0024] Furthermore, the outer surface of the connecting end 123 is flush with the end faces of the first conductive end 121 and the second conductive end 122 to achieve connector miniaturization.
[0025] Specifically, in this embodiment, both the first conductive end 121 and the second conductive end 122 include a piercing section 1211 and a fixing section 1212 fixedly connected to the piercing section 1211. The piercing section 1211 is used to pierce the wire of the connector to achieve electrical connection. The fixing section 1212 is used to connect to the connection end 123. The end face of the fixing section 1212 away from the piercing section 1211 is flush with the outer surface of the connection end 123.
[0026] Furthermore, the piercing section 1211 includes a first cantilever 12111 and a second cantilever 12112, which are spaced apart to form a piercing opening for piercing the wire. As a preferred embodiment, the free ends of the first cantilever 12111 and the second cantilever 12112 are provided with guide bevels to facilitate guiding the wire into the piercing opening.
[0027] Furthermore, the fixed section 1212 includes a crossbeam 12121, a third cantilever 12122, and a fourth cantilever 12123. One end of the crossbeam 12121 is connected to the first conductive end 121, and the other end is connected to the second conductive end 122. The third cantilever 12122 and the fourth cantilever 12123 are respectively fixed to one side of the crossbeam 12121 away from the first cantilever 12111 and the second cantilever 12112, and are spaced apart to form a gap in the middle to accommodate the connecting end 123, so that the outer surface of the connecting end 123 is flush with the end faces of the third cantilever 12122 and the fourth cantilever 12123.
[0028] Furthermore, the outer surfaces of the first cantilever 12111 and the second cantilever 12112 or the third cantilever 12122 and the fourth cantilever 12123 are provided with protrusions 124 for fixing to the housing 11.
[0029] In this embodiment, the housing 11 is a plastic housing 11.
[0030] Furthermore, the housing 11 is provided with a plurality of parallel wire grooves 111 for accommodating incoming wires. The plurality of wire grooves 111 include a first accommodating through groove 112 and a second accommodating through groove 113 arranged in parallel. The directions of the first accommodating through groove 112 and the second accommodating through groove 113 are parallel to the directions of the wire grooves 111. The first conductive end 121 and the second conductive end 122 are respectively accommodated in the first accommodating through groove 112 and the second accommodating through groove 113, and their ends extend out of the first conductive end 121 and the second conductive end 122. The connecting end 123 is fixedly connected to the first conductive end 121 and the second conductive end 122 and is located outside the housing 11.
[0031] Specifically, in this embodiment, the third cantilever 12122 and the fourth cantilever 12123 are fixedly connected after passing through the first receiving groove 112 and the second receiving groove 113. A gap is formed between two adjacent third cantilever 12122 and a gap is formed between two adjacent fourth cantilever 12123. The connecting end 123 body is accommodated in the gap, and its two sides are fixedly connected to the two third cantilever 12122 and the two fourth cantilever 12123 respectively.
[0032] Compared with the prior art, the beneficial effects of the embodiments of this application are as follows: (1) By setting dual conducting terminals, when one conducting terminal fails, the other conducting terminal can continue to transmit current, thereby improving the stability of current transmission. Furthermore, the first conducting terminal 121 and the second conducting terminal 122 are fixedly connected by the connecting terminal 123, achieving an integrated design with a simple structure, making assembly more convenient and saving assembly time. (2) By setting the outer surface of the connecting end 123 to be flush with the end faces of the first conductive end 121 and the second conductive end 122, the connector is miniaturized; (3) By providing protrusions 124 on the outer sides of the first cantilever 12111 and the second cantilever 12112 or the third cantilever 12122 and the fourth cantilever 12123, the terminal 12 is more firmly fixed to the housing 11.
[0033] The embodiments described above are merely examples of several implementations of the present invention, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and the present invention also intends to include these modifications and variations.
Claims
1. A piercing-type IDC wire-to-board connector, characterized in that, include: The housing and terminals housed within the housing, the terminals including a first conductive terminal, a second conductive terminal, and a connecting terminal for connecting the first conductive terminal and the second conductive terminal, the first conductive terminal and the second conductive terminal being housed within the housing for piercing the wires of the connector to achieve electrical connection, the side of the connecting terminal not connected to the first conductive terminal and the second conductive terminal extending out of the housing for fixing to an external substrate.
2. The piercing IDC wire-to-board connector according to claim 1, characterized in that: The connecting end is fixedly connected to the first conductive end and the second conductive end by welding. The side of the connecting end extending out of the outer side of the housing is flat and used to connect to the substrate.
3. A piercing IDC wire-to-board connector according to claim 2, characterized in that: The outer surface of the connecting end is flush with the end faces of the first conductive end and the second conductive end.
4. A piercing IDC wire-to-board connector according to claim 3, characterized in that: Both the first conductive end and the second conductive end include a piercing section and a fixed section fixedly connected to the piercing section. The piercing section is used to pierce the wire of the connector to achieve electrical connection. The fixed section is used to connect to the connection end. The end face of the fixed section away from the piercing section is flush with the outer surface of the connection end.
5. A piercing IDC wire-to-board connector according to claim 4, characterized in that: The piercing section includes a first cantilever and a second cantilever, which are spaced apart to form a piercing opening therebetween for piercing the wire.
6. A piercing IDC wire-to-board connector according to claim 5, characterized in that: The free ends of the first and second cantilever arms are provided with guide ramps to facilitate the insertion of guide wires into the puncture opening.
7. A piercing IDC wire-to-board connector according to claim 6, characterized in that: The fixed section includes a crossbeam, a third cantilever, and a fourth cantilever. One end of the crossbeam is connected to the first conductive end, and the other end is connected to the second conductive end. The third cantilever and the fourth cantilever are respectively fixed to one side of the crossbeam away from the first cantilever and the second cantilever, and are spaced apart to form a gap in the middle to accommodate the connecting end, so that the outer side of the connecting end is flush with the end faces of the third cantilever and the fourth cantilever.
8. A piercing IDC wire-to-board connector according to claim 7, characterized in that: The third cantilever and the fourth cantilever are fixed at one end away from the first cantilever and the second cantilever.
9. A piercing IDC wire-to-board connector according to claim 8, characterized in that: The outer side of the first cantilever, second cantilever, third cantilever or fourth cantilever has a protrusion for fixing to the housing.
10. A piercing IDC wire-to-board connector according to claim 1, characterized in that: The housing is provided with a plurality of parallel wire grooves for accommodating incoming wires. The plurality of wire grooves include a first receiving groove and a second receiving groove arranged in parallel. The directions of the first receiving groove and the second receiving groove are parallel to the directions of the wire grooves. The first conductive end and the second conductive end are respectively accommodated in the first receiving groove and the second receiving groove, and their ends extend out of the first conductive end and the second conductive end. The connecting end is fixedly connected to the first conductive end and the second conductive end and is located outside the housing.