A cable with a cable head insulation reinforced by a glue

CN224908483UActive Publication Date: 2026-10-27HANGZHOU HAI HANG CABLE CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202522543474.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-01
Publication Date
2026-10-27
Estimated Expiration
2035-12-01

AI Technical Summary

Technical Problem

然而,现有技术中,接线端子通常仅通过压接、焊接或简单螺纹固定的方式与导电线芯连接,缺乏专门针对电缆接头部位的一体化加固防护结构:一方面,电缆主体与接线端子的连接节点仅依赖导电线芯与端子的直接作用力,长期使用中易受振动、拉扯、环境温度变化等因素影响,导致连接处出现松动、接触不良,甚至引发断电、信号中断等故障;另一方面,电缆端部的护套剥离处、导电线芯与端子的衔接部位缺乏全面的包裹防护,易受到外界灰尘、水汽、腐蚀性气体的侵蚀,不仅会降低接头部位的绝缘性能,增加漏电、短路的安全风险,还会加速导电线芯的氧化老化,缩短电缆的使用寿命;此外,现有结构无法对电缆主体端部形成有效约束,外力作用下电缆端部易发生弯折,进一步加剧连接节点的损伤,严重影响电缆连接的稳定性与可靠性

Benefits of technology

[0019]进一步的,所述接线端子远离所述导电下定位块的一端贯穿所述绝缘圆板并向外延伸。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224908483U_ABST
    Figure CN224908483U_ABST
Patent Text Reader

Abstract

The application belongs to the technical field of cables and discloses a cable head insulation glue reinforced cable, which comprises a cable main body, the one end of the cable main body is equipped with a conductive lower positioning block, the top surface of the conductive lower positioning block is provided with a lower positioning groove which is suitable for the conductive wire core inside the cable main body, and the conductive wire core at the one end of the cable main body is embedded in the lower positioning groove; a clamping assembly is arranged on the top of the conductive lower positioning block and is used for limiting the conductive wire core in the lower positioning groove; a wiring terminal is fixedly connected to one end of the conductive lower positioning block; an insulation round plate is fixedly connected to one end of the conductive lower positioning block; a threaded ring is fixedly connected to the outer side wall on one side of the insulation round plate; through the reinforcing assembly, on the one hand, the stability of the connecting part of the wiring terminal and the cable main body can be enhanced, and on the other hand, the end part of the cable main body can be wrapped and protected, so that the reinforcing effect of the connecting joint is realized, and the risk of loosening of the wiring terminal is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of cable technology, and in particular to a cable head reinforced with insulating adhesive. Background Technology

[0002] As a core component of power systems and information transmission networks, cables are key conductor products specifically designed for conducting electrical energy and transmitting electrical signals. With their excellent conductivity, reliable insulation, and robust mechanical protection, cables occupy an irreplaceable position in various sectors of the national economy—widely applicable to multiple scenarios such as power transmission, communication transmission, transportation, industrial control, construction engineering, and the digital information industry. They undertake long-distance, high-capacity power transmission tasks, supporting the stable operation of urban infrastructure construction and industrial production, and are also responsible for the efficient transmission of various precision electrical signals, ensuring smooth information exchange. They are a crucial cornerstone for modern society's energy supply and the development of the digital economy.

[0003] In practical applications of cables, when connecting them to external electrical boxes, equipment interfaces, or other cables, the cable ends must be treated first. After peeling off the outer sheath, the internal conductive core is exposed, and then the terminals are assembled to ensure reliable circuit conduction. However, in existing technologies, terminals are typically connected to the conductive core only through crimping, welding, or simple threading, lacking a dedicated integrated reinforcement and protection structure for cable joints. On the one hand, the connection between the cable body and the terminal relies solely on the direct force between the conductive core and the terminal, making it susceptible to vibration, pulling, and environmental temperature changes during long-term use, leading to loosening, poor contact, and even power outages or signal interruptions. On the other hand, the sheath stripping area at the cable end and the connection between the conductive core and the terminal lack comprehensive protection, making them vulnerable to external dust, moisture, and corrosive gases. This not only reduces the insulation performance of the joint, increasing the risk of leakage and short circuits, but also accelerates the oxidation and aging of the conductive core, shortening the cable's lifespan. Furthermore, existing structures cannot effectively constrain the cable end, making it prone to bending under external forces, further exacerbating damage to the connection point and severely affecting the stability and reliability of the cable connection. Utility Model Content

[0004] To solve the above problems, this utility model provides a cable with cable head insulation adhesive reinforcement.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a cable head reinforced with insulating adhesive, comprising: The cable body has a conductive lower positioning block installed at one end. The top surface of the conductive lower positioning block has a lower positioning groove adapted to the conductive core inside the cable body. The conductive core at one end of the cable body is embedded in the lower positioning groove. A clamping assembly is disposed on the top of the conductive lower positioning block, and the clamping assembly is used to limit the conductive wire core in the lower positioning groove; A wiring terminal is fixedly connected to one end of the conductive lower positioning block; An insulating circular plate is fixedly connected to one end of the conductive lower positioning block; A threaded ring is fixedly connected to the outer wall of one side of the insulating circular plate; A reinforcement component is connected to the threaded ring, and one end of the reinforcement component is fixed to the cable body.

[0006] By adopting the above technical solution, after the conductive core at one end of the cable body is placed in the lower positioning groove, the conductive core can be positioned by the clamping assembly. After positioning, the fixing assembly can enhance the stability of the connection between the terminal and the cable body, and on the other hand, it can form a wrap-around protection for the end of the cable body.

[0007] Furthermore, the conductive lower positioning block, the clamping assembly, and the outer periphery of the cable body end are all wrapped with insulating tape to form an insulating coating layer.

[0008] By adopting the above technical solution, the insulation performance is increased by using insulating tape.

[0009] Furthermore, the clamping assembly includes an upper positioning block, which covers the top of the conductive lower positioning block, and the bottom surface of the upper positioning block has an upper positioning groove that corresponds to and matches the lower positioning groove.

[0010] By adopting the above technical solution, the conductive core at one end of the cable body can be positioned by the cooperation of the upper positioning groove and the lower positioning groove.

[0011] Furthermore, the upper positioning block has an installation groove along its length, and the groove wall of the installation groove and the corresponding position of the conductive lower positioning block both have threaded holes along their length. A positioning screw is threaded into the threaded hole to lock the upper positioning block and the conductive lower positioning block together.

[0012] By adopting the above technical solution, the upper positioning block and the conductive lower positioning block are fixed as a whole by the positioning screw.

[0013] Furthermore, the reinforcing component includes an external threaded cylinder, one end of which is threadedly connected to the threaded ring, and the other end of which is threadedly connected to an internal threaded cylinder on its inner circumference.

[0014] By adopting the above technical solution, the external threaded cylinder can be connected to the threaded ring via threads.

[0015] Furthermore, clamps are symmetrically arranged on the outer surface of the cable body, and a pair of clamps are positioned on the outer surface of the cable body by fixing bolts.

[0016] By adopting the above technical solution, a pair of clamps can be fastened to the cable body.

[0017] Furthermore, a semi-circular threaded plate is fixed to the outer periphery of each pair of clamps, and the end of the inner threaded cylinder away from the outer threaded cylinder is threadedly connected to the semi-circular threaded plate.

[0018] By adopting the above technical solution, the internal threaded cylinder can be threadedly mated with the semi-circular threaded plate.

[0019] Furthermore, the end of the wiring terminal away from the conductive lower positioning block passes through the insulating circular plate and extends outward.

[0020] By adopting the above technical solution, the terminal blocks can be easily connected to external devices.

[0021] In summary, this utility model has the following beneficial effects: by setting up a reinforcement component, the conductive core inside one end of the cable body is fixed to the conductive lower positioning block by the clamping component and wrapped with insulating tape, and the reinforcement component is assembled. This not only significantly improves the mechanical stability of the connection between the terminal and the cable body, but also forms a comprehensive wrapping protection for the end of the cable body. This not only ensures the reinforcement reliability of the connection node, but also greatly reduces the risk of the terminal and the conductive core becoming loose, further improving the overall operational safety and service life of the cable. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model; Figure 2 This is an exploded structural diagram of the external threaded cylinder and the internal threaded cylinder in this utility model and the cable body; Figure 3 This is a schematic diagram of the clamp structure in this utility model; Figure 4 This is an exploded structural diagram of the insulating tape and the cable body in this utility model; Figure 5 This is a schematic diagram showing the connection between the clamping component and the conductive lower positioning block in this utility model; Figure 6 This is a schematic diagram of the conductive lower positioning block in this utility model; Figure 7 This is a schematic diagram of the cable body before installation in this utility model; In the diagram: 1. Cable body; 2. Conductive lower positioning block; 3. Clamping assembly; 301. Upper positioning block; 302. Positioning screw; 4. Terminal block; 5. Insulating circular plate; 6. Threaded ring; 7. Reinforcing assembly; 701. External threaded cylinder; 702. Internal threaded cylinder; 703. Clamp; 704. Fixing bolt; 705. Semi-circular threaded plate; 8. Insulating tape. Detailed Implementation

[0023] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0024] like Figure 1-7 As shown in the figure, this application discloses a cable head insulation-reinforced cable, including a cable body 1, a conductive lower positioning block 2 mounted on one end of the cable body 1, a lower positioning groove adapted to the conductive core inside the cable body 1 on the top surface of the conductive lower positioning block 2, and the conductive core at one end of the cable body 1 embedded in the lower positioning groove; a clamping assembly 3 disposed on the top of the conductive lower positioning block 2, the clamping assembly 3 being used to limit the conductive core in the lower positioning groove; a terminal block 4 fixedly connected to one end of the conductive lower positioning block 2; an insulating circular plate 5 fixedly connected to one end of the conductive lower positioning block 2; a threaded ring 6 fixedly connected to the outer side wall of one side of the insulating circular plate 5; and a reinforcement assembly 7 connected to the threaded ring 6, with one end of the reinforcement assembly 7 fixed to the cable body 1.

[0025] In use, the conductive core at one end of the cable body 1 is first stripped and embedded into the lower positioning groove of the conductive lower positioning block 2. The conductive core is then locked from the top by the clamping assembly 3, achieving tight positioning between the conductive core and the conductive lower positioning block 2. Next, the circuit connection with external equipment is completed through the terminal block 4, and the insulating round plate 5 simultaneously provides basic insulation protection for the connection part. Finally, the reinforcement assembly 7 is assembled and fixed by the threaded ring 6, with one end fixed to the outer surface of the cable body 1, forming a full-process reinforcement from the positioning of the conductive core to the fixing of the cable body 1. This structure not only greatly improves the mechanical strength of the connection part between the terminal block 4 and the conductive core through the double fixing of the clamping assembly 3 and the reinforcement assembly 7, but also strengthens the insulation performance of the cable head through the covering of the insulating round plate 5 and the subsequently compatible insulating tape 8. This avoids the problems of the conductive core loosening and the terminal block 4 loosening, and reduces the bending damage of the cable end caused by external force, significantly improving the reliability and service life of the cable connection.

[0026] Insulating tape 8 is wrapped around the outer periphery of the conductive lower positioning block 2, the clamping assembly 3, and the end of the cable body 1 to form an insulating coating layer. After the conductive core inside the cable body 1 is positioned and clamped with the conductive lower positioning block 2 and the terminal 4 is assembled, insulating tape 8 is wrapped around the outer periphery of the conductive lower positioning block 2, the clamping assembly 3, and the end of the cable body 1. This ensures that the insulating tape 8 is tightly attached to the surface of each component and forms a complete insulating coating layer. This insulating coating layer not only fully covers the conductive core inside the cable body 1, the connection between the conductive lower positioning block 2 and the clamping assembly 3, and the sheath cut at the end of the cable body 1, filling the gaps between the components and blocking leakage paths, but also enhances the integrity of the conductive lower positioning block 2, the clamping assembly 3, and the end of the cable body 1, reducing relative displacement caused by external vibration. At the same time, it provides dustproof and moisture-proof protection, preventing external impurities or moisture from entering and causing a decrease in the insulation performance of the cable head, further improving the insulation reliability and safety of the cable head, and extending the service life of the cable head connection node.

[0027] The clamping assembly 3 includes an upper positioning block 301, which covers the top of the conductive lower positioning block 2. The bottom surface of the upper positioning block 301 is provided with an upper positioning groove that corresponds to and matches the lower positioning groove. The upper positioning block 301 is provided with an installation groove along its length. The groove wall of the installation groove and the corresponding position of the conductive lower positioning block 2 are provided with threaded holes along the length. The threaded holes are threaded with positioning screws 302 to lock the upper positioning block 301 and the conductive lower positioning block 2.

[0028] In use, after the conductive core inside the cable body 1 is embedded in the lower positioning groove of the conductive lower positioning block 2, the upper positioning block 301 is precisely placed on top of the conductive lower positioning block 2, so that the upper positioning groove and the lower positioning groove form a closed and limiting space for the conductive core. Then, the positioning screw 302 is passed through the groove wall of the mounting slot and the threaded hole of the conductive lower positioning block 2 and tightened. Through the locking force of the positioning screw 302, the upper positioning block 301 is driven to fit tightly with the conductive lower positioning block 2, which not only achieves radial clamping and axial limiting of the conductive core, preventing the conductive core from shifting or moving during the connection process, but also ensures the stability of the conductive contact between the conductive core and the conductive lower positioning block 2 and the terminal 4.

[0029] The reinforcement component 7 includes an external threaded cylinder 701. One end of the external threaded cylinder 701 is threadedly connected to the threaded ring 6. The other end of the external threaded cylinder 701 is threadedly connected to an internal threaded cylinder 702 on its inner circumference. A pair of clamps 703 are symmetrically arranged on the outer surface of the cable body 1. A pair of clamps 703 are positioned on the outer surface of the cable body 1 by fixing bolts 704. A semi-circular threaded plate 705 is fixedly connected to the outer circumference of each pair of clamps 703. The end of the internal threaded cylinder 702 away from the external threaded cylinder 701 is threadedly connected to the semi-circular threaded plate 705.

[0030] Before connecting the conductive core inside the cable body 1 to the conductive lower positioning block 2, the external threaded cylinder 701 and the internal threaded cylinder 702 should be sequentially fitted onto the outside of the cable body 1. After the conductive core inside the cable body 1 is fixed to the conductive lower positioning block 2 by the clamping assembly 3 and the insulating tape 8 is wrapped around it, the external threaded cylinder 701 should be moved toward the conductive lower positioning block 2 to make it precisely threadedly connected and fixed with the threaded ring 6 on the insulating circular plate 5. Then, a pair of clamps 703 should be symmetrically attached to the outer surface of the corresponding position of the cable body 1 and tightened. The fixing bolt 704 tightly clamps the clamp 703 to the cable body 1, achieving a stable assembly between the clamp 703 and the cable body 1. Finally, the inner threaded cylinder 702 is rotated so that the end away from the outer threaded cylinder 701 is threadedly connected and locked to the semi-circular threaded plate 705 on the outer periphery of the clamp 703, forming a continuous reinforcement structure from the insulating circular plate 5 to the cable body 1. This not only provides comprehensive protection for the ends and connection nodes of the cable body 1, but also further enhances the connection stability between the terminal 4 and the conductive core, significantly reducing the risk of loosening and extending the overall reliability of the cable.

[0031] The end of the terminal block 4 away from the conductive lower positioning block 2 passes through the insulating circular plate 5 and extends outward. The terminal block 4 provides ample space for docking with external electrical boxes and other equipment, improving the ease of assembly.

[0032] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A cable with reinforced cable head insulation, characterized in that, include: The cable body (1) is equipped with a conductive lower positioning block (2) at one end. The top surface of the conductive lower positioning block (2) is provided with a lower positioning groove adapted to the conductive core inside the cable body (1). The conductive core at one end of the cable body (1) is embedded in the lower positioning groove. A clamping assembly (3) is disposed on the top of the conductive lower positioning block (2), and the clamping assembly (3) is used to limit the conductive wire core in the lower positioning groove; The wiring terminal (4) is fixedly connected to one end of the conductive lower positioning block (2); An insulating circular plate (5) is fixedly connected to one end of the conductive lower positioning block (2); A threaded ring (6) is fixedly connected to the outer side wall of one side of the insulating circular plate (5); A reinforcing component (7) is connected to the threaded ring (6), and one end of the reinforcing component (7) is fixed to the cable body (1).

2. The cable head insulation-reinforced cable according to claim 1, characterized in that: The conductive lower positioning block (2), the clamping assembly (3), and the outer periphery of the end of the cable body (1) are all wrapped with insulating tape (8) to form an insulating coating layer.

3. The cable head insulation-reinforced with adhesive according to claim 1, characterized in that: The clamping assembly (3) includes an upper positioning block (301), which covers the top of the conductive lower positioning block (2), and the bottom surface of the upper positioning block (301) is provided with an upper positioning groove that corresponds to and matches the lower positioning groove.

4. The cable head insulation-reinforced cable according to claim 3, characterized in that: The upper positioning block (301) has an installation groove along its length. The groove wall of the installation groove and the corresponding position of the conductive lower positioning block (2) are both provided with threaded holes along their length. The threaded holes are threaded with positioning screws (302) to lock the upper positioning block (301) and the conductive lower positioning block (2).

5. A cable with reinforced cable head insulation according to claim 1, characterized in that: The reinforcement component (7) includes an external threaded cylinder (701), one end of which is threadedly connected to the threaded ring (6), and the other end of which is threadedly connected to an internal threaded cylinder (702) on its inner circumference.

6. A cable with reinforced cable head insulation according to claim 5, characterized in that: The cable body (1) is symmetrically provided with clamps (703) on its outer surface, and a pair of clamps (703) are positioned on the outer surface of the cable body (1) by fixing bolts (704).

7. A cable with reinforced cable head insulation according to claim 6, characterized in that: A semi-circular threaded plate (705) is fixed to the outer periphery of each pair of clamps (703), and the end of the inner threaded cylinder (702) away from the outer threaded cylinder (701) is threadedly connected to the semi-circular threaded plate (705).

8. The cable head insulation-reinforced cable according to claim 1, characterized in that: The end of the terminal block (4) away from the conductive lower positioning block (2) passes through the insulating circular plate (5) and extends outward.