Connector electrical connection plug-in structure

CN224908510UActive Publication Date: 2026-10-27DONGGUAN XINHAN PRECISION IND CO LTD
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Patent Information

Application Number
CN202522191831.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-16
Publication Date
2026-10-27
Estimated Expiration
2035-10-16

AI Technical Summary

Technical Problem

现有的连接器接电对插结构往往存在以下缺陷:对插过程中定位不准确,容易产生偏位导致接触不良,结构稳定性差,长期使用后易出现松动

Benefits of technology

本实用新型通过设置接电套筒,其第一插接端和第二插接端形成第一限位台阶,能够分别对第一端子组件和第二端子组件进行精准定位,确保对接准确,避免偏位导致的接触不良,各组件之间通过多个台阶和挡止结构进行配合,提高了整体结构的稳定性和连接可靠性,防止长期使用后出现松动。整体结构设计紧凑合理,可根据需要设置多组接电对插结构,满足不同的使用需求。

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Abstract

The utility model discloses a connector electricity connection plug -in structure, including first terminal subassembly, second terminal subassembly and electricity connection sleeve, first terminal subassembly includes first electricity connection terminal, and the first insulating kit of setting on first electricity connection terminal, and both ends of first electricity connection terminal all are worn and go out first insulating kit, second terminal subassembly includes electricity connection shield, the second insulating kit of being located in electricity connection shield, and the second electricity connection terminal of being located in second insulating kit, electricity connection sleeve includes first plug -in end and second plug -in end, and the inner and outer diameter of first plug -in end barrel is less than the inner and outer diameter of second plug -in end barrel, and the inner and outer diameter difference of first plug -in end and second plug -in end forms first limit step, and one end of first terminal subassembly is inserted in first plug -in end and extends to second plug -in end, and one end of second terminal subassembly is inserted in second plug -in end and is connected with first electricity connection terminal. The structure is stable, and the positioning is accurate, and the connection is reliable, and the assembly is convenient.
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Description

Technical Field

[0001] This utility model relates to the field of connectors, and in particular to a connector power-connecting structure suitable for vehicle-mounted equipment. Background Technology

[0002] In the circuit systems of electronic devices, connectors are key components for enabling circuit conduction between different parts, especially in the connection between devices such as in-vehicle entertainment systems, navigation systems, and advanced driver assistance systems (ADAS). With the rapid development of automotive electronics technology, the functions of in-vehicle devices are becoming increasingly sophisticated, placing higher demands on the stability and reliability of signal transmission, as well as the compatibility and ease of installation of connectors. Existing connector mating structures often have the following defects: inaccurate positioning during mating, easily leading to misalignment and poor contact; poor structural stability; and a tendency to loosen after long-term use. Utility Model Content

[0003] The purpose of this utility model is to provide a connector power-connecting and mating structure that is stable, accurately positioned, reliably connected, and easy to assemble.

[0004] The objective of this utility model is achieved through the following technical solution: A connector power-connecting mating structure includes a first terminal assembly, a second terminal assembly, and a power-connecting sleeve. The first terminal assembly includes a first electrical terminal and a first insulating sleeve sleeved on the first electrical terminal, and both ends of the first electrical terminal extend through the first insulating sleeve. The second terminal assembly includes a power shield, a second insulating kit disposed within the power shield, and a second power terminal disposed within the second insulating kit; The power-connecting sleeve includes a first plug-in end and a second plug-in end. The inner and outer diameters of the first plug-in end are both smaller than the inner and outer diameters of the second plug-in end. The difference between the inner and outer diameters of the first plug-in end and the second plug-in end forms a first limiting step. One end of the first terminal assembly is inserted into the first plug-in terminal and extends into the second plug-in terminal, and one end of the second terminal assembly is inserted into the second plug-in terminal and connected to the first power-on terminal.

[0005] Furthermore, the power shielding component includes a first pair of socket sleeves, a second pair of socket sleeves, and a crimped sleeve. The second insulating kit is disposed inside the first pair of socket sleeves. The first terminal assembly has an L-shaped structure. The horizontal end of the first insulating kit is provided with a first limiting boss. The horizontal end of the first insulating kit is inserted into the first plug-in end and extends to the second plug-in end. The end face of the first plug-in end abuts against the first limiting boss. The end face of the horizontal end of the first insulating kit is inserted into the first pair of socket sleeves and abuts against the second insulating kit.

[0006] Furthermore, the first pair of insert sleeves includes a first mating section and a second mating section, and a first positioning step and a second positioning step are formed at the connection between the first mating section and the second mating section. The first positioning step is located on the outer surface of the first pair of insert sleeves, and the second positioning step is located on the inner surface of the first pair of insert sleeves. The first mating section is inserted into the second plug-in end, and the end face of the first mating section abuts against the first limiting step. The first mating section is evenly distributed with multiple elastic contact pieces in the circumferential direction, and the multiple elastic contact pieces abut against the inner sidewall of the second plug-in end. The horizontal end face of the first insulating kit is inserted into the first mating section and abuts against the second insulating kit.

[0007] Furthermore, the outer surface of the second pair of insert sleeves is provided with a first stop portion, which divides the second pair of insert sleeves into a third mating section and a fourth mating section. The third mating section is fitted inside the second mating section, and the riveting sleeve is fitted outside the fourth mating section and is stopped and fitted with one side of the first stop portion.

[0008] Furthermore, the second insulating kit includes a first plug-in section and a second plug-in section. The second insulating kit has a plug hole that passes through the first plug-in section and the second plug-in section. The inner and outer diameters of the plug hole in the first plug-in section are smaller than those in the second plug-in section. The difference in the inner and outer diameters of the plug holes in the first and second plug-in sections forms a second limiting step. The first plug-in section is disposed within the first mating section, and the second plug-in section is disposed within the second mating section. The inner surface of the third mating section is provided with a third positioning step, which engages with the second plug-in section to stop it.

[0009] Furthermore, the outer surface of the first insertion segment is provided with a sealing protrusion, which abuts against the inner wall of the first mating segment. The third mating segment is sleeved outside the second insertion segment. One side of the second limiting step is stopped by the second positioning step, and the other side of the second limiting step is stopped by the end face of the third mating segment.

[0010] Furthermore, the horizontal end of the first power terminal is provided with a connecting pin, and the vertical end of the first power terminal is provided with a fixing pin. The connecting pin of the first power terminal is inserted into the second terminal assembly.

[0011] Furthermore, one end of the second power terminal extends with a conductive clamp, which is disposed within the first plug-in section, and the connecting pin is inserted into the conductive clamp; the other end of the power terminal is provided with a wiring conductive part, which is disposed within the second plug-in section.

[0012] Furthermore, the outer surface of the second electrical terminal is also provided with a fastening block and a second stop portion. The fastening block abuts against the inner wall of the first insertion section, and the second stop portion cooperates with the second limiting step to stop and position the second electrical terminal.

[0013] The beneficial effects of this utility model are: This invention, by incorporating a power-connecting sleeve, with its first and second insertion ends forming a first limiting step, precisely positions the first and second terminal assemblies, ensuring accurate mating and preventing poor contact due to misalignment. Multiple steps and stop structures between the components enhance the overall structural stability and connection reliability, preventing loosening after prolonged use. The overall structure is compact and rationally designed, and multiple sets of power-connecting plug-in structures can be configured as needed to meet diverse usage requirements. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of the connector power-connecting and mating structure of this utility model; Figure 2 for Figure 1 An exploded view of the electrical mating structure of the connector in the middle; Figure 3 for Figure 1 Another exploded structural diagram of the connector's electrical mating structure; Figure 4 for Figure 1 A cross-sectional schematic diagram of the connector's electrical mating structure; Figure 5 for Figure 1 Schematic diagram of the structure of the second electrical terminal; Figure 6 To adopt Figure 1 A schematic diagram of a connector structure with a power-fitting interface. Attached image description: 10-First terminal assembly, 11-First electrical terminal, 111-Connecting pin, 112-Fixing pin, 12-First insulating sleeve, 121-First limiting boss. 20 - Second terminal assembly, 21-First pair of sleeves, 211-First mating section, 212-Second mating section, 213-First positioning step, 214-Second positioning step, 215-Elastic contact piece. 22-Second pair of insert sleeves, 221-First stop, 222-Third mating section, 223-Fourth mating section, 224-Third positioning step. 23-Second electrical terminal, 231-Conductive clamp, 232-Wire conductive part, 233-Fit block, 234-Second stop part 24-Second insulating kit, 241-First insertion section, 242-Second insertion section, 243-Insertion hole, 244-Second limiting step, 245-Sealing protrusion. 25-Riveting sleeve, 30 - Electrical connection sleeve, 31 - First insertion end, 32 - Second insertion end, 33 - First limiting step; 100-Connector. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] In the description of this utility model, it should be noted that the terms "vertical direction," "up," "down," and "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0017] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or a connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0018] like Figures 1 to 4 As shown, this utility model embodiment provides a connector power-connecting mating structure, including a first terminal assembly 10, a second terminal assembly 20, and a power-connecting sleeve 30. The three components are nested together to achieve precise mating and stable connection, while ensuring reliable transmission of electrical performance.

[0019] The power-connecting sleeve 30 includes a first insertion end 31 and a second insertion end 32, serving as a connection base for positioning and support. The inner and outer diameters of the first insertion end 31 are both smaller than those of the second insertion end 32, forming a first limiting step 33. The first limiting step 33 provides an axial positioning reference for the first terminal assembly 10 and the second terminal assembly 20, ensuring the accuracy of their mating position. The power-connecting sleeve 30 is also made of conductive material, forming an electromagnetic shielding cavity that effectively blocks external electromagnetic interference and prevents internal signals from radiating outwards, thus improving the stability of signal transmission.

[0020] like Figure 2 and Figure 3 As shown, the first terminal assembly 10 has an L-shaped structure. This structural design can adapt to spatial layout requirements and realize circuit reversal connections. The first terminal assembly 10 includes a first electrical terminal 11 and a first insulating sleeve 12 sleeved on the first electrical terminal 11. Both ends of the first electrical terminal 11 extend through the first insulating sleeve 12. This structural design ensures that the first electrical terminal 11 can establish a connection with the external circuit. The first insulating sleeve 12 is made of high-temperature resistant insulating material, and its function is to achieve electrical isolation between the first electrical terminal 11 and the external structure to prevent short circuits.

[0021] The first electrical terminal 11 has a connecting pin 111 at its horizontal end and a fixing pin 112 at its vertical end. The connecting pin 111 is used to make an electrical connection with the second terminal assembly 20, and the fixing pin 112 is used to make a fixed connection with an external circuit or device to realize the current transmission path.

[0022] The horizontal end of the first insulating kit 12 is provided with a first limiting boss 121. When the horizontal end of the first insulating kit 12 is inserted into the first plug-in end 31 and extends into the second plug-in end 32, the end face of the first plug-in end 31 abuts against the first limiting boss 121, forming an axial limit to prevent the first terminal assembly 10 from being over-inserted. The end face of the horizontal end of the first insulating kit 12 is inserted into the first mating sleeve 21 and abuts against the second insulating kit 24. Physical positioning is achieved through the contact between the insulating kits, while ensuring electrical isolation.

[0023] like Figure 4As shown, during assembly, one end of the first terminal assembly 10 is inserted into the first plug-in end 31 and extends towards the second plug-in end 32. The inner wall of the first plug-in end 31 and the outer wall of the first insulating kit 12 form a tight fit to achieve radial positioning. One end of the second terminal assembly 20 is inserted into the second plug-in end 32 and connected to the first power-connecting terminal 11. The precise docking of the two terminal assemblies is achieved through the overall structure of the power-connecting sleeve 30.

[0024] like Figure 2 and Figure 3 As shown, the second terminal assembly 20 includes a power shield, a second insulating sleeve 24 disposed within the power shield, and a second power terminal 23 disposed within the second insulating sleeve 24. The power shield is made of conductive material, forming an electromagnetic shielding cavity, which can effectively block external electromagnetic interference and prevent internal signals from radiating outward, thereby improving the stability of signal transmission. The second insulating sleeve 24 serves as an insulating barrier, separating the second power terminal 23 from the power shield to prevent short circuits.

[0025] like Figure 3 As shown, the electrical shielding component includes a first pair of insert sleeves 21, a second pair of insert sleeves 22, and a riveted sleeve 25, which work together to form a complete shielding structure. The second insulating kit 24 is located inside the first pair of insert sleeves 21, and the first pair of insert sleeves 21 provide initial shielding.

[0026] The first pair of sleeves 21 includes a first mating section 211 and a second mating section 212, and a first positioning step 213 and a second positioning step 214 are formed at the connection between the two. The first positioning step 213 is located on the outer surface, and the second positioning step 214 is located on the inner surface. The second positioning step 214 is used to mate and position with the second insulating kit 24.

[0027] The first mating section 211 is inserted into the second plug-in end 32, and its end face abuts against the first limiting step 33 to achieve axial positioning. The first mating section 211 has multiple elastic contact pieces 214 evenly distributed around its circumference. These elastic contact pieces 214 have a certain elastic deformation capability. When inserted into the second plug-in end 32, they abut against the inner sidewall to form a tight electrical connection, which not only enhances the stability of the structure but also ensures the continuity of the shielding layer and improves the shielding effect.

[0028] The horizontal end face of the first insulating kit 12 is inserted into the first mating section 211 and abuts against the second insulating kit 24. Precise positioning is achieved through the contact of the two insulating kits, ensuring that the first electrical terminal 11 and the second electrical terminal 23 can be accurately connected.

[0029] The outer surface of the second pair of insert sleeves 22 is provided with a first stop 221, dividing the sleeve into a third mating section 222 and a fourth mating section 223. The third mating section 222 is fitted inside the second mating section 212, realizing the connection with the first pair of insert sleeves 21, and the two cooperate to form a complete shielding cavity. The riveted sleeve 25 is fitted outside the fourth mating section 223 and is stopped and engaged with one side of the first stop 221. The external wire can be fixed on the fourth mating section 223 by the riveting process, while the first stop 221 restricts the position of the riveted sleeve 25 to ensure the reliability of the connection.

[0030] The second insulating kit 24 includes a first insertion section 241 and a second insertion section 242, both having a through insertion hole 243 for accommodating a second electrical terminal 23. The inner and outer diameters of the insertion hole in the first insertion section 241 are smaller than those in the second insertion section 242, forming a second limiting step 244 for positioning the second electrical terminal 23. The first insertion section 241 is disposed within the first mating section 211, and the second insertion section 242 is disposed within the second mating section 212, forming a nested fit with the first pair of plug sleeves 21. The inner surface of the third mating section 222 has a third positioning step 224, which engages with the second insertion section 242 to stop and position the second pair of plug sleeves 22 and the second insulating kit 24.

[0031] The outer surface of the first insertion section 241 is provided with a sealing protrusion 245, which abuts against the inner wall of the first mating section 211 to form a sealing structure. This effectively prevents dust, moisture, and other contaminants from entering the connector, improving its environmental adaptability. The third mating section 222 is sleeved on the outside of the second insertion section 242. One side of the second limiting step 244 engages with the second positioning step 214, and the other side engages with the end face of the third mating section 222. Through multiple engagements, the second insulating kit 24 is precisely positioned in the axial direction, preventing displacement during use.

[0032] like Figure 5 As shown, one end of the second electrical terminal 23 extends a conductive clamp 231, which is disposed within the first insertion section 241. The connecting pin 111 is inserted into the conductive clamp 231. The conductive clamp 231 has a certain degree of elasticity, which can tightly clamp the connecting pin 111 to ensure a reliable electrical connection between the two, while also facilitating insertion and removal operations. The other end of the electrical terminal 23 is provided with a conductive wiring part 232, which is disposed within the second insertion section 242 for connecting to an external wire to realize current transmission.

[0033] The outer surface of the second electrical terminal 23 is also provided with a fastening block 233 and a second stop 234. The fastening block 233 abuts against the inner wall of the first insertion section 241, and the interference fit ensures that the second electrical terminal 23 is fixed in the second insulating kit 24, preventing loosening. The second stop 234 cooperates with the second limiting step 244 to stop and position the second electrical terminal 23, ensuring the accuracy of its axial position and guaranteeing precise docking with the first electrical terminal 11.

[0034] like Figure 6 As shown, this embodiment of the invention also provides a connector 100, which has six sets of the aforementioned connector power-connecting mating structures. Multiple sets of power-connecting mating structures can be provided according to actual needs, with each set operating independently to achieve simultaneous transmission of multiple signals or currents, thereby improving the connector's integration.

[0035] The above description merely illustrates the preferred technical solution of this utility model, and while the description is relatively specific and detailed, it should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and this utility model also intends to include these modifications and variations.

Claims

1. A connector electrical mating structure, characterized in that: Includes a first terminal assembly, a second terminal assembly, and a power-connecting sleeve. The first terminal assembly includes a first electrical terminal and a first insulating sleeve sleeved on the first electrical terminal, and both ends of the first electrical terminal extend through the first insulating sleeve. The second terminal assembly includes a power shield, a second insulating kit disposed within the power shield, and a second power terminal disposed within the second insulating kit; The power-connecting sleeve includes a first plug-in end and a second plug-in end. The inner and outer diameters of the first plug-in end are both smaller than the inner and outer diameters of the second plug-in end. The difference between the inner and outer diameters of the first plug-in end and the second plug-in end forms a first limiting step. One end of the first terminal assembly is inserted into the first plug-in terminal and extends into the second plug-in terminal, and one end of the second terminal assembly is inserted into the second plug-in terminal and connected to the first power-on terminal.

2. The connector electrical mating structure according to claim 1, characterized in that: The power shielding component includes a first pair of socket sleeves, a second pair of socket sleeves, and a crimped sleeve. The second insulating kit is disposed inside the first pair of socket sleeves. The first terminal assembly has an L-shaped structure. The horizontal end of the first insulating kit is provided with a first limiting boss. The horizontal end of the first insulating kit is inserted into the first plug-in end and extends to the second plug-in end. The end face of the first plug-in end abuts against the first limiting boss. The end face of the horizontal end of the first insulating kit is inserted into the first pair of socket sleeves and abuts against the second insulating kit.

3. The connector electrical mating structure according to claim 2, characterized in that: The first pair of insert sleeves includes a first mating section and a second mating section. A first positioning step and a second positioning step are formed at the connection between the first mating section and the second mating section. The first positioning step is located on the outer surface of the first pair of insert sleeves, and the second positioning step is located on the inner surface of the first pair of insert sleeves. The first mating section is inserted into the second plug-in end, and the end face of the first mating section abuts against the first limiting step. The first mating section is evenly distributed with multiple elastic contact pieces in the circumferential direction, and the multiple elastic contact pieces abut against the inner sidewall of the second plug-in end. The horizontal end face of the first insulating kit is inserted into the first mating section and abuts against the second insulating kit.

4. The connector electrical mating structure according to claim 3, characterized in that: The outer surface of the second pair of insert sleeves is provided with a first stop portion, which divides the second pair of insert sleeves into a third mating section and a fourth mating section. The third mating section is fitted inside the second mating section, and the riveting sleeve is fitted outside the fourth mating section and is stopped and fitted with one side of the first stop portion.

5. The connector electrical mating structure according to claim 4, characterized in that: The second insulating kit includes a first plug-in section and a second plug-in section. The second insulating kit has a plug hole that passes through the first plug-in section and the second plug-in section. The inner and outer diameters of the plug hole in the first plug-in section are smaller than those in the second plug-in section. The difference in the inner and outer diameters of the plug holes in the first and second plug-in sections forms a second limiting step. The first plug-in section is disposed within the first mating section, and the second plug-in section is disposed within the second mating section.

6. The connector electrical mating structure according to claim 5, characterized in that: The inner surface of the third mating section is provided with a third positioning step, which is engaged with the second insertion section for blocking.

7. The connector electrical mating structure according to claim 5, characterized in that: The outer surface of the first insertion section is provided with a sealing protrusion, which abuts against the inner wall of the first mating section. The third mating section is sleeved outside the second insertion section. One side of the second limiting step is stopped by the second positioning step, and the other side of the second limiting step is stopped by the end face of the third mating section.

8. The connector electrical mating structure according to claim 5, characterized in that: The first power terminal has a connecting pin at its horizontal end and a fixing pin at its vertical end. The connecting pin of the first power terminal is plugged into the second terminal assembly.

9. The connector electrical mating structure according to claim 8, characterized in that: One end of the second power terminal extends a conductive clamp, which is disposed within the first plug section, and the connecting pin is inserted into the conductive clamp; the other end of the power terminal is provided with a wire conductive part, which is disposed within the second plug section.

10. The connector electrical mating structure according to claim 5, characterized in that: The outer surface of the second electrical terminal is also provided with a fastening block and a second stop. The fastening block abuts against the inner wall of the first insertion section, and the second stop cooperates with the second limiting step to stop and position the second electrical terminal.